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Ski-Doo 2008 Rev series, Operator'S Manual

The Ski-Doo 2008 Rev series Operator's Manual is a comprehensive guide for users of these high-performance snowmobiles. Available for free download on manualshive.com, this manual offers expert instructions, troubleshooting tips, and maintenance guidelines, ensuring a seamless and enjoyable riding experience for all snowmobile enthusiasts.

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SUSPENSION ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

146

Rear Springs — Comfort . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

148

Center Spring — Steering Behavior . . . . . . . . . . . . . . . . . . . . . . . . .

150

Stopper Strap — Weight Transfer . . . . . . . . . . . . . . . . . . . . . . . . . . .

152

Coupling Blocks — Handling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

153

Rear Shock Motion Ratio — Damping Strength . . . . . . . . . . . .

154

Front Springs — Handling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

155

Front Suspension Shock Damping Strength . . . . . . . . . . . . . . . .

157

Suspension Troubleshooting Chart . . . . . . . . . . . . . . . . . . . . . . . . . .

158

Deep Snow Riding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

159

TROUBLESHOOTING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

160

SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

164

MAINTENANCE INFORMATION

PERIODIC MAINTENANCE CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . .

176

ENGINE SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

181

Air Filter Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

181

Cooling System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

182

Exhaust System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

183

Oil Injection System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

183

EPA Certified Engines. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

184

DRIVE SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

186

Belt Guard Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . .

186

Brake Fluid Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

187

Brake Condition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

188

Brake Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

188

Chaincase Oil Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

188

Drive Chain Tension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

190

Drive Belt Condition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

190

Drive Belt Removal/Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

191

Drive Belt Height Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

193

Drive Pulley Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

198

Track Condition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

201

Track Tension and Alignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

202

ELECTRICAL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

208

Battery Electrolyte . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

208

REAR SUSPENSION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

209

STEERING AND FRONT SUSPENSION. . . . . . . . . . . . . . . . . . . . . . .

210

BODY/FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

211

Vehicle Cleaning and Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

211

6

__________________________

Summary of Contents for 2008 Rev series

Page 1: ...Mmo2008 004_REV series_520000682_ang FH10 Thu May 10 09 32 43 2007 Page 1 Composite C M Y CM MY CY CMY K ...

Page 2: ...roducts are distributed by Bombardier Recreational Products Inc Bombardier Lite Trademark of Bombardier Inc used under license The following are trademarks of Bombardier Recreational Products Inc or its subsidiaries SKI DOO R A S XP S RAVE SC 4 REVTM ROTAXTM X Pilot SC 136 GSX RERTM DESSTM TRA RT GTX MX Z SUMMIT HPG GTX is a trademark of Castrol Ltd Used under license mmo2008 004 DR and the BRP lo...

Page 3: ...s Guide After reading please keep this Operator s Guide with the snowmo bile If the snowmobile is resold please give the guide to the new owner for his awareness If you want to view and or print an extra copy of your Operator s Guide simply visit the following website www operatorsguide brp com Also note that the guide is available in several languages If you have any question regarding any topic ...

Page 4: ... riding environment before you took possession At delivery your dealer would have explained the snowmobile controls and provided you with a brief explanation of the various suspension adjustments We trust you have taken full advantage of this At delivery you were also informed of the warranty coverage and have completed the Warranty Registration process The information and components system descri...

Page 5: ...th parts dimen sioned in the metric system Most fasteners are metric and must not be replaced by customary fasteners or vice versa We recommend genuine BRP products for replacement parts and accessories They ve been specially designed for your vehicle and manufactured to meet BRP s demanding standards A SHOP MANUAL can be obtained for complete service mainte nance and more repair information For a...

Page 6: ...L 58 JUST WHAT IS LIGHT TREADING 60 WHY IS LIGHT TREADING SMART 61 VEHICLE INFORMATION HOW TO IDENTIFY YOUR SNOWMOBILE 64 CONTROLS INSTRUMENTS EQUIPMENT 67 1 Speedometer Tachometer 70 2 Tachometer 74 3 Electric Fuel Level Gauge 75 4 Temperature Gauge 76 5 Throttle Lever 76 6 Brake Lever 77 7 Parking Brake Lever 77 8 START RER Button 79 9 Handlebar 81 10 Holding Strap 81 11 Ignition Switch 82 12 Te...

Page 7: ... 33 Rear Rack 111 34 Tool Kit 111 35 Suitcase 112 36 2 1 Seat 114 37 Spark Plug Holder 121 38 Spare Drive Belt Holder 123 39 Hitch 124 40 Shields and Guards 124 41 Track 125 RECOMMENDED FUEL AND OIL 127 BREAK IN PERIOD 130 OPERATING INSTRUCTIONS 131 Pre Operation Check 131 SDI Engine Starting Procedure 134 Carburetor Engine Starting Procedure 135 Vehicle Warm Up 136 Shutting Off the Engine 137 Pos...

Page 8: ...1 Air Filter Cleaning 181 Cooling System 182 Exhaust System 183 Oil Injection System 183 EPA Certified Engines 184 DRIVE SYSTEM 186 Belt Guard Removal and Installation 186 Brake Fluid Level 187 Brake Condition 188 Brake Adjustment 188 Chaincase Oil Level 188 Drive Chain Tension 190 Drive Belt Condition 190 Drive Belt Removal Installation 191 Drive Belt Height Adjustment 193 Drive Pulley Adjustment...

Page 9: ...LIMITED WARRANTY NORTH AMERICA 2008 SKI DOO SNOWMOBILES 218 BRP INTERNATIONAL LIMITED WARRANTY 2008 SKI DOO SNOWMOBILES 224 BRP EUROPEAN UNION MEMBER STATES LIMITED WARRANTY 2008 SKI DOO SNOWMOBILES 229 PRIVACY OBLIGATIONS DISCLAIMER 234 CHANGE OF ADDRESS OWNERSHIP 236 __________________________ 7 ...

Page 10: ...8 __________________________ ...

Page 11: ...SAFETY INFORMATION ______SAFETY INFORMATION _____ 9 ...

Page 12: ...le for proper operation of your vehicle as well as training those whom you allow to ride or drive There may be notice able handling and performance differences from one snowmobile to the other A snowmobile is relatively simple to operate but like any other vehicle or mechanical equipment it can be hazardous if you or a passenger are reckless thoughtless or inattentive We encourage you to have an A...

Page 13: ...snowmobiles may significantly exceed that of other snowmobiles you have operated Therefore use by novice or inexperienced operators is not recommended Snowmobiles are used in many areas and in many snow condi tions Not all models perform the same in similar conditions Al ways consult your snowmobile dealer when selecting the snow mobile model for your particular needs and uses Injury or death may ...

Page 14: ...ers Fences represent a very serious threat for both you and your snowmobile Give a wide berth to telephone poles or posts Hidden wires unseen from a distance can cause serious accidents Always wear an approved safety helmet eye protection and a face shield This also applies to your passenger Be aware of inherent risks associated with riding off trails such as avalanche and other natural or man mad...

Page 15: ...In addition when gunning the throttle the vehicle digs into and leaves an irregular snow surface for others Safaris are both fun and enjoyable but don t show off or overtake others in the group A less experienced operator might try to do the same as you and fail When riding with others limit your abil ities to the experience of others Operation Always make a pre start inspection BEFORE you turn on...

Page 16: ...ed OFF and cold for all lubri cation adjustment and maintenance procedures Never have the engine running while the hood is open Even at idle a snowmobile engine is turning around 1 800 revolutions per minute Always turn off the ignition before opening the hood for any reason Never remove any original equipment from your snowmobile Each vehicle has many built in safety features Such features includ...

Page 17: ...flow Always wipe off any fuel spillage from the vehicle Periodically verify fuel system Basics for Passenger Never ride as a passenger unless the snowmobile is equipped with a passenger seat and sit only on the designated passenger seat Always wear a DOT approved helmet and follow the same dress ing guidelines as those recommended for the operator and de scribed in this guide Make sure that you ar...

Page 18: ...s pertaining to the safe use and operation of snowmobiles It is your responsibility as a snowmobiler to learn and obey these laws and regulations Respect and observance will re sult in safer snowmobiling for all Be aware of the liability property damages and insurance laws re garding your equipment 16 _____SAFETY INFORMATION _____ ...

Page 19: ...rcing the sheaves apart on the driven pulley The driven pulley senses the load on the track and limits the belt movement The result is an optimized speed ratio between engine RPM and the speed of the vehicle at any time WARNING Never operate engine without belt guard securely installed or with hood or access side panels open or removed Power is transferred to the track through the chaincase and dr...

Page 20: ... at all times They provide both warmth and reduce injury A stocking type cap balaclava and face mask should always be carried or worn Goggles or a face shield that attach to the helmet are indispensable Hands should be protected by a pair of snowmobile gloves or mitts which have sufficient insulation and allow use of thumbs and fingers for operation of controls Rubber bottom boots with either a ny...

Page 21: ...ger s must never attempt this maneuvering by placing feet outside of the vehicle Experience will teach you how much lean to put into turns at different speeds and how much you will have to lean into a slope to maintain proper balance Generally the riding position for best balance and control is sitting However the posting kneeling or standing positions are also used under certain conditions The no...

Page 22: ...ain Knees and hips should remain flexible to absorb shocks mmo2006 003 001 Posting A semi sitting position with the body off the seat and the feet under the body in a sort of squatting posture thus allowing the legs to absorb the shocks when traveling over uneven terrain Avoid abrupt stops mmo2006 003 002 20 _____SAFETY INFORMATION _____ ...

Page 23: ...Kneeling This position is achieved by placing one foot firmly on the running board and the opposite knee on the seat Avoid abrupt stops mmo2006 003 003 _____ SAFETY INFORMATION _____ 21 ...

Page 24: ...if any particu lar snowmobile can accommodate passengers or not and if so how many Always respect those indications Overloading is dangerous because snowmobiles are not designed for it Even when passengers are allowed you must make sure that the persons who would like to become passengers are physically fit for snowmobiling WARNING Any passenger must be able to firmly lay his feet on the footrests...

Page 25: ...t not wait and tell the driver to slowdown or stop Riding with passengers on board is different than riding alone The operator has the benefit of knowing what will be the next maneuver and is able to prepare himself accordingly The operator also bene fits from the support of his grip on the handlebar In contrast the passengers have to rely on the operator s careful and safe operation of the vehicl...

Page 26: ...ion of one knee on the seat can be adopted This provides a certain amount of comfort while at the same time keeps the body loose and capable of vehicle control Beware of hidden rocks or tree stumps partially hidden by a recent snowfall Deep Snow In deep powder snow your vehicle could begin to bog down If this occurs turn in as wide an arc as possible and look for a firmer base If you do get bogged...

Page 27: ...do not have as much traction Best advice is to slow down and avoid rapid acceleration turning or braking Uphill There are two types of hills you can encounter the open hill on which there are few trees cliffs or other obstacles and a hill that can only be climbed directly On an open hill the approach is to climb it by side hilling or slaloming Approach at an angle Adopt a kneeling position Keep yo...

Page 28: ...should be avoided at all times Always check for slush before starting across any lake or river If dark spots appear in your tracks get off the ice immediately Ice and water can be thrown rearward into the path of a following snowmobile Getting a vehicle out of a slush area is strenuous and in some cases impossible Fog or Whiteouts On land or water fog or visibility limiting snow can form If you ha...

Page 29: ...down and enjoy the scenery Hidden Wires Always be on the lookout for hidden wires especially in areas that may have been farmed at one time or another Too many accidents have been caused by running into wires in the fields guy wires next to poles and roads and into chains and wires used as road closures Slow speeds are a must Obstacles and Jumping Unplanned jumps of snowdrifts snowplow ridges culv...

Page 30: ...over exert yourself Get assistance Remember to always lift using your legs as opposed to your back mmo2006 003 005 Road Crossing In some cases you will be approaching the road from a ditch or snowbank Choose a place where you know you can climb with out difficulty Use the standing position and proceed with only as much speed needed to crest the bank Stop completely at the top of the bank and wait ...

Page 31: ... a trail boss to lead the party and another person to follow up at the end of the party Ensure that all members of the party are aware of the proposed route and desti nation Make certain that you are carrying all necessary tools and equipment and that you have sufficient fuel to complete the trip Never overtake the trail boss or for that matter any other snowmo bile Use down the line hand signals ...

Page 32: ...t or regulate the use of snowmo biles on trails Become familiar with all signs used in the area where you are snowmobiling Transporting and Towing Follow transporting and towing instructions explained further in this guide 30 _____SAFETY INFORMATION _____ ...

Page 33: ...oducts be sure to take plenty of time to get used to the way it handles when turning accelerating and braking Also always check local regulations concerning the use of traction enhancing products on snowmobiles Always drive your snowmo bile in a responsible manner respecting the environment and other people s property Manoeuvrability Using traction enhancing products such as more aggressive ski ca...

Page 34: ...In certain conditions using more aggressive carbide ski runners with out studs on the rear track could make the snowmobile prone to oversteering see illustration A33A31A OVERSTEERING 32 _____SAFETY INFORMATION _____ ...

Page 35: ...onditions the use of studs on the track could make the snowmobile prone to understeering if the skis are not equipped with more aggressive carbide runners see illustration A33A33A UNDERSTEERING _____ SAFETY INFORMATION _____ 33 ...

Page 36: ... no noticeable effect on soft snow This can cause sudden variations in traction under certain conditions WARNING To prevent surprises that could lead to a loss of control of the snowmobile possibly resulting in serious injury or death Always go easy on the throttle NEVER try to spin the track to make the rear of the snow mobile skid This could cause debris or ice to be thrown violently back wards ...

Page 37: ...ibly resulting in the loss of a leg or other serious injury Effects of Traction Enhancing Products on the Life of the Snowmobile The use of traction enhancing products can increase the load and the stress on certain snowmobile components as well as the vibra tion level This can cause premature wear on parts such as belts brake linings bearings chain chaincase sprocket and on approved studded track...

Page 38: ...ified by a stud symbol see illustra tion below molded into the track surface Installing studs on an unapproved track could increase the risk of the track tear ing or severing possibly resulting in serious injury or death A33A35A APPROVED TRACKS CAN BE IDENTIFIED BY THIS SYMBOL To ensure safe and proper installation BRP recommends to have the studs installed by your dealer Use only studs mounting p...

Page 39: ...tructions and recommendations before having your dealer install studs and runners It is very important to follow the torque specifications for the stud bolts INSTALLING AN INCORRECT NUMBER OF STUDS OR AN IM PROPER INSTALLATION CAN INCREASE THE RISK OF THE TRACK TEARING OR SEVERING POSSIBLY RESULTING IN SE RIOUS INJURY OR DEATH Maintenance Replacement PROCEED WITH A VISUAL INSPECTION OF YOUR TRACK ...

Page 40: ... studs can not be replaced On approved studded tracks replace broken or damaged studs im mediately If your track shows signs of deterioration it must be re placed immediately When in doubt ask your dealer Always pro ceed with a visual inspection of your track before each use WARNING Riding with a damaged track or studs could lead to loss of control resulting in a risk of serious injury or death 38...

Page 41: ... PARRAINÉ PAR LE COMITÉ DE SÉCURITÉ DE CERTIFICATION D E L A M O T O N E I G E I N C THIS MODEL HAS BEEN EVALUATED BY AN INDE PENDENT TESTING LABOR ATORY AND IT MEETS ALL SSCC SAFETY STANDARDS IN EFFECT ON THE DATE OF ITS MANUFACTURE SPONSORED BY THE SNOWMO BILE SAFETY AND CERTIFICA TION COMMITTEE INC PRINTED IN U S A CERTIFIED CERTIFIÉ A00A1MA Other important labels on the vehicle are WARNING or ...

Page 42: ...6 4 5 15 17 18 10 12 21 11 1 16 3 6 8 7 22 mmo2006 003 013_b 2 14 13 14 19 20 mmo2006 003 021_a TYPICAL LOCATION OF IMPORTANT INSTRUCTIONS 40 _____SAFETY INFORMATION _____ ...

Page 43: ...Instruction 1 A33A2CA Instruction 2 XXX XXX XX XX mmo2007 002 001_en EUROPEAN MODELS _____ SAFETY INFORMATION _____ 41 ...

Page 44: ...nctionne Attention aux pièces en rotation _ elles peuvent vous blesser ou capter vos vêtements This guard must ALWAYS be in place when engine is running Beware of rotating parts _ they could cause injuries or catch your clothing WARNING AVERTISSEMENT 516 002 670 A33A2FA 42 _____SAFETY INFORMATION _____ ...

Page 45: ...Instruction 5 mmo2006 003 006_a FAN COOLED MODELS Instruction 6 Attention aux pièces CHAUDES Beware of HOT parts 516002664 A33A2GA _____ SAFETY INFORMATION _____ 43 ...

Page 46: ...ED MODELS Instruction 8 Use XP S 2 Stroke Synthetic blend or XP S Synthetic 2 Stroke oil Utilisez de l huile semi synthétique 2 temps XP SMD ou synthétique 2 temps XP SMD 516 002 325A A33A2HA SDI MODELS 44 _____SAFETY INFORMATION _____ ...

Page 47: ...Instruction 9 A33H02A DO NOT SIT HERE NE PAS S ASSEOIR ICI SOME MODELS SINGLE SEAT _____ SAFETY INFORMATION _____ 45 ...

Page 48: ...er un CASQUE approuvé DOT et des vêtements appropriés à la motoneige Ne JAMAIS utiliser une motoneige sous l influence de drogues ou alcool même en tant que passager ALWAYS wear a DOT approved HELMET and clothing appropriate for snowmobiling NEVER ride after consuming alcohol or drugs even as a passenger ALL DRIVERS AND PASSENGERS MUST READ THE FOLLOWING Avoid surprises BE ON THE LOOK OUT for the ...

Page 49: ...Instruction 11 A33A2KA _____ SAFETY INFORMATION _____ 47 ...

Page 50: ... votre vitesse et allouez plus d espace pour tourner ou freiner Respectez les lois sur l âge minimal du conducteur Le manufacturier recommande que le conducteur soit âgé d au moins 16 ans 516 002 671 Read and understand all warning labels and operator s guide before operation If guide is missing ask your dealer for a new one Get familiar with your snowmobile Inexperienced riders may overlook risks...

Page 51: ...M cargo load XX Kg XX Lbs NE JAMAIS S ASSEOIR À LA PLACE DU CARGO Excéder le poids maximal du cargo peut affecter le contrôle de la direction et la capacité de freinage Charge MAXIMALE cargo XX Kg XX Lbs mmo2007 002 002 Instruction 15 A33A2PA Instruction 16 A33A20A SDI MANUAL START MODELS _____ SAFETY INFORMATION _____ 49 ...

Page 52: ...Instruction 17 mmo2006 003 009_a SUMMIT FAN COOLED MODELS EUROPE mmo2006 003 010_a SUMMIT FAN COOLED MODELS NORTH AMERICA 50 _____SAFETY INFORMATION _____ ...

Page 53: ...Instruction 18 mmo2006 003 011_a SUMMIT LIQUID COOLED MODELS NORTH AMERICA _____ SAFETY INFORMATION _____ 51 ...

Page 54: ...mmo2006 003 012_a SUMMIT LIQUID COOLED MODELS EUROPE Instruction 19 A33A39A GTX MODELS 52 _____SAFETY INFORMATION _____ ...

Page 55: ...Instruction 20 A33A3AA GTX LIMITED ONLY Instruction 21 AVERTISSEMENT WARNING mmo2006 003 007_a EUROPEAN MODELS _____ SAFETY INFORMATION _____ 53 ...

Page 56: ...Instruction 22 mmo2007 002 003 SUMMIT FAN COOLED MODELS NORTH AMERICA Instruction 23 704901107 vmo2006 005 009_en HANGTAG NORTH AMERICA MODELS 54 _____SAFETY INFORMATION _____ ...

Page 57: ...Instruction 24 xxxx xxxx xxxx xxxx xxxx xxxx mmo2007 009 070 NOT SHOWN NORTH AMERICA MODELS _____ SAFETY INFORMATION _____ 55 ...

Page 58: ...56 _____SAFETY INFORMATION _____ ...

Page 59: ...ENVIRONMENT INFORMATION __________________________ 57 ...

Page 60: ...g your share There is nothing more exhilarating than snowmobiling Venturing on to snowmobile trails that criss cross the wild areas of the U S and Canada is an exciting and healthy winter sport However as the number of people using these recreational parks increases so does the potential for damage to the environment Abuse of land facil ities and resources inevitably leads to restrictions and clos...

Page 61: ...nce its natural inhabitants and all enthusiasts and the public at large who enjoy the great outdoors With this theme we in vite all snowmobilers to remember that respecting the environment is not only critical to the future of our industry but to future genera tions Light Treading in no way suggests you should curb your appetite for snowmobiling fun It simply means tread with respect _____________...

Page 62: ... there is a link be tween protecting your environment and your own safety Respect wildlife and be particularly sensitive of animals that are rear ing young or suffering from food shortage Stress can sap scarce en ergy reserves Refrain from riding in areas where only animals are intended to tread Obey gate closures and regulatory signs and remember light tread ers don t litter Stay out of wildernes...

Page 63: ... to see winter and all its natural majestic wonders is an experience cherished by snowmobilers Light Tread ing will preserve this opportunity and will make it possible for us to expose others to the beauty of winter and the unique thrill of our sport Light Treading will help our sport to grow Finally Light Treading is the sign of a smart snowmobiler You don t have to leave big tracks or careen thr...

Page 64: ...62 _________________________ ...

Page 65: ...VEHICLE INFORMATION __________________________ 63 ...

Page 66: ...W TO IDENTIFY YOUR SNOWMOBILE Vehicle Description Decal Vehicle description decal is located on right hand side of tunnel mmo2006 003 014_a TYPICAL 1 Vehicle description decal 64 _________________________ ...

Page 67: ...our snowmobile in the event of loss These numbers are required by the authorized SKI DOO dealer to complete warranty claims prop erly No warranty will be allowed by BRP if the engine serial number or vehicle identification number VIN is removed or mutilated in any way We strongly recommend that you take note of all the serial numbers on your snowmobile and supply them to your insurance company Veh...

Page 68: ... number Model year y 2000 1 2001 2 2002 etc VIN DESCRIPTION Engine Serial Number Location mmo2007 002 008_a FAN COOLED 550F ENGINE 1 Engine serial number mmo2007 002 007_a LIQUID COOLED 500SS 600 HO SDI ENGINES 1 Engine serial number 66 _________________________ ...

Page 69: ...instruments equipment do not apply or are op tional on some models In these cases their reference numbers are deliberately missing in the illustrations 20 21 23 A33A2QD 37 28 22 36 35 38 30 25 31 34 40 41 32 33 39 TYPICAL __________________________ 67 ...

Page 70: ...26 A33A36B 10 9 26 13 5 3 12 16 24 17 15 29 18 27 27 19 7 6 14 8 4 11 23 29 1 2 TYPICAL 68 _________________________ ...

Page 71: ...Fuel Level Gauge 19 Heating Grip Throttle Lever Switch 20 Rear Passenger Heating Grip Switch 21 Rear Grab Handles 22 Adjustable Backrest 23 Electric Visor Jack Con nector 24 12 Volt Power Outlet 25 Windshield 26 Adjustable Mirrors 27 Adjustable Toeholds 28 Heated Carburetor Valve 29 Hood and Side Panel Latches 30 Fuses 31 Front Grab Handle Front Bumper 32 Storage Compartment 33 Rear Rack 34 Tool K...

Page 72: ...8 A35A04C 9 1 2 5 3 7 4 6 TYPICAL MODELS WITH TACHOMETER ONLY 1 Reverse pilot lamp 2 DESS RER pilot lamp 3 High beam pilot lamp blue 4 Oil pilot lamp 5 Low battery voltage pilot lamp 6 Engine management system EMS pilot lamp 7 Engine overheat warning lamp red 8 Mode button 9 Multifunction display All Models except Liquid Cooled Summit Electronic multifunction speedometer that may show speed in km ...

Page 73: ...mps Reverse DESS RER This pilot lamp will light up when reverse is selected High Beam This pilot lamp will light up when headlamp is on HIGH beam Injection Oil This pilot lamp will glow up when injection oil level is low Stop ve hicle in a safe place then replenish injection oil reservoir Liquid Cooled Models Low Battery Voltage This lamp will light up to indicate a low battery voltage condition o...

Page 74: ... that point depressing mode button will change display for the trip meter Depressing mode button again will change display for the resetable hourmeter Push mode button again to return to odometer Push and hold mode button for 2 seconds to reset the tripmeter or the resetable hourmeter depending on the one displayed Multifunction Display All Models Odometer Odometer records the total distance trave...

Page 75: ... authorized SKI DOO dealer NOTE Speedometer odometer and trip meter will have their units kilometer or miles changed all together Stop engine and open LH side panel Connectors are located underneath console near steering column Underneath console look for 1 circuit male connector housing with BLACK GREY wire 1 circuit female connector housing with BLACK BLUE wire Cut locking ties Plug connectors t...

Page 76: ...the number of thousand of revolutions per minute RPM of the engine NOTE Summit liquid cooled models are equipped with a com bined speedometer tachometer gauge refer to SPEEDOMETER TACHOMETER above for more details A33E0AA TYPICAL MULTIPLY THE READING BY 1000 74 _________________________ ...

Page 77: ...lectric Fuel Level Gauge GTX Limited Models Dash mounted gauge to facilitate fuel level reading This gauge func tions when engine is running A32A26A 2 1 TYPICAL 1 Full 2 Empty __________________________ 75 ...

Page 78: ...d run snowmobile in loose snow or stop engine immediately A32A27A 2 1 TYPICAL 1 Normal 2 Overheat 5 Throttle Lever Designed to be thumb activated When squeezed it increases the engine speed and engages the transmission When released en gine speed returns automatically to idle WARNING Test the throttle lever operation each time before starting the engine The lever must return to its original positi...

Page 79: ...When you ride the vehicle brake pads that are caused to drag by a continuous pressure on the lever may cause damage to the brake system and cause loss of braking capacity and or fire To Engage Mechanism Squeeze brake lever and maintain while pulling locking lever with a finger When brake lever is held at halfway the parking brake should be fully applied NOTE Locking lever can be adjusted in two di...

Page 80: ...t locking lever 1 Position 1 2 Position 2 3 OFF To Release Mechanism Squeeze brake lever Locking lever will automatically return to its original position Always release parking brake before riding mmo2007 009 037_b TYPICAL RELEASE MECHANISM Step 1 Squeeze brake lever 78 _________________________ ...

Page 81: ...nly when the engine is run ning If engine is running at a speed above 4300 RPM the reverse function of the START RER button is cancelled It is recommended to warm up the engine to its normal operating temperature before shifting Start Mode GSX and GTX Models NOTE For fan cooled models refer to IGNITION SWITCH To start engine push START RER button and hold until engine has started CAUTION Do not ho...

Page 82: ...f obstacles or bystanders before proceeding With the snowmobile completely stopped and engine running at idle press and release the START RER button The DESSTM RERTM pilot lamp will blink and a warning buzzer will sound once every second with a half a second duration when the snowmobile is engaged in reverse Apply throttle slowly and evenly Allow drive pulley to engage then accelerate carefully Sh...

Page 83: ...he START RER button is pushed and held the RER system switches from one mode to the other One beep then 2 beeps then one beep then 2 beeps and so on are heard with one second interval The mode to be selected corresponds to the last beep code heard NOTE The selected altitude mode is kept in memory until a new one is chosen whether the engine is stopped or not Liquid Cooled Models These vehicles are...

Page 84: ...above Electric Starting To start engine turn key to START position and hold until engine has started See illustration above CAUTION Do not use electric starter for more than 10 seconds A rest period should be observed between the cranking cycles to let electric starter cool down Using electric starter when engine has started could damage electric starter mechanism Release key as soon as the engine...

Page 85: ...venting snowmobile to runaway if the operator falls off the vehicle accidently WARNING Always remove tether cord cap and key when vehicle is not in operation in order to prevent accidental engine starting to avoid unauthorized use by children or others or theft Operation Attach tether cord eyelet to clothing then snap cap DESS key over post before starting engine mmo2006 003 023_a TYPICAL 1 Snap o...

Page 86: ...off the vehicle accidently The DESS key provided with your snowmobile contains an electronic chip which features a unique permanently memorized digital code Your authorized SKI DOO dealer programs this key in the ECM En gine Control Module of your snowmobile to allow engine operation above 3000 RPM if and only if this unique code has been read after engine starting If another DESS key is installed...

Page 87: ...e other vehicles keys DESS Pilot Lamp Codes NOTE If any code still occurs contact an authorized SKI DOO dealer WARNING SIGNALS BEEPER DESS PILOT LAMP DESCRIPTION 2 shorts Blink Good key 1 short per 1 5 second repetitive Blink Unable to read key bad connection Make sure the DESS key is free of dirt or snow Reinstall cap and restart engine Vehicle can not be driven 3 shorts per second repetitive Bli...

Page 88: ...itch To stop the engine in an emergency select OFF position down and simultaneously apply the brake To restart button must be at the ON position up 1 A17G1DA 2 TYPICAL SUMMIT MODELS 1 ON 2 OFF 86 _________________________ ...

Page 89: ... stopping the engine thereafter This engine cut out procedure will become a reflex and will prepare operators for emer gency situations requiring its use WARNING If the switch has been used in an emergency caused by a sus pected malfunction the source of the malfunction should be determined and corrected before restarting engine See an authorized SKI DOO dealer for servicing ______________________...

Page 90: ...tomati cally ON whenever the engine is running A33E04A TYPICAL 15 Rewind Starter Handle Auto rewind type located on right hand side of snowmobile To en gage mechanism pull handle slowly until a resistance is felt then pull vigorously Slowly release handle 88 _________________________ ...

Page 91: ...tarts move the lever to position 2 After a few seconds 10 seconds maximum move the choke lever to OFF NOTE In severe cold weather colder than 20 C 4 F you may need to flip choke lever from OFF to position 1 a couple of times once engine is started Warm Engine Starting Start the engine without any choke If the engine will not start af ter two pulls of the rope or two 5 second attempts with the elec...

Page 92: ...ank cap have vehicle inspected and or repaired before fur ther operation Do not overfill or top off the fuel tank before placing the vehicle in a warm area As temperature increases fuel expands and might overflow Always wipe off any fuel spillage from the vehicle Periodically verify fuel system NOTE Do not sit or lean on seat when fuel tank cap is not properly installed 18 Mechanical Fuel Level Ga...

Page 93: ...ch It is a three position switch Select the desired position to keep your hands at a comfortable temperature A33E04B 1 2 3 4 5 TYPICAL 1 Heating grip switch 2 Heating throttle lever switch 3 Hot 4 Warm 5 Off __________________________ 91 ...

Page 94: ...ssenger heating grab handles switch 21 Rear Grab Handles GTX Models Rear grab handles provides a grip for the passenger 22 Adjustable Backrest GTX Limited Models The backrest position may be adjusted to suit passenger or depend ing on seat set up be adjusted to suit driver convenience Pull and hold adjustment handle until desired position is obtained Release lever to secure backrest in place 92 __...

Page 95: ...tric Visor Jack Connector GSX and GTX Models An electric visor can be connected to the jack connector Electric current is supplied whenever engine is running A stress relief ex tension is supplied with the vehicle It is included in the predelivery kit Ask your authorized SKI DOO dealer for the extension __________________________ 93 ...

Page 96: ...Driver 1 A33A0SA 2 TYPICAL 1 Electric visor jack connector 2 Stress relief extension 94 _________________________ ...

Page 97: ...jack connector 24 12 Volt Power Outlet GTX Limited Models A 12 volt electric appliance may be connected to that jack connector Electric current is supplied when ever engine is running See FUSES below for electric power outlet fuse location __________________________ 95 ...

Page 98: ...be adjusted to suit driver s preference WARNING Adjust with vehicle at rest in a safe place 27 Adjustable Toeholds Each toehold can be adjusted to suit driver s preference Loosen bolts adjust then retighten bolts to 10 N m 89 lbf in WARNING Adjust with vehicle at rest in a safe place Do not adjust too snugly to trap booted foot Securely tighten all adjustments 96 _________________________ ...

Page 99: ...n deep powder snow When following another snowmobile which makes snow dust 1 A33C01A 2 TYPICAL 1 ON 2 OFF CAUTION When operating the snowmobile above 5 C 41 F move the carburetor heating valve to the OFF position 29 Hood and Side Panel Latches To open hood slightly widen pull out its both sides top portion in order to unhook its anchors from their grommets __________________________ 97 ...

Page 100: ...1 A33H0MA 2 1 Anchors 2 Grommets To open a side panel stretch and unhook the latches 1 A33H13A 1 Latch 98 _________________________ ...

Page 101: ...ve a side panel remove by pulling up both locking devices from hinge 1 A33H0EA 1 Locking device For left hand side panel removal also unplug vent hose or sensor from air silencer __________________________ 99 ...

Page 102: ...A33C02B 1 ALL EXCEPT SDI MODELS 1 Vent hose A33E0RA 1 SDI MODELS 1 Sensor 100 _________________________ ...

Page 103: ...rom holder pull fuse out Check if filament is melt ed 1 2 A15E0KA 1 Fuse 2 Check if melted CAUTION Do not use a higher rated fuse as this can cause se vere damage to electric components and or fire WARNING If fuse has burnt out source of malfunction should be de termined and corrected before restarting See an authorized SKI DOO dealer for servicing _________________________ 101 ...

Page 104: ...Ground protection Underneath console Ground Protection mmo2007 002 009_a LH SIDE OF ENGINE COMPARTMENT MANUAL AND ELECTRIC START MODELS 1 Ground protection fuse 2 Headlamp beam aiming knob Charging System CAUTION This fuse should always be disconnected before do ing any maintenance under the hood This is to prevent any un expected electrical activation 102 _________________________ ...

Page 105: ...ART MODELS 1 Charging system fuse Liquid Cooled Models Engine 500SS MODEL FUSE DESCRIPTION LOCATION 5 A ECM 20 A Headlamp 20 A Accessories Underneath console Electric start 30 A Charging system Top of battery _________________________ 103 ...

Page 106: ...tors 5 A ECM 5 A Accessories 5 A Relay Start button 10 A Fuel pump Coil 20 A Headlamp 20 A Accessories 20 A Capacitor Fuse box engine compartment Electric start manual start 30 A Charging system Top of battery Electric Fuel Level Gauge GTX Limited Models See an authorized SKI DOO dealer for fuse replacement 104 _________________________ ...

Page 107: ...10_a LH SIDE OF ENGINE COMPARTMENT 1 20 A headlight fuse RED ORANGE wire 2 20 A accessories fuse RED YELLOW wire ECM GTX Sport 500SS Models mmo2007 002 010_b LH SIDE OF ENGINE COMPARTMENT ELECTRIC START NON SDI MODELS 1 ECM fuse _________________________ 105 ...

Page 108: ...e do ing any maintenance under the hood This is to prevent any un expected electrical activation 1 A33E0EA TOP OF BATTERY NON SDI MODELS 1 Charging system fuse 1 mmr2006 084 005_a TOP OF BATTERY SDI MANUAL START MODELS 1 Charging system fuse 106 _________________________ ...

Page 109: ...x push on cover tab and tilt cover mmo2007 002 011_a FUSE BOX SDI MODELS Step 1 Push on tab Step 2 Lift cover 1 Fuse box mmo2007 002 012_a FUSE BOX SDI MODELS 1 Fuse description decal 2 Fuse remover installer 3 Spare fuses _________________________ 107 ...

Page 110: ... Bumper To be used whenever front of snowmobile requires manual lifting WARNING Do not attempt to lift the vehicle by hand alone Use appro priate lifting device or have assistance to share lifting stress in order to avoid risk of strain injuries 108 _________________________ ...

Page 111: ...ont bumper to lift the snowmobile for maintenance purpose 32 Storage Compartment WARNING All storage compartments must be properly latched and they must not contain any heavy or breakable objects 1 1 Capable Seat Equipped Models Pull latch slightly upward then backward to unlock cover _________________________ 109 ...

Page 112: ...1 A33H0LA 1 Latch GTX Models A33H4UA 1 1 Storage compartment 110 _________________________ ...

Page 113: ...on according to the load The capacity of this rack is limited refer to weight recommenda tion decal on vehicle cargo rack Ride at very low speed when loaded Avoid speed over bumps 34 Tool Kit A tool kit containing tools for basic maintenance is supplied with the vehicle Tool bag is located in engine compartment above left hand side toe hold A33B0QA 1 1 Tool kit _________________________ 111 ...

Page 114: ... from its support by turning the upper button 90 clockwise NOTE If upper button cannot be turned unlock upper button using the suitcase locking device Push upper button downward and gently pull on the suitcase to re lease it from its locking support A33A2SA 1 1 Upper button 112 _________________________ ...

Page 115: ...A33A2UA 1 1 Locking device Lift suitcase to release it from its lower support A33A2TA _________________________ 113 ...

Page 116: ...device will prevent the suitcase release button to turn A33A2UA 1 1 Locking device CAUTION Make sure suitcases are properly fixed and secured before using snowmobile 36 2 1 Seat GTX Limited Models 3 Passenger s Seat Set Up The GTX Limited has 3 seats 114 _________________________ ...

Page 117: ...t with the child and hold him if necessary In addition the child is best protected against the wind and cold temperature if seated in the center location WARNING Any passenger must be able to firmly lay his feet on the footrests and keep his hands on the grab handles or seat strap at all times when seated Respecting those physical criteria is important to ensures that the passenger is stable and t...

Page 118: ... remove the 2 1 seat and slide the passen ger s seat from the rearmost position to the position just behind the operator s seat This will create space behind the passenger s seat to place your cargo 2 Passenger s Seat Set Up The GTX Limited can be converted into a snowmobile with 2 seats instead of 3 by removing the middle 2 1 seat and installing the passenger s seat with the backrest immediately ...

Page 119: ...ause injuries to passengers Never ride without the 2 1 seat removed unless the rear most seat is installed forward immediately behind the op erator s seat 2 1 Seat Removal Pull on passenger s seat strap while gently lifting rear of seat A33A2YA 1 1 Strap Slightly pull passenger s seat rearward to release alignment tab from 2 1 seat CAUTION If passenger s seat needs to be removed from vehicle make ...

Page 120: ...A33A2ZA PULL PASSENGER S SEAT REARWARD Slightly pull 2 1 seat rearward to release alignment tab from driver seat Remove 2 1 seat 118 _________________________ ...

Page 121: ...configuration WARNING NEVER use the hole left by removing the 2 1 seat to sit a passenger or put cargo The passenger could hurt his back or suffer other serious injuries due to his seating position Cargo placed in this hole would be unstable could fall and potentially injure someone A passenger sitting on the passenger s seat that is installed in the third position must not use the hole left by th...

Page 122: ...y damages Reinstall passenger s seat on vehicle immediately behind the opera tor s seat When passenger s seat rests in its position firmly push seat down to latch NOTE A distinctive snap will be felt Double check that the seat is secure by giving it a tug to confirm proper latching 120 _________________________ ...

Page 123: ...r s seat s that are installed are locked securely in place before using the snowmobile 37 Spark Plug Holder To keep spare spark plugs dry and prevent shocks that might affect the adjustment or break them a holder is provided in engine com partment _________________________ 121 ...

Page 124: ...N COOLED MODELS SPARK PLUG HOLDER ON LEFT HAND SIDE PANEL 1 Spare spark holder A33C02A 1 LIQUID COOLED MODELS SPARK PLUG HOLDER ON LEFT HAND SIDE PANEL 1 Spare spark plugs installed in holder 122 _________________________ ...

Page 125: ...fore installation CAUTION Do not attempt to adjust gap on spark plug BR8ECS BR9ECS and BR10ECS 38 Spare Drive Belt Holder A spare drive belt can be stored in holder NOTE Spare drive belt is not supplied with the snowmobile mmo2006 003 020 LIQUID COOLED SPARE DRIVE BELT INSTALLED IN HOLDER _________________________ 123 ...

Page 126: ...uards WARNING Never operate engine without belt guard securely installed or with hood or access side panels open or removed Your snowmobile is provided with a number of shields and guards Leave these in place on your vehicle as they are designed to keep clothing and hands out of moving parts and away from hot compo nents Never attempt to make adjustments to any moving part while the engine is runn...

Page 127: ...den stud symbol see illustration Before proceeding with the installation of studs on tracks for which it is allowed you must first acquaint yourself with the safety instruc tions related to the studding of tracks found in the section entitled TRACTION ENHANCING PRODUCTS in the SAFETY INFORMATION section at the beginning of this guide This section also provides oth er important information that you...

Page 128: ...ces CAUTION Running those tracks at high speed in a trail on hard packed surfaces or ice put more stress on the lugs which tend to heat up as a result To avoid potential degradation or damage to the track reduce your speed then minimize the distance you ride on those surfaces For general instructions on maintenance of tracks refer to the sec tions TRACK CONDITION and TRACK TENSION AND ALIGNMENT in...

Page 129: ...to critical parts in the fuel sys tem and engine components Do not mistake oil reservoir cap for fuel tank cap Oil reservoir cap is identified OIL WARNING Always stop the engine before refueling Fuel is flammable and explosive under certain conditions Always work in a well ventilated area Do not smoke or allow open flames or sparks in the vicinity Open cap slowly If a differential pressure con dit...

Page 130: ... oil that flows at 40 C 40 F Do not mismatch oil reservoir cap with fuel tank cap Oil reservoir cap is identified OIL Oil is contained in the injection oil reservoir Use only two stroke engine injection oil sold by authorized SKI DOO dealers 2 STROKE INJECTION OIL XP S synthetic oil 2 3 XP S synthetic blend 2 3 XP S mineral injection oil 4 ENGINES 550F X X X 500SS X X X 600 HO SDI X 1 X 1 Prefered...

Page 131: ...d synthetic blend injection oil meets the latest ASTM and JASO standards by ensuring high biodegradability and low exhaust smoke CAUTION Never use four stroke petroleum or synthetic motor oil and never mix these with outboard motor oil Do not use NMMA TC W TC W2 or TC W3 outboard two stroke engine oils or ashless two stroke engine oils Avoid mixing different brands of API TC oil as resulting chemi...

Page 132: ...n 500 mL 18 imp oz of recommended injection oil should be added to fuel for the first full filling of fuel tank Have spark plugs cleaned after engine break in Belt All Models A new drive belt requires a break in period of 50 km 30 mi Avoid strong acceleration deceleration pulling a load or high speed cruis ing 10 Hour Inspection NOTE The 10 hour inspection is at the expense of the snowmobile owner...

Page 133: ...echanical stand to properly support vehicle during any track verification Slowly accelerate engine in order to rotate track at very low speed when it is not on ground Activate the brake control lever and make sure the brake fully applies before the brake control lever touches the handlebar grip It must fully return when released Check the parking device Apply parking brake and check if it operates...

Page 134: ...y must not contain any heavy or breakable objects Hood must be also properly latched WARNING All adjustable features should be positioned at optimal setting Securely tighten all adjustment locks Make certain your snowmobile is pointed away from people or objects before you start it No one is to be standing in front of or in back of the snowmobile Be warmly dressed with clothing designed for snowmo...

Page 135: ...d oil Check for proper level and leaks Air filter Check that there is no snow or ice Adjustable features Check for optimal adjustment and securely tightened adjustment locks Storage compartment Check for proper latching and no heavy or breakable objects Bag suitcase s Make sure they are properly fixed and secured Passenger s seat s Make sure the passenger s seat s that are installed are locked sec...

Page 136: ... handle slowly until a resistance is felt then hold handle firmly and pull vigorously to start engine WARNING Do not apply throttle while starting Electric Starting if so equipped Depressing the START RER button will engage the electric starter and start the engine Release button immediately when engine has started WARNING Do not apply throttle while starting CAUTION Do not use electric starter fo...

Page 137: ...hoke Application Initial Cold Starting When Temperature is Below 10 C 15 F NOTE Do not operate the throttle lever with the choke lever on Set the choke lever to position 3 NOTE After the engine is started let engine warm up at fast idle until engine speed drops Then close off choke to ensure proper air fuel mixture 1 2 3 A06H1KA 1 OFF 2 Position 2 3 Position 3 Initial Cold Starting When Temperatur...

Page 138: ...st period should be observed between the cranking cycles to let electric starter cool down Using electric starter when engine has started could damage electric starter mechanism Fan Cooled Models Turn key clockwise until starter engages Release key immediately when engine has started NOTE If for any reason the engine cannot be cranked electrically leave ignition key to ON position and start engine...

Page 139: ...s may be frozen on the ground Grab both skis one at a time by their loops and lift their front end slightly off the ground After restarting engine the vehicle can be driven at low speed for the first 2 or 3 minutes of riding After that it may be driven up to the legal speed limit as per normal safety practices Shutting Off the Engine Release throttle lever and wait until engine has returned to idl...

Page 140: ...Always cover your snowmobile when leaving it overnight or during extended periods of inactivity This will protect it from freezing as well as retain its appearance 138 _________________________ ...

Page 141: ...00 ft OR above 2100 m 6900 ft ALL except SUMMIT Sea level Above 600 m 2000 ft LIQUID COOLED SUMMIT Within 600 2400 m 2000 8000 ft Below 600 m 2000 ft OR above 2400 m 8000 ft Riding in Cold Weather Carburetor Equipped Models All vehicles have been calibrated for 20 C 4 F They can be oper ated at warmer winter temperatures without problems CAUTION For colder temperatures than 20 C 4 F carbure tor s ...

Page 142: ...ng rope around your hand Hold rope by the handle only Do not start the snowmobile by the drive pulley unless it is a true emergency situation Have the snowmobile repaired as soon as possible mmo2008 005 008_a Attach one end of emergency rope to rewind handle NOTE The spark plug socket can be used as an emergency handle 140 _________________________ ...

Page 143: ...mmo2008 005 007 TYPICAL Attach the other end of emergency rope to the starter clip supplied in the tool kit mmo2008 005 010 BOMBARDIER LITE DRIVE PULLEY TYPE _________________________ 141 ...

Page 144: ...mmo2008 005 009 TRA DRIVE PULLEY TYPE Hook up clip on drive pulley mmo2008 005 011_a BOMBARDIER LITE DRIVE PULLEY TYPE 1 Clip installed using pre drilled hole 142 _________________________ ...

Page 145: ...RIVE PULLEY TYPE 1 Clip installation location Wind the rope tightly around drive pulley When pulled pulley must rotate counterclockwise mmo2008 005 013_a TYPICAL BOMBARDIER LITE DRIVE PULLEY TYPE _________________________ 143 ...

Page 146: ... use a rigid towbar to tow an accessory Any towed accesso ry should have reflectors on both sides and at the rear Check local laws for brake lights requirements WARNING Never tow an accessory with a rope Always use a rigid tow bar Using a rope would result in a collision between the ob ject and the snowmobile and possibly in a tip over in case of a rapid deceleration or on a downward slope Towing ...

Page 147: ...a disabled snowmobile Proceed slowly with extra caution Transporting the Vehicle Make sure that oil reservoir and fuel tank caps are properly installed Tilt bed trailers can easily be equipped with a winch mechanism to afford maximum safety in loading Simple as it may seem never drive your snowmobile onto a tilt bed trailer or any other kind of trailer or vehicle Many serious accidents have result...

Page 148: ...se special keys in tool kit REAR SUSPENSION TYPE MODELS SC 4 SC 136 SC 144 MX Z X GSX X GTX X Summit 550F X Summit 600 HO SDI X 1 A35F01A 5 2 3 4 TYPICAL SC 4 MX Z X PACKAGE 1 Rear springs adjustable cams for comfort and ride height 2 Center spring for steering behavior not adjustable on all models 3 Stopper strap for snowmobile weight transfer 4 Coupling blocks Handling 5 Rear shock motion ratio ...

Page 149: ...for handling Following are guidelines to fine tune suspension The best way to set up the suspension is to start from factory set tings then customize each adjustment one at a time Adjustments 2 through 6 are interrelated It may be necessary to readjust center spring after adjusting front springs for instance Test run the snow mobile under the same conditions trail speed snow driver riding position...

Page 150: ...suspension check track ten sion and adjust as necessary Slight suspension bottoming occurring under the worst riding condi tions indicates a good choice of spring preload NOTE Some models may come from factory equipped with Take Apart T A shocks These can be rebuilt or recalibrated See an authorized SKI DOO dealer Rear Springs Comfort IMPORTANT Make sure that all objects to be transported are in p...

Page 151: ...s Adjustment C CAUSE SOLUTION 50 to 75 mm 2 to 3 in No adjustment required More than 75 mm 3 in Adjusted too soft Increase preload see preload adjustment Less than 50 mm 2 in Adjusted too hard Decrease preload see preload adjustment Preload Adjustment NOTE Left and right adjustment cams may be at different settings CAM POSITIONS SPRING PRELOAD 1 Minimum 2 Minimum Intermediate 3 Intermediate Maximu...

Page 152: ...pring preload CAUTION To decrease preload always turn the left side adjust ment cam in a counterclockwise direction the right side cam in a clockwise direction A30F04B RH LH 1 1 TYPICAL 1 Decrease spring preload Center Spring Steering Behavior Ride at moderate speed on a trail If handlebar is felt too easy or too hard to turn adjust center spring accordingly 150 _________________________ ...

Page 153: ...rear deflector panel make sure lifting device is stable and secure CENTER SPRING ADJUSTMENT STEERING BEHAVIOR ADJUSTMENT VEHICLE SPEED HANDLEBAR STEERING ATTITUDE PROBLEM SOLUTION Easy to turn Neutral No adjustment required Harder to turn Oversteering Adjusted too soft Increase preload Moderate Very easy to turn Understeering Adjusted too hard Decrease preload _________________________ 151 ...

Page 154: ...eering behavior Adjust stopper strap length accordingly WARNING Before proceeding with any suspension adjustment remem ber park in a safe place remove tether cord cap lift rear of vehicle off the ground with suitable lifting device make sure lifting device is stable and secure CAUTION Whenever stopper strap length is changed track ten sion must be readjusted 152 _________________________ ...

Page 155: ... long Reduce strap length Heavy Not enough weight transfer Heavy pressure Strap too short Increase strap length Strap Adjustment A03F0QB 1 TYPICAL 1 Increase or decrease strap length by bolting to a different hole Coupling Blocks Handling SC 4 Suspension Only Ride at moderate speed and check for desired handling If handling requires adjustment turn both left and right blocks by 90 to the desired p...

Page 156: ...able and suspension may be come warped Use tool provided in tool bag to adjust coupling blocks A33F4IA 4 3 2 1 COUPLING BLOCK RIGHT SIDE VIEW R RIGHT EMBOSSED ON BLOCK 1 Position 1 minimum 2 Position 2 minimum intermediate 3 Position 3 intermediate maximum 4 Position 4 maximum Rear Shock Motion Ratio Damping Strength MX Z 550X Europe Only Rear shock on the above mentioned models feature 2 adjustme...

Page 157: ...difies the damping force for high suspen sion velocities Use a 17 mm wrench to adjust it Turning it clock wise increases shock damping action stiffer for these high com pression speeds A33F4HA 1 2 1 Low speed compression adjuster flat screwdriver 2 High speed compression adjuster 17 mm wrench Front Springs Handling Ride at moderate speed and check for proper handling Adjust front springs according...

Page 158: ...Too easy to turn Adjusted too soft Increase spring preload Bad Hard to turn Adjusted too hard Decrease spring preload Preload Adjustment Screw Type Preload Adjuster 2 A32F1CA 1 1 Increase or decrease spring preload 2 Position number CAUTION Make sure that both front springs are still pre loaded when front of vehicle is off the ground 156 _________________________ ...

Page 159: ...aded when front of vehicle is off the ground Front Suspension Shock Damping Strength Compression Rebound Adjustment MX Z 550X Only Front shock on the above mentioned models feature a compression rebound adjustment Turn the damping adjuster accordingly Turning it clockwise increas es shock damping action stiffer _________________________ 157 ...

Page 160: ...educe rear suspension front arm pressure Reduce center spring preload Increase rear spring preload Increase front suspension spring preload Steering feels too heavy Reduce ski ground pressure Reduce front suspension spring preload Increase center spring preload Rear of snowmobile seems too stiff Reduce rear spring preload Rear of snowmobile seems too soft Increase rear spring preload Rear suspensi...

Page 161: ...necessary to vary stopper strap length and or riding position to change the an gle at which the track rides on the snow Operator s familiarity with the various adjustments as well as snow conditions will dictate the most efficient combination _________________________ 159 ...

Page 162: ... engine con tinues to flood see an authorized SKI DOO dealer 4 No fuel to the engine spark plug dry when removed Check fuel tank level turn fuel valve on if applicable check fuel filter replace if clogged check condition of fuel and im pulse lines and their connections A failure of the fuel pump or carburetor has occurred Contact an authorized SKI DOO dealer 5 Spark plug ignition no spark Remove s...

Page 163: ...t vehicle performance Replace drive belt 7 Drive and driven pulleys require servicing Contact an authorized SKI DOO dealer 8 Engine is overheating On liquid cooled engines check coolant level pressure cap thermostat and for air locks in cooling system On fan cooled engines check fan belt and its tension clean cooling fins of engine if overheating persists contact an au thorized SKI DOO dealer 9 En...

Page 164: ...med 3 Fouled defective worn spark plugs Clean verify spark plug gap and identification number Re place as required 4 Too much oil supplied to engine Improper oil pump adjustment refer to an authorized SKI DOO dealer On premixed models only improper fuel oil mixture Drain fuel tank and refill with appropriate mixture ratio 5 Water in fuel Drain fuel system and refill with fresh fuel SNOWMOBILE CANN...

Page 165: ...isted below refer to an authorized SKI DOO dealer 1 SHORT 1 LONG BEEP AND DESS RER PILOT LAMP ALSO BLINKS 1 Engine temperature sensor fault code Check charging system and or temperature sensor see an authorized SKI DOO dealer SDI Models 2 SHORT BEEPS PER MINUTE 1 Low battery voltage Check battery and charging system 2 SHORT BEEPS PER MINUTE AND DESS RER PILOT LAMP BLINKS 1 High battery voltage Che...

Page 166: ...550F ENGINE SYSTEM Engine type Rotax 550 axial fan cooled w cylinder reed porting Cylinders 2 Displacement cc in3 553 4 33 8 Bore mm in 76 3 Stroke mm in 61 2 4 Maximum horsepower RPM 7000 RPM Carburetion 2 x VM 34 Exhaust system Single tuned pipe baffle muffler DRIVE SYSTEM Drive pulley type Bombardier Lite Driven pulley type LPV 27 Drive belt part number 415 060 600 2 GTX 3000 RPM Engagement Oth...

Page 167: ...4 5 mm 1 75 in Track profile height MX Z GSX 22 2 mm 0 88 in Deflection 30 35 mm 1 3 16 1 3 8 in Track adjustment Force 1 7 3 kg 16 lb Track alignment Equal distance between edges of track guides and slider shoes SUSPENSION Summit R A S Front suspension Others R A S with sway bar MX Z 550 X HPG clicker T A Front shock Others Motion control Front suspension max travel 229 mm 9 in GTX Summit SC 136 ...

Page 168: ...55 Watts H 4 Taillight bulb 8 27 Type NGK BR9ES Spark plug Gap 0 45 0 05 mm 018 002 in Fuse Refer to FUSE section DIMENSIONS GTX 3075 mm 121 1 in Summit 3055 mm 120 3 in Vehicle overall length MX Z GSX 2885 mm 113 6 in Summit 1163 to 1204 mm 45 8 to 47 4 in Vehicle overall width Others 1217 mm 47 9 in GSX 1160 mm 45 7 in GTX 1230 mm 48 4 in MX Z 550 X 1022 mm 40 2 in Summit 1122 mm 44 2 in Vehicle...

Page 169: ... 87 RON MON 2 Minimum octane Outside North America 92 RON Recommended oil engine Refer to RECOMMENDED OIL section Brake system fluid SRF DOT 4 or GTLMA DOT 4 Oil type chaincase XP S synthetic chaincase oil CAPACITIES Fuel tank L U S gal 40 10 6 Oil tank L U S quarts 3 5 3 7 1 Measure gap between slider shoe and bottom inside track when exerting a downward pull to the track 2 Drive belt height must...

Page 170: ... DRIVE SYSTEM Drive pulley type TRA III Driven pulley type LPV VSA Engagement 3400 RPM Drive belt part number 417 300 197 3 Small sprocket number of teeth 21 Large sprocket number of teeth 43 Drive sprocket number of teeth 10 Brake system Hydraulic RT type brake lever Track nominal width 381 mm 15 in Track nominal length 3456 mm 136 in Track profile height 22 3 mm 0 88 in Deflection 30 35 mm 1 3 1...

Page 171: ... max travel 406 4 mm 16 in ELECTRICAL Lightning system output 360 Watts 6000 RPM Headlamp bulb HI LOW beam 2 x 60 55 Watts H 4 Taillight bulb 8 27 Type NGK BR10ECS 2 Spark plug Gap 0 75 0 05 mm 030 002 in Fuse Refer to FUSE section DIMENSIONS Vehicle overall length 3075 mm 121 1 in Vehicle overall width 1217 mm 47 9 in Vehicle overall height 1230 mm 48 4 in Official dry weight 249 kg 549 lb Ski st...

Page 172: ...lant 50 distilled water Use coolant specifically designed for aluminum engines Coolant Premix P N 219 700 362 12 x 1 L CAPACITIES Fuel tank L U S gal 40 10 6 Oil tank L U S quarts 3 5 3 7 1 Measure gap between slider shoe and bottom inside track when exerting a downward pull to the track 2 CAUTION Do not attempt to adjust gap on spark plug BR10ECS 3 Drive belt height must be adjusted every time a ...

Page 173: ...stem Single tuned pipe baffle muffler DRIVE SYSTEM Drive pulley type TRA III Driven pulley type HPV VSA GTX 3800 RPM Engagement Summit 3900 RPM Drive belt part number 417 300 197 3 GTX 21 Small sprocket number of teeth Summit 19 GTX 43 Large sprocket number of teeth Summit ADR 45 GTX 10 Drive sprocket number of teeth Summit 9 Brake system Hydraulic RT type brake lever GTX 381 mm 15 in Track nomina...

Page 174: ...n Track tension Force 1 7 3 kg 16 lb Track alignment Equal distance between edges of track guides and slider shoes SUSPENSION Front suspension R A S with sway bar Front shock HPG Front suspension max travel 229 mm 9 in GTX SC 4 Rear suspension Summit SC 144 Front arm shock HPG GTX HPG VR Rear arm shock Summit HPG GTX 406 4 mm 16 in Rear suspension max travel Summit 330 mm 13 in 172 _______________...

Page 175: ...in Vehicle overall length Summit 3115 mm 122 6 in GTX 1217 mm 47 9 in Vehicle overall width Summit 1163 to 1204 mm 45 8 to 47 4 in GTX 1230 mm 48 4 in Vehicle overall height Summit 1122 mm 44 2 in GTX LTD 260 kg 574 lb GTX Sport 254 kg 559 lb Official dry weight Summit 217 kg 479 lb GTX 1195 mm 47 in Ski stance Summit 1138 to 1179 mm 44 8 to 46 4 in Ski overall length 1066 mm 42 in GTX 145 mm 5 7 ...

Page 176: ...water Use coolant specifically designed for aluminum engines Coolant Premix P N 219 700 362 12 x 1 L CAPACITIES Fuel tank L U S gal 40 10 6 GTX 3 5 L 3 7 U S quarts Oil tank Summit 3 7 L 3 9 U S quarts 1 Measure gap between slider shoe and bottom inside track when exerting a downward pull to the track 2 CAUTION Do not attempt to adjust gap on spark plug BR8ECS or BR9ECS 3 Drive belt height must be...

Page 177: ...MAINTENANCE INFORMATION _________________________ 175 ...

Page 178: ...rforming any maintenance or adjustment unless otherwise specified Vehicle must be parked in a safe place away from the trail WARNING Observe WARNINGS and CAUTIONS mentioned throughout this guide which are relevent to the item being checked When component conditions seem less than satisfactory replace with genuine BRP parts or approved equivalents Some items may not apply to your particular model R...

Page 179: ...D SKI DOO DEALER PRESEASON PART TASK LEGEND ENGINE Rewind starter and rope L C I Engine motor mounts I I I Exhaust system I I I Exhaust manifold screws I I Engine lubrication T Cooling system I I I Coolant I R Crankshaft PTO seal I RAVE valves 3 C RAVE valves solenoid SDI I Injection oil filter R Oil injection pump A A A 3 Emission related FUEL SYSTEM Add fuel stabilizer T Fuel filter R Fuel lines...

Page 180: ...hrottle cable I I I Air filter C C Fuel injection system visual inspection I T Throttle body SDI C DRIVE SYSTEM Drive belt condition I I I Drive belt height adjustment EVERY BELT REPLACEMENT Drive and driven pulleys I I C I C Tightening torque of drive pulley screw I I Driven pulley preload I I I Brake fluid I I R I Brake hose pads and disk I I I Drive chain tension A A A Countershaft lubrication ...

Page 181: ...ck condition BEFORE EACH RIDE Track tension and alignment A AS REQUIRED 2 Lubricate whenever the vehicle is used in wet conditions wet snow rain puddles STEERING FRONT SUSPENSION Steering and front suspension mechanism 2 I L I L I L Wear and condition of skis and runners I I I 2 Lubricate whenever the vehicle is used in wet conditions wet snow rain puddles SUSPENSION Suspension adjustments A AS RE...

Page 182: ... if so equipped I I I I Wiring harnesses cables and lines 3 I I I Operation of lighting system hi lo beam brake light etc test operation of engine cut out switch and tether cut out switch I I I 1 Before installing new spark plugs at pre season preparation it is suggested to burn excess storage oil by starting the engine with the old spark plugs Only perform this operation in a well ventilated area...

Page 183: ...OVAL OF FILTER FROM ITS GRILL Check that the air silencer is clean and dry and properly reinstall the filter CAUTION Snowmobile engines have been calibrated with the filters installed Operating the snowmobile without them may cause engine damage _________________________ 181 ...

Page 184: ... line engine cold of coolant tank NOTE When checking level at low temperature it may be slightly lower then the mark If additional coolant is necessary or if entire system has to be refilled refer to an authorized SKI DOO dealer A33C03A 2 1 TYPICAL 1 Coolant tank 2 COLD LEVEL line 182 _________________________ ...

Page 185: ... laws CAUTION If any exhaust system component is removed modi fied or damaged severe engine damage may result Oil Injection System Always maintain a sufficient amount of recommended injection oil in the injection oil reservoir CAUTION Never allow oil reservoir to be almost empty Do not mismatch oil reservoir cap with fuel tank cap Install cap that is identified OIL WARNING Check level and refill e...

Page 186: ...engines snowmobile manufactur ers of snowmobile engines needs to determine the exhaust emis sion levels for each engine horsepower family and certify these en gines with the United States of America Environmental Protection Agency EPA An emissions control information label showing emis sion levels and engine specifications must be placed on each vehicle at the time of manufacture Dealer s Responsi...

Page 187: ...KI DOO snowmobiles manufactured by BRP are certified to the EPA as conforming to the requirements of the regulations for the control of air pollution from new snowmobile engines This certification is contingent on certain adjustments being set to fac tory standards For this reason the factory procedure for servicing the product must be strictly followed and whenever practicable re turned to the or...

Page 188: ...made slightly oversize to maintain ten sion on its pins and retainers preventing undue noise and vibration It is important that this tension be maintained when reinstalling Remove tether cord cap Open engine compartment Open retainer to release pin then pull belt guard out of vehicle mmo2006 005 011_a TYPICAL 1 Pin retainer When reinstalling belt guard position its cutaway toward front of snowmobi...

Page 189: ...Slots Brake Fluid Level CAUTION Vehicle must be on a level surface before checking any fluid levels Check brake fluid DOT 4 in reservoir for proper level Add fluid DOT 4 as required CAUTION Use only DOT 4 brake fluid from a sealed container Never use any other types of fluid _________________________ 187 ...

Page 190: ...ut an effective brake system Periodically verify the condition wear of the brake pads Brake Adjustment No adjustment is provided for hydraulic brake See an authorized SKI DOO dealer if any problems Chaincase Oil Level CAUTION Vehicle must be on a level surface before checking any fluid levels With snowmobile on a level surface check the oil level by removing dipstick Oil level must be between lowe...

Page 191: ...ealer Remove metal particles from magnet Refill up to upper mark using recommended oil refer to SPECIFICA TIONS CAUTION Do not use other unrecommended types of oil when servicing Do not mix synthetic oil with other types of oil A32D02A 3 1 2 4 TYPICAL 1 Dipstick 2 Oil level 3 Level between marks 4 Magnet _________________________ 189 ...

Page 192: ...t screw Drive Belt Condition Inspect belt for cracks fraying or abnormal wear uneven wear wear on one side missing cogs cracked fabric If abnormal wear is not ed probable cause could be pulley misalignment excessive RPM with frozen track fast starts without warm up period burred or rusty sheave oil on belt or distorted spare belt Contact an authorized SKI DOO dealer 190 _________________________ ...

Page 193: ...drive belt is easier when driven pulley is held with brake so that it can not rotate Apply parking brake for this purpose Remove tether cord cap Open LH side panel and remove belt guard Open the driven pulley with the drive belt installer remover provided in tool kit A03D2PA DRIVE BELT INSTALLER REMOVER Screw drive belt installer remover in the free threaded hole and tight en to open the pulley Re...

Page 194: ...Tighten to open pulley Slip the belt over the top edge of the sliding half of driven pulley as shown in previous photo Slip belt under drive pulley then remove it from vehicle mmo2006 005 015 TYPICAL 192 _________________________ ...

Page 195: ...ont of vehicle CAUTION Do not force or use tools to pry the belt into place as this could cut or break the cords in the belt To install the drive belt first place belt between drive pulley sheaves Then between driven pulley sheaves finishing with bottom Remove drive belt installer remover Reinstall belt guard Close LH side panel Drive Belt Height Adjustment To obtain maximum vehicle performance an...

Page 196: ...L 1 Flush Fan Cooled Models Adjust drive belt height using Allen screws as shown To lower belt in driven pulley turn Allen screws clockwise To raise belt in driven pulley turn Allen screws counterclockwise NOTE Turn Allen screws 1 4 turn at a time then rotate driven pul ley to allow drive belt to settle in pulley Check height repeat as required 194 _________________________ ...

Page 197: ... 1 TYPICAL 1 Allen screws with jam nuts Allen screws must be restrained while tightening jam nut to prevent throwing adjustment out Use drive belt tension adjuster P N 529 008 700 _________________________ 195 ...

Page 198: ...sen screws and turn adjustment ring as follows To lower belt in driven pulley turn adjustment ring counterclock wise and tighten the screws To raise belt in driven pulley turn ring clockwise and tighten the adjustment screws 196 _________________________ ...

Page 199: ...nt ring up to one notch tighten the screws then ro tate driven pulley to allow drive belt to settle in pulley Check height if required the adjustment ring can be turned up to 1 4 or 1 2 the notch Check height repeat as required _________________________ 197 ...

Page 200: ... at a predefined RPM Refer to SPECIFICATIONS section in this guide Factors such as ambient temperature altitude or surface condition may vary this critical engine RPM thus affecting snowmo bile efficiency This adjustable drive pulley allows setting maximum engine RPM in the vehicle to maintain maximum power Calibration screws should be adjusted so that actual maximum en gine RPM in vehicle matches...

Page 201: ... 6 On TRA drive pulley note that in position 1 the number is substituted by a dot due to its loca tion on casting A16D0GA 1 TRA DRIVE PULLEY 1 Position 1 not numbered Each position modifies maximum engine RPM by about 200 RPM _________________________ 199 ...

Page 202: ...sen locking nut enough to pull calibration screw partially out and adjust to desired position Do not completely remove the locking nut Torque locking nuts to 10 N m 89 lbf in CAUTION Do not completely remove calibration screw other wise internal washers will fall off Always adjust all 3 calibration screws and make sure they are all set to the same position A16D0HA 1 TYPICAL 1 Loosen just enough to...

Page 203: ...y maintenance or adjustment unless otherwise specified Vehicle must be parked in a safe place away from the trail Remove tether cord cap Lift the rear of the snowmobile and support it with a wide base snow mobile mechanical stand with a rear deflector panel With the engine off rotate the track by hand and inspect condition If worn or cut or if track fibers are exposed or if missing or defective in...

Page 204: ...NFORMATION section at the beginning of this Operator s Guide Track Tension and Alignment NOTE Track tension and alignment are interrelated Do not adjust one without the other WARNING To prevent serious injury to individuals near the snowmobile NEVER stand behind or near a moving track always use a wide base snowmobile stand with a rear de flector panel when the track is raised off the ground only ...

Page 205: ...ould be as given in SPECIFI CATIONS at the end of this guide If the track tension is too loose track will have a tendency to thump NOTE A belt tension tester P N 414 348 200 may be used to mea sure deflection as well as force applied A00C07C BELT TENSION TESTER 3 A32F39A 2 1 TYPICAL 1 Top tool O ring positioned at 7 3 kg 16 lb 2 Push on top portion of tool until it contacts the top O ring 3 Measur...

Page 206: ...er wheel retaining screws Loosen the lock nuts on so equipped models then turn adjust ment screws to adjust If correct tension is unattainable contact an authorized SKI DOO dealer 1 2 3 A05F0EA TYPICAL 1 Adjustment screw 2 Loosen lock nut on so equipped models 3 Loosen screw Retighten retaining screws and lock nuts on so equipped mod els Check track alignment as described below 204 _______________...

Page 207: ...rack at high speed Centrifugal force could cause debris damaged or loose studs pieces of torn track or an entire severed track to be violent ly thrown backwards out of the tunnel with tremendous force possibly resulting in the loss of a leg or other serious injury Start the engine and accelerate slightly so that track barely turns This must be done in a short period of time 15 to 20 seconds Check ...

Page 208: ...s the farthest from the track insert guides A01F0BA 1 2 3 1 1 Guides 2 Slider shoes 3 Tighten on this side Tighten lock nuts some models only and retaining screws WARNING If lock nuts are not tightened properly the adjusting screws could loosen causing the track to become extremely loose and under some operating conditions allow the idler wheels to climb over the track lugs forcing the track again...

Page 209: ... Retighten so equipped models 2 Retighten to 48 N m 35 lbf ft Restart engine and rotate track slowly to recheck alignment Reposition snowmobile on ground Install rear wheel caps if so equipped _________________________ 207 ...

Page 210: ... battery while installed Battery elec trolyte contains sulfuric acid which is corrosive and poisonous In case of contact with skin flush with water and call a physi cian immediately WARNING Should the battery casing be damaged wear a suitable pair of non absorbent gloves when removing the battery by hand CAUTION Should any electrolyte spillage occur immediately wash off with a solution of baking s...

Page 211: ...bricant and coolant for the slider shoes Extensive riding on ice or sanded snow will cre ate excessive heat build up and cause premature slider shoe wear Suspension Stopper Strap Condition Inspect stopper strap for wear and cracks bolt and nut for tightness If loose inspect holes for deformation Replace as required Torque nut to 11 N m 97 lbf in _________________________ 209 ...

Page 212: ...ts ski bolts ski legs etc If necessary contact an authorized SKI DOO dealer Wear and Condition of Skis and Runners Check the condition of the skis ski runners and ski runner carbides if so equipped If worn contact an authorized SKI DOO dealer WARNING Excessively worn skis and or ski runners will adversely affect snowmobile control 210 _________________________ ...

Page 213: ...tc Clean sheaves of both pulleys using Pulley flange cleaner P N 413 711 809 Inspect the hood and repair any damage Touch up all metal spots where paint has been scratched off Spray all metal parts including shock chromed rods with XP S Lube P N 293 600 016 Wax painted portion of the vehicle for better protection NOTE Apply wax on glossy finish only Protect the vehicle with a cover to prevent dust...

Page 214: ...th bare fingers it shortens its operating life If glass is touched clean it with isopropyl alcohol which will not leave a film on the bulb Unplug burnt bulb connector Remove the rubber boot 2 A33E0CA 1 1 Bulb connector 2 Rubber boot Turn bulb locking ring counterclockwise to remove it Detach the bulb and replace Properly reinstall parts 212 _________________________ ...

Page 215: ... Taillight If taillight bulb is burnt expose the bulb by removing the red plastic lens To remove unscrew the 2 lens screws Headlamp Beam Aiming Open left side panel Turn knob to adjust beam height _________________________ 213 ...

Page 216: ...1 A33E08A TYPICAL 1 Knob 214 _________________________ ...

Page 217: ...terioration The antifreeze replacement and a density test should be performed by an authorized SKI DOO dealer CAUTION Improper antifreeze mixture might allow freezing of the liquid in the cooling system if vehicle is stored in area where freezing point is reached This would seriously damage the en gine Failure to replace the antifreeze for storage may allow its degradation that could result in poo...

Page 218: ...216 _________________________ ...

Page 219: ...WARRANTY _________________________ 217 ...

Page 220: ...ctivity at any point even by a previous owner will render this warranty null and void 2 EXCLUSIONS ARE NOT WARRANTED The following are not warranted under any circumstances Normal wear and tear Routine maintenance items tune ups adjustments Damage caused by failure to provide proper maintenance and or storage as described in the Operator s Guide Damage resulting from removal of parts improper repa...

Page 221: ... NOT APPLY TO YOU THIS WARRANTY GIVES YOU SPECIFIC RIGHTS AND YOU MAY ALSO HAVE OTHER LEGAL RIGHTS WHICH MAY VARY FROM STATE TO STATE OR PROVINCE TO PROVINCE Neither the distributor any BRP dealer nor any other person has been authorized to make any affirmation representation or warranty re garding the product other than those contained in this limited war ranty and if made shall not be enforceabl...

Page 222: ...lar coverage period The EPA certified snowmobiles are those equipped with the follow ing engines EMISSION RELATED COMPONENTS 550F 500SS 600 HO SDI Carburetor X X Carburetor air intake adapter X X X Reed valve X X X Rave hose system X Throttle Position Sensor TPS X Air Temperature Sensor ATS X Air Pressure Sensor APS X Knock sensor X Fuel pressure regulator X Fuel injectors X Engine Management Syst...

Page 223: ...commercial use owner if the preceding conditions have not been met Such limitations are necessary in order to allow BRP to pre serve both the safety of its products and also that of its consumers and the general public 6 WHAT TO DO TO OBTAIN WARRANTY COVERAGE The customer must notify a servicing BRP dealer within two 2 days of the appearance of a defect and provide it with reasonable access to the...

Page 224: ...transferred and be valid for the remaining coverage period provided that BRP is notified of such transfer of ownership in the following way a The former owner contacts BRP at the phone number provided below or an authorized BRP dealer and gives the coordinates of the new owner or b BRP or an authorized BRP dealer receives a proof that the for mer owner agreed to the transfer of ownership in additi...

Page 225: ...mit your com plaint in writing or call the appropriate number below In Canada BOMBARDIER RECREATIONAL PRODUCTS INC Consumer Services Group 75 J A Bombardier Street Sherbrooke Québec J1L 1W3 Tel 819 566 3366 In USA BRP US INC Consumer Services Group 7575 Bombardier Court Wausau WI 54401 Tel 715 848 4957 In the USA products are distributed and serviced by BRP US Inc 2007 Bombardier Recreational Prod...

Page 226: ...g or any other competitive activity at any point even by a previous owner will render this warranty null and void 2 EXCLUSIONS ARE NOT WARRANTED The following are not warranted under any circumstances Normal wear and tear Routine maintenance items tune ups adjustments Damage caused by failure to provide proper maintenance and or storage as described in the Operator s Guide Damage resulting from re...

Page 227: ...EGAL RIGHTS WHICH MAY VARY FROM STATE TO STATE OR PROVINCE TO PROVINCE Neither the distributor any BRP distributor dealer nor any other per son has been authorized to make any affirmation representation or warranty regarding the product other than those contained in this limited warranty and if made shall not be enforceable against BRP BRP reserves the right to modify this warranty at any time bei...

Page 228: ...order to maintain warranty coverage BRP reserves the right to make warranty coverage contingent upon proof of proper maintenance BRP will not honour this limited warranty to any private use owner or commercial use owner if the preceding conditions have not been met Such limitations are necessary in order to allow BRP to pre serve both the safety of its products and also that of its consumers and t...

Page 229: ...ferred and be valid for the remaining coverage period provided BRP or an authorized BRP distributor dealer receives a proof that the former owner agreed to the transfer of ownership in addition to the co ordinates of the new owner 9 CONSUMER ASSISTANCE a In the event of a controversy or a dispute in connection with this limited warranty BRP suggests that you try to resolve the issue at the dealers...

Page 230: ...BRP FINLAND OY Service Department Ahjotie 30 FIN 96320 Rovaniemi Finland Tel 358 16 3208 111 For all other countries please contact our North American office BOMBARDIER RECREATIONAL PRODUCTS INC Consumer Services Group 75 J A Bombardier Street Sherbrooke Québec J1L 1W3 Tel 819 566 3366 2007 Bombardier Recreational Products Inc All rights reserved Registered trademark of Bombardier Recreational Pro...

Page 231: ... competitive activity at any point even by a previous owner will render this warranty null and void 2 EXCLUSIONS ARE NOT WARRANTED The following are not warranted under any circumstances Normal wear and tear Routine maintenance items tune ups adjustments Damage caused by failure to provide proper maintenance and or storage as described in the Operator s Guide Damage resulting from removal of parts...

Page 232: ...CTIONS DO NOT AL LOW FOR THE DISCLAIMERS LIMITATIONS AND EXCLUSIONS IDENTIFIED ABOVE AS A RESULT THEY MAY NOT APPLY TO YOU THIS WARRANTY GIVES YOU SPECIFIC RIGHTS AND YOU MAY ALSO HAVE OTHER LEGAL RIGHTS WHICH MAY VARY FROM COUNTRY TO COUNTRY OR PROVINCE TO PROVINCE Neither the distributor any BRP distributor dealer nor any other per son has been authorized to make any affirmation representation o...

Page 233: ...warranty coverage is available only if each of the following con ditions has been fulfilled The 2008 Ski Doo snowmobile must be purchased as new and unused by its first owner from a BRP distributor dealer authorized to distribute Ski Doo products in the country in which the sale occurred BRP distributor dealer The BRP specified pre delivery inspection process must be com pleted and documented The ...

Page 234: ...tor dealer during the warranty coverage period BRP reserves the right to improve or modify products from time to time without assuming any obligation to modify products previously manufactured 8 TRANSFER If the ownership of a product is transferred during the warranty cov erage period this warranty shall also be transferred and be valid for the remaining coverage period provided BRP or an authoris...

Page 235: ...BRP FINLAND OY Service Department Ahjotie 30 FIN 96320 Rovaniemi Finland Tel 358 16 3208 111 For all other countries please contact our North American office BOMBARDIER RECREATIONAL PRODUCTS INC Consumer Services Group 75 J A Bombardier Street Sherbrooke Québec J1L 1W3 Tel 819 566 3366 2007 Bombardier Recreational Products Inc All rights reserved Registered trademark of Bombardier Recreational Pro...

Page 236: ...izations may be permitted to use the coordinates of our clients to promote quality products and services If you prefer not to have your name and address released please let us know by writing to the address below In Canada BOMBARDIER RECREATIONAL PRODUCTS INC Warranty Department 75 J A Bombardier Street Sherbrooke Québec J1L 1W3 Fax Number 819 566 3590 In USA BRP US INC Warranty Department 7575 Bo...

Page 237: ...3208 111 For all other countries please contact A or B A Your respective distributor you will find is coordinates on www brp com B Our North American office BOMBARDIER RECREATIONAL PRODUCTS INC Warranty Department 75 J A Bombardier Street Sherbrooke Québec J1L 1W3 Canada Fax Number 819 566 3590 _________________________ 235 ...

Page 238: ...ler In North America BOMBARDIER RECREATIONAL PRODUCTS INC Warranty Department 75 J A Bombardier Street Sherbrooke Québec J1L 1W3 Fax Number 819 566 3590 For Russia CIS and the Middle East BRP EUROPEAN DISTRIBUTION After Sales Service Department Chemin de Messidor 5 7 1006 Lausanne Switzerland Fax Number 41213187801 For Scandinavian and European countries BRP FINLAND OY Service Department Ahjotie 3...

Page 239: ...a proof that the former owner agreed to the transfer Notifying BRP even after the expiration of the limited warranty is very important as it enables BRP to reach the vehicle owner if nec essary like when safety recalls are initiated It is the owner s re sponsibility to notify BRP STOLEN UNITS If your personal vehicle is stolen you should notify BRP or an authorized SKI DOO dealer We will ask you t...

Page 240: ...238 _________________________ ...

Page 241: ...E IDENTIFICATION NUMBER OLD ADDRESS OR PREVIOUS OWNER NEW ADDRESS OR NEW OWNER NO CITY TELEPHONE STREET STATE PROVINCE APT ZIP POSTAL CODE NO CITY NAME STREET STATE PROVINCE APT ZIP POSTAL CODE A00A8I NAME TELEPHONE _________________________ 239 ...

Page 242: ...240 _________________________ ...

Page 243: ...Mmo2008 004_REV series_520000682_ang FH10 Thu May 10 09 32 43 2007 Page 1 Composite C M Y CM MY CY CMY K ...

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