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22

SerVice anD inStallation Manual

display not on

1. Verify the connection between the LMS harness

and the cabin harness

2. Verify the pipelayer battery, the fuse and the

accessory switch.

3. Carefully disconnect the yellow cable from the

display unit and reconnect it.

display in alarm

1. Identify the sensor in alarm. Place the sensor

in safe condition.

2. Verify that the limits, the parts of line and the

tare are correctly adjusted.

3. Verify  all  sensor  batteries:  see 

Battery

Diagnostic

troubleshooting section.

4. Verify the red light on the sensor box flashes

(release  the  wire  rope  of  an  anti-two-block,

change the load on a load sensor, change the

angle  of  an  angle  sensor,  change  the  boom

length of a length sensor).

5. Verify  radio  communication:  see 

Radio

communication

troubleshooting section.

6. If no load charts have been selected, access

the  Pipelayer  Rigging  menu  (menu  #2)  and

follow the steps to select a load chart. Make

sure the pipelayer sensor’s position represent

a valid configuration for the selected load chart.

Sensor Malfunction

1. Verify  the  sensor  batteries:  see 

Battery

Diagnostic

troubleshooting section. Make sure

the  light  flashes  while  inserting  the  sensor

batteries.

2. Verify the red light on the sensor box flashes

(change the load on a load sensor, change the

angle  of  an  angle  sensor,  change  the  boom

length of a length sensor).

3. Verify  radio  communication:  see 

Radio

communication

troubleshooting section.

Battery diagnostic

Go to menu 

5a) S

ySteM

S

enSorS

D

iaGnoStic

. Select

a sensor and press 

enter

to verify the sensor status.

• "

B

attery

:  50%

":  50%  of  battery  life  remains

(typically several months).

• "

u

naBle to reach reMote SenSor

":  communi-

cation  not  yet  established.  Verify  the  radio  ID

corresponds to the installed sensor. If the system

has not been used for some time, the battery may

need to be replaced.

• Battery  status  is  usually  known  within  2

minutes. When 10% or less battery life remains,

for any sensor, a message will be generated

(the Info alert light will flash). Follow the 

battery

diagnostic

procedure  to  identify  the  sensor.

Batteries do not need to be replaced before the

l

oW

B

attery

message  is  generated.  Usually

several  days,  or  weeks,  of  operation  remain

from  the  moment  the 

l

oW

B

attery

message

comes. A new high quality alkaline or lithium ‘D’

cell battery may be used.

radio communication

1. Verify that the antennas have a direct clear line

of sight to each other.

2. Verify that the antennas do not point directly

towards, or directly away from, each other.

3. Verify that the antennas are not in contact with

metal other than the sensor itself.

4. Verify the antenna for damage.
5. Go to menu 

5a) S

ySteM

S

enSorS

D

iaGnoStic

.

Select a sensor and press 

enter

to verify the

sensor status.

• “

r

eceiVeD

rF 

poWer

:  85%

”  means  radio

reception is at 85%.

6.

6.

TroUBLeSHooTing

TroUBLeSHooTing

SkyAzul, Equipment Solutions

www.skyazul.com

301-371-6126

Summary of Contents for Trimble/LSI GM820

Page 1: ...Trimble LSI GM820 Volvo With GS820 Display and Wireless Sensors Installation and Service Manual...

Page 2: ......

Page 3: ...y information which is protected by copyright and all rights are reserved No part of this document may be photocopied reproduced or translated to another language without the prior written consent of...

Page 4: ......

Page 5: ...tion lockout at 110 C Slope indicator show the pipelayer level d Slew indicator the arrow points toward the uphill direction The quadrant refers to the pipelayer upper body position The left side of t...

Page 6: ...using Back next up and Down as described in password settings section and press enter alarm red lamp level All programmed and rated capacity limits and two block will generate an audible alarm when t...

Page 7: ...e is available B0211_V1012 Sxxx zip It contains all the language packs mentioned above example if a system with the default language pack must be switched to Chinese 1 Download the language packs if i...

Page 8: ...t be in contact with any metal object d The transmitter antenna should point to the left of the boom when viewed from the cab it should not point directly to or away from the display 2 Weld the mounti...

Page 9: ...and clear the sensor chain and weight b Hoist slowly until the buzzer sounds Note the hoisting distance remaining this distance must be great enough to allow the operator and the lockout system if in...

Page 10: ...t angle indication accordingly 2 4a angle calibration procedure 1 Mechanical Set up 1 Level the boom such that it is perfectly horizontal use a high quality bubble or digital angle sensor If the LMS d...

Page 11: ...araMeter aDjuStMent 5 Use up and Down to select the angle sensor to be calibrated and press enter 6 Select 2 triM and press enter to modify 7 Use up and Down to modify the trim value example If angle...

Page 12: ...Determine the sensor to be removed If more than one sensor of the same type has been added to the sensor list then determine the radio identification number ID of the sensor to be removed before proce...

Page 13: ...munication with the sensor is possible and to start the wizard 4 Use up and Down to adjust the actual parts of line on the load sensor and then press enter to confirm 5 Note the units that will be use...

Page 14: ...ed 4 Verify list and trim angle indication in the operation display They should change as shown in the picture For calibration use one of the two procedures below Minimum and maximum limits for list a...

Page 15: ...o to menu 4 inStallation and select 4B SenSor caliBration 3 Enter the user password aza and press enter 4 Select 4B1 autoMatic caliBration WizarD 5 Use up and Down to select the trim or list sensor 6...

Page 16: ...de the data logger analyzes the measured weight and records the peak value only One threshold per load cell must be adjusted When the weight drops by more than the peak threshold the peak weight is re...

Page 17: ...nd will then have teh same ID It is the case for the load and anti two block A2B and for the trim list angles how to restore default factory settings It is possible to return the display to its factor...

Page 18: ...Alternatively to the above access menu 5e digital input to see the status of the two digital input signals No 1 Mute input Off On No 2 Rigging mode input Off On System Sensors Diagnostic 1 Go to menu...

Page 19: ...dition Verifythewireconnection RefertothePowerSupply and Lockout Connection sub section of this manual alert VeriFy White Wire ShorteD to GrounD description Voltage is not detected on the lockout wire...

Page 20: ...on the key but its size is 0 kB Solution Did the transfer complete successfully Try again Problem The following message appears on screen during the transfer unaBle to create File replace uSB Solutio...

Page 21: ...b Only dtl files generated by the LMS data logger can be displayed 4 3c Full report To export the full report to Excel click on the Full Report button in the tool bar table Full report column headings...

Page 22: ...do not overtighten 5 5 MainTenanCe MainTenanCe 1 4 in 1 2 Hex key 5 32 in Flat bladed screwdriver 5 New high quality D cell battery 3 6 V lithium or alkaline Figure remove the sensor box from the moun...

Page 23: ...e the white nylon hex bolt to the middle of the length of the new antenna 8 Coat the exposed metal foot of the new antenna with an electrical insulating compound by carefully inserting it in the mouth...

Page 24: ...o corrosion is visible on the battery holder inside the load cell transmitter If some trace of corrosion is visible rub it off gently and put a small amount of dielectric grease on each battery holder...

Page 25: ...length of a length sensor 3 Verify radio communication see Radio communication troubleshooting section Battery diagnostic Go to menu 5a SySteM SenSorS DiaGnoStic Select a sensor and press enter to ver...

Page 26: ...ad length parallel 16F Sheave radius 16G Deduct 4D chart SettinGS 1 Rated capacity indicator 2 Pipelayer capacity chart interpolation 3 Out of charts default working load limit 4 Enable start section...

Page 27: ...noStic 5a SySteM SenSorS 5B raDio netWork 5B1 RADIO NETWORk 5B2 LAST SENSORS RECEIVED 5B3 SEARCh FOR SENSORS 5B4 BIT ERROR RATE TEST 5c lockout 1 A2B AND OVERLOAD 2 FREE SWING CUT 3 MUTE INPUT 4 RIGGI...

Page 28: ......

Page 29: ......

Page 30: ...2 SkyAz l Equipment Solutions www skyazul com 301 371 6126 SkyAz l Inc 16 Walnut Street Middletown MD 21769 Phone 301 371 6126 Fax 301 371 0029 info skyazul com www skyazul com...

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