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HGM6100U Series Automatic Control Controllers

(

HGM6110U/6110UC/6120U/6120UC

)

USER MANUAL

Smartgen Technology

Summary of Contents for HGM6110U

Page 1: ...HGM6100U Series Automatic Control Controllers HGM6110U 6110UC 6120U 6120UC USER MANUAL Smartgen Technology...

Page 2: ...smartgen cn Email sales smartgen com cn All rights reserved No part of this publication may be reproduced in any material form including photocopying or storing in any medium by electronic means or o...

Page 3: ...13 5 1 WARNINGS 13 5 2 SHUTDOWN ALARMS 15 6 CONNECTIONS 17 7 PARAMETER RANGE AND DEFINITION 19 7 1 PARAMETER CONTENT AND RANGE TABLE TABLE 1 20 7 2 PROGRAMMABLE OUTPUT 1 4 TABLE TABLE 2 26 7 3 PROGRAM...

Page 4: ...control remote measure and remote communication The controller uses LCD display optional display interface including Chinese English Spanish and Russian with easy and reliable operation HGM6100U serie...

Page 5: ...sh and Russian push button operation Acrylic screen improved wearable and scratch resistance property Silica gel panel and keys can well adapt to higher and lower temperature With RS485 communication...

Page 6: ...ternal FLASH memory The parameters cannot be lost even when power off All of parameters can be set not only from the front panel but also use programmable interface or PS485 interface to adjust them v...

Page 7: ...DC28V at supply voltage Fuel Relay Output 16 A DC28V at supply voltage Programmable Relay Output 1 7 A DC28V at supply voltage Programmable Relay Output 2 7 A 250VAC volt free output Programmable Rel...

Page 8: ...mode Manual Pressing this key will set the module as Manual mode Auto Pressing this key will set the module as Auto mode Running with load Controller is under manual testing mode Under this mode gen s...

Page 9: ...HGM6100U Series Automatic Control Module HGM6100U Automatic Genset Controller ISSUE 2014 10 28 Version 1 2 Page 9 of 39 4 2CONTROLLER PANEL HGM6110UC Panel Indicators HGM6120UC Panel Indicators...

Page 10: ...to start within set start times the fourth line of LED will turn black and Fail to Start alarm will be displayed 7 Any time to start genset successfully it will enter into Safe Running During this pe...

Page 11: ...is taking load generator indicator eliminates while mains indicator illuminates 4 When entering Stop Idle Delay idle relay is energized to output If configured 5 When entering ETS Delay ETS relay is...

Page 12: ...start operation Under Manual Mode switch won t transfer automatically it is necessary to press to transfer load Under Manual Test Mode after genset runs well in high speed no matter mains is normal o...

Page 13: ...t will be displayed in LCD 5 Charge Failure When the voltage of genset charger is lower than threshold controller will send warning alarm signal and it will be displayed in LCD 6 Battery Under Voltage...

Page 14: ...Automatic Control Module HGM6100U Automatic Genset Controller ISSUE 2014 10 28 Version 1 2 Page 14 of 39 No Items Description displayed in LCD When maintenance action type is set as Not used maintena...

Page 15: ...stop alarm signal and it will be displayed in LCD 7 Genset Over Voltage Shutdown When genset voltage is higher than threshold controller will send a stop alarm signal and it will be displayed in LCD...

Page 16: ...will be displayed in LCD 17 Oil Pressure Sensor Open Circuit When sensor hasn t connected to corresponding port controller will send shutdown alarm signal and it will be displayed in LCD 18 Maintenanc...

Page 17: ...battery 2 DC input B 2 5mm2 Connected to positive of starter battery If wire length is over 30m better to double wires in parallel Max 20A fuse is recommended 3 Emergency Stop 2 5mm2 Connected to B v...

Page 18: ...connected is active B 22 Configurable Input 3 1 0mm2 Ground connected is active B 23 CT A Phase Sensing Input 1 5mm2 Connect secondary coil rated 5A 24 CT B Phase Sensing Input 1 5mm2 Connect seconda...

Page 19: ...RS485 Common Ground Impedance 120 shielding wire is recommended its single end connect with ground 36 RS485 0 5mm2 37 RS485 0 5mm2 38 Configurable Input 4 1 0mm2 Ground connected is active B Referenc...

Page 20: ...point is 620V mains over voltage disabled 5 Transfer Rest Time 0 99 9 s 1 0 It s the delay from mains open to generator closed or from generator open to mains closed 6 Start Delay 0 3600 s 1 Time from...

Page 21: ...n set at rest 19 Switch Close Delay 0 10 s 5 0 Mains or generator s switch closing pulse width when it is 0 output is continuous 20 Flywheel Teeth 10 300 118 Number of flywheel teeth it can detect dis...

Page 22: ...mmable input port 29 Low Oil Pressure shutdown 0 400 kPa 103 When engine oil pressure sensor value is under this point Low Oil Pressure alarm is sending out When the value is 0 warning alarm won t be...

Page 23: ...nt When the delay is 0 only warn but not shutdown 39 Fuel Pump Open 0 100 25 When the fuel level lower than the set value for 10s send a signal to open fuel pump 40 Fuel Pump Close 0 100 80 When the f...

Page 24: ...63 Crank Disconnect Condition 0 5 2 Conditions of disconnecting starter generator magnetic pickup sensor oil pressure Each condition can be used alone and simultaneously to separating the start motor...

Page 25: ...0 Not used 1 Warning 2 Shutdown When maintenance action type is set as Not used maintenance alarm reset 78 Defined Sensor Curve 0 2 0 Defined temperature sensor 1 Defined pressure sensor 2 Defined liq...

Page 26: ...ect before powered on 5 Gens Close When close time is set as 0 it is continuous closing 6 Mains Close HGM6110UC without 7 Open Breaker When close time is set as 0 Open Breaker is disabled 8 Accelerate...

Page 27: ...ature occurs controller will stop after high speed cooling when the input is disabled controller will stop immediately 6 Gens Closed Input 7 Mains Closed Input 8 High Temp Inhibit When it is active hi...

Page 28: ...N 7 VOLVO EC 8 SGX 9 Reserved Defined input resistance range is 0 6000 factory default is SGX sensor 2 Pressure Sensor 0 Not used 1 Defined Resistance Type 2 VDO 10Bar 3 SGH Huanghe sensor 4 SGD DongK...

Page 29: ...the starter and the engine disconnect as soon as possible 2 Magnetic pickup sensor is installed in the engine for testing flywheel teeth 3 When choosing magnetic pickup sensor ensure the number of fl...

Page 30: ...uration multi delays etc otherwise shutdown alarm or other abnormal conditions may appear 3 The over voltage threshold must be greater than the under voltage threshold otherwise over voltage and under...

Page 31: ...SSUE 2014 10 28 Version 1 2 Page 31 of 39 3 Language User may select display language as Chinese English Spanish and Russian 4 LCD contract Press and or can adjust LCD contract Adjustment range is 0 7...

Page 32: ...r curve 3 When sensor curve is inputted X value resistance must be in accordance with the order of higher to lower otherwise errors will occur 4 When sensor is selected as Not used temperature pressur...

Page 33: ...ler will send Failed to Start signal then press stop to reset controller 6 Recover actions of preventing engine to disconnect crank e g Connect wire of fuel value press start button again genset will...

Page 34: ...Series Automatic Control Module HGM6100U Automatic Genset Controller ISSUE 2014 10 28 Version 1 2 Page 34 of 39 11TYPICAL APPLICATION HGM6110UC Typical Application Diagram HGM6120UC Typical Applicatio...

Page 35: ...Automatic Control Module HGM6100U Automatic Genset Controller ISSUE 2014 10 28 Version 1 2 Page 35 of 39 Single Phase 2 Wire 2 Phase 3 Wire Note Recommend that the output of crank and Fuel expand high...

Page 36: ...scia using the supplied fixing clips 1 Withdraw the fixing clip screw turn anticlockwise until it reaches proper position 2 Pull the fixing clip backwards towards the back of the module ensuring four...

Page 37: ...nnection with controller uses 2 core screen shield layer should be connected to terminal16 of controller and the other end vacant The other two signal lines are respectively connected to terminal15 an...

Page 38: ...te A ICOM must connect to battery cathode of the controller B When there is load current open circuit is inhibited in the CT secondary side 5 Dielectric Strength test When the controller has been inst...

Page 39: ...nk Disconnect Check oil pressure sensor and connections High Temp Alarm After Crank Disconnect Check temperature sensor and connections Shutdown Alarm During Running Check switch and connections accor...

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