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Ski-Doo 2005 Rt series Operator'S Manual Download Page 141

A16D0HA

1

TYPICAL

1. Loosen just enough to permit rotating of calibrate screw

WARNING

NEVER disassemble or modify the drive pulley.
Improper assembly or modifications could cause the pulley
to explode violently under the stress generated by the high
rotational speed. This could lead to serious injury including
the possibility of death.
See your SKI-DOO dealer to maintain or service the drive
pulley. Improper servicing or maintenance may affect per-
formance and reduce belt life. Always respect maintenance
schedules.

WARNING

NEVER operate engine:
– without shields and belt guard securely installed
– with hood opened or removed.
NEVER attempt to make adjustments to moving parts while
engine is running.

_________________________

139

Summary of Contents for 2005 Rt series

Page 1: ...Mmo 2005 BRP RT ANG_520000501 FH8 Thu Aug 26 15 33 37 2004 Page 1 Composite C M Y CM MY CY CMY K...

Page 2: ...me of resale In USA products are distributed by BRP US Inc In Canada products are distributed by Bombardier Recreational Prod ucts Inc The following are trademarks of Bombardier Recreational Products...

Page 3: ...ation con sult the WARRANTY section in this guide and or an authorized SKI DOO dealer This guide uses the following safety alert symbol in conjunction with signal words to indicate a potential persona...

Page 4: ...the right at any time to discontinue or change specifications designs features models or equipment without in curring obligation The illustrations in this document show the typical construction of th...

Page 5: ...NOWMOBILE 54 Vehicle Description Decal 54 Serial Numbers 55 CONTROLS INSTRUMENTS EQUIPMENT 57 1 Throttle Lever 59 2 Brake Lever 59 3 Parking Brake Lever 59 4 Brake Parking Brake Pilot Lamp Red 60 5 ST...

Page 6: ...78 34 Fuses 80 35 Front Grab Handle Front Bumper 82 36 Storage Compartment 82 37 Rear Rack 84 38 Tool Kit 84 39 Spark Plug Holder 84 40 Spare Drive Belt Holder 85 41 Shields and Guards 86 42 Converti...

Page 7: ...NANCE FOR EPA CERTIFIED ENGINES 128 Engine Emissions Information 128 MAINTENANCE 130 Vehicle Cleaning and Protection 130 Belt Guard Removal and Installation 131 Drive Belt Removal Installation 133 Dri...

Page 8: ...eseason Preparation 155 TROUBLESHOOTING 156 Monitoring Beeper Coded Signals 156 SPECIFICATIONS 161 WARRANTY BRP LIMITED WARRANTY NORTH AMERICA 2005 SKI DOO SNOWMOBILES 166 BRP INTERNATIONAL LIMITED WA...

Page 9: ...SAFETY INFORMATION ______SAFETY INFORMATION _____ 7...

Page 10: ...se give the guide to the new owner for his awareness An extra copy of the Operator s Guide is available from your SKI DOO snowmobile dealer at no charge This safety information section is dedicated to...

Page 11: ...respect and care due of any power driven machine Common sense proper handling and routine maintenance will result in safer and enjoyable use Check your machine before each ride Always make a pre star...

Page 12: ...nt and return to idle position before starting engine Always engage parking brake when vehicle is not in use Always stop the engine before refueling Fuel is flammable and explosive under certain condi...

Page 13: ...onic Reverse RER pilot lamp comes on in the dashboard before operating throttle to proceed in re verse The reverse speed of these snowmobiles is not limited Always proceed with caution as fast reverse...

Page 14: ...ENDENT TESTING LABOR ATORY AND IT MEETS ALL SSCC SAFETY STANDARDS IN EFFECT ON THE DATE OF ITS MANUFACTURE SPONSORED BY THE SNOWMO BILE SAFETY AND CERTIFICA TION COMMITTEE INC PRINTED IN U S A CERTIFI...

Page 15: ...wmobile suit and boots off and make certain they dry properly Do not wear long scarfs and loose apparels that could get caught in moving parts WHAT TO BRING Every snowmobiler should carry at least the...

Page 16: ...ibility speed weather environment traffic vehicle condition and the condition of the driver A00A1NA Each operator has a responsibility to ensure the safety of his her pas senger if any and of other re...

Page 17: ...bile equipped with traction enhancing products studs car bide ski runners requires a certain adaptation period If your snow mobile is equipped with traction products be sure to take plenty of time to...

Page 18: ...G 2 Understeering In certain conditions the use of studs could make the snowmobile prone to understeering if the skis are not equipped with more posi tive carbide runners see illustration A33A33A UNDE...

Page 19: ...throttle NEVER try to spin the track to make the rear of the snow mobile skid This could cause debris or ice to be thrown violently back wards possibly injuring others nearby or on snowmobiles be hind...

Page 20: ...d chaincase sprocket and shorten track life For this reason it is even more important to follow the detailed maintenance program given in the periodic inspection table Studs can also cause serious dam...

Page 21: ...ations indicated by molded bulges in the track surface Never stud a track with a profile of 35 mm 1 375 in or more The number of studs installed must always perfectly match the pattern of molded bulge...

Page 22: ...rods delamination of the rubber broken rods broken studs bent studs studs that are torn off the track missing track guide s Replace broken or damaged studs immediately If your track shows signs of det...

Page 23: ...ave enact ed laws and regulations pertaining to the safe use and operation of snowmobiles It is your responsibility as a snowmobiler to learn and obey these laws and regulations Respect and observance...

Page 24: ...tify hazardous wires near your trail Overhead branches can cause driver distraction cut faces and even cause eye damage Always wear an approved safety hel met eye protection and a face shield This als...

Page 25: ...witch pulling the tether cord cap or by turning off the ignition Correct the problem before the snowmobile is operated Be pre pared to immediately respond should a throttle malfunction occur Always sh...

Page 26: ...le to spin out of control Never brake or attempt speeding or turning on glare ice If you do happen to travel over such a condition reduce speed by carefully releasing the throttle Never jump your snow...

Page 27: ...h of a following snowmobile In addition when gunning the throttle the vehicle digs into and leaves an irregular snow surface for others Safaris are both fun and enjoyable but don t show off or overtak...

Page 28: ...ressing guidelines as those recommended for the driver as described above Make sure that you are able to achieve a stable stance both feet resting positively on the footboards of footrests with good g...

Page 29: ...heir share in preserving areas that make it possible to enjoy our sport BRP has developed the Light Treading Is Smart Sledding campaign for snowmobilers Light Treading refers to more than the thread o...

Page 30: ...mobilers know all too well the efforts that have been made throughout the sport s history to enjoy access to areas where people can snowmobile safely and responsibly This effort continues today as str...

Page 31: ...mation does not eliminate the hazard its understanding and heeding of all of the warnings and cautions will promote the safe use of the vehicle Before venturing on the trails operate the snowmobile in...

Page 32: ...lean into a slope to maintain proper balance Generally the riding position for best balance and control is sitting However the posting kneeling or standing positions are also used under certain condit...

Page 33: ...on with the body off the seat and the feet under the body in a sort of squatting posture thus allowing the legs to absorb the shocks when traveling over uneven terrain Avoid abrupt stops A30H03A _____...

Page 34: ...Kneeling This position is achieved by placing one foot firmly on the running board and the opposite knee on the seat Avoid abrupt stops A30H04A 32 _____SAFETY INFORMATION _____...

Page 35: ...the running boards Knees should be flexed to absorb the shock from surface bumps This is an effective position to see better and to shift weight as conditions dictate Avoid abrupt stop A30H05A _____...

Page 36: ...are of hidden rocks or tree stumps partially hidden by a recent snowfall Deep Snow In deep powder snow your vehicle could begin to bog down If this occurs turn in as wide an arc as possible and look f...

Page 37: ...o not have as much traction Best advice is to slow down and avoid rapid acceleration turning or braking Uphill There are two types of hills you can encounter the open hill on which there are few trees...

Page 38: ...hould be avoided at all times Always check for slush before starting across any lake or river If dark spots appear in your tracks get off the ice immediately Ice and water can be thrown rearward into...

Page 39: ...in the fields guy wires next to poles and roads and into chains and wires used as road closures Slow speeds are a must Obstacles and Jumping Unplanned jumps of snowdrifts snowplow ridges culverts or i...

Page 40: ...eed needed to crest the bank Stop completely at the top of the bank and wait for all traffic to clear Judge the drop to the roadway Cross the road at a 90 angle If you encounter another snowbank on th...

Page 41: ...ake the trail boss or for that matter any other snowmo bile Use down the line hand signals to indicate hazards or intent of direction change Assist others whenever necessary It is always IMPORTANT to...

Page 42: ...engers and operators must always wear DOT ap proved helmets and warm clothing appropriate for snowmobiling Make sure that no skin is exposed Once underway if a passenger feels uncomfortable or un secu...

Page 43: ...n the belt guard Use extra caution and go even more slowly with young passengers Check frequently to make certain the child has a firm grip and is prop erly positioned with his feet on the running boa...

Page 44: ...g or damaged the decals can be replaced free of charge See an autho rized SKI DOO dealer Please read the following instructions carefully before operating this snowmobile A33A1ZF 6 10 11 1 15 3 4 2 8...

Page 45: ...Instruction 1 A33A2CA Instruction 2 A33A20A MANUAL START MODELS _____ SAFETY INFORMATION _____ 43...

Page 46: ...ctionne Attention aux pi ces en rotation _ elles peuvent vous blesser ou capter vos v tements This guard must ALWAYS be in place when engine is running Beware of rotating parts _ they could cause inju...

Page 47: ...MUM cargo load 15 8 Kg 35 Lbs NE JAMAIS S ASSEOIR LA PLACE DU CARGO Exc der le poids maximal du cargo peut affecter le contr le de la direction et la capacit de freinage Charge MAXIMALE cargo 15 8 Kg...

Page 48: ...ion 9 Use XP S 2 Stroke Synthetic blend or XP S Synthetic 2 Stroke oil Utilisez de l huile semi synth tique 2 temps XP SMD ou synth tique 2 temps XP SMD 516 002 325A A33A2HA Instruction 10 A33A2NA 46...

Page 49: ...Instruction 11 A33H02A DO NOT SIT HERE NE PAS S ASSEOIR ICI MACH Z MODELS _____ SAFETY INFORMATION _____ 47...

Page 50: ...A33A2IA DO NOT SIT HERE NE PAS S ASSEOIR ICI SUMMIT MODELS Instruction 12 A32F21A SUMMIT MODELS 48 _____SAFETY INFORMATION _____...

Page 51: ...ppropri s la motoneige Ne JAMAIS utiliser une motoneige sous l influence de drogues ou alcool m me en tant que passager ALWAYS wear a DOT approved HELMET and clothing appropriate for snowmobiling NEVE...

Page 52: ...R duisez votre vitesse et allouez plus d espace pour tourner ou freiner Respectez les lois sur l ge minimal du conducteur Le manufacturier recommande que le conducteur soit g d au moins 16 ans 516 00...

Page 53: ...ON UNLEADED GASOLINE AND CONFORMS TO XXXX U S EPA REGULATIONS FOR SNOWMOBILE SI ENGINES EMISSION CONTROL INFORMATION ENGINE FAMILY FEL ENGINE DISPLACEMENT EXHAUST EMISSION CONTROL SYSTEM TUNE UP SPECI...

Page 54: ...52 _____SAFETY INFORMATION _____...

Page 55: ...VEHICLE INFORMATION __________________________ 53...

Page 56: ...right hand side of tunnel 1 A33H01A TYPICAL 1 Vehicle description decal 3 5 A00A6MA 2 4 6 8 7 1 VEHICLE DESCRIPTION DECAL 1 Manufacturer name 2 Manufacturing date 3 Vehicle identification number VIN 4...

Page 57: ...number or vehicle identification number VIN is removed or mutilated in any way We strongly recommend that you take note of all the serial numbers on your snowmobile and supply them to your insurance...

Page 58: ...Engine Serial Number Location 1 A32C01B TYPICAL 1 Engine serial number 56 _________________________...

Page 59: ...controls instruments equipment do not apply or are op tional on some models In these cases their reference numbers are deliberately missing in the illustrations 42 A35A01A 39 32 33 43 35 34 40 31 36...

Page 60: ...25 A35A02A 24 33 17 1 11 7 2 3 33 8 9 29 30 12 5 41 38 TYPICAL 19 A35A03A 20 21 22 26 23 4 6 10 15 13 28 14 27 16 18 TYPICAL MACH Z MODELS 58 _________________________...

Page 61: ...before starting the engine The lever must return to its original position once re leased Otherwise do not start engine 2 Brake Lever Located on the left hand side of handlebar When squeezed the brake...

Page 62: ...g capacity and or fire To engage mechanism squeeze brake lever and maintain while pulling locking lever with a finger in the desired locking position When brake lever is held at halfway the parking br...

Page 63: ...gine will automatically shift into forward when starting after stop ping or stalling Shifting procedure will take place only when the engine is running If engine is running at a speed above 4300 RPM t...

Page 64: ...se the START RER button The DESSTM RERTM pilot lamp will blink and a warning buzzer will sound once every second with a half a second duration when the snowmobile is engaged in reverse Apply throttle...

Page 65: ...1 TYPICAL 1 Four bolts Move handlebar to the desired position Torque all 4 bolts to 24 N m 18 lbf ft 8 Holding Strap Holding strap provides a grip for driver when side hilling WARNING This strap is n...

Page 66: ...e is not in operation in order to prevent accidental engine starting or to avoid unauthorized use by children or others or theft Operation Attach to clothing eyelet then snap tether cord cap over post...

Page 67: ...nally it prevents unintentional electric starter operation on vehicles so equipped by disabling the electric starter and ignition circuits in the MPEM or ECU WARNING Always remove tether cord cap and...

Page 68: ...er Cord Caps The MPEM of your snowmobile can be programmed by your autho rized SKI DOO dealer to accept 8 different key codes tether cord caps We recommend the purchase of additional caps from your au...

Page 69: ...iven 10 DESS Pilot Lamp This lamp will light up to confirm DESS status Refer to previous paragraphs for description 11 Engine Cut Out Switch This push pull type or toggle type switch depending on mode...

Page 70: ...re operators for emer gency situations requiring its use WARNING If the switch has been used in an emergency caused by a sus pected malfunction the source of the malfunction should be determined and c...

Page 71: ...light up to indicate a low battery voltage condition See an authorized SKI DOO dealer as soon as possible 16 Engine Management System EMS Pilot Lamp This lamp will light up to indicate a trouble Refer...

Page 72: ...units kilometer or miles changed all together Stop engine and open engine compartment Cut locking ties Plug connectors together to change units from miles to kilometers Unplug to return to miles read...

Page 73: ...records the total distance travelled and displays it either in miles or kilometers Refer to SPEEDOMETER for changing units All Models except Summit NOTE At vehicle speed of 90 km h 55 MPH and more the...

Page 74: ...mmit Models Only NOTE As soon as the vehicle is moving the LCD screen will show speed only instead of the selected mode All Models Push and hold mode button for 2 seconds to reset the resetable hour m...

Page 75: ...icle inspected and or repaired before fur ther operation Do not overfill or top off the fuel tank before placing the vehicle in a warm area As temperature increases fuel expands and might overflow Alw...

Page 76: ...to see the fuel level through the transparent fuel tank A33H1OA 1 1 Fabric door 26 Electric Fuel Level Gauge Dash mounted gauge to facilitate fuel level reading This gauge func tions when engine is r...

Page 77: ...t temperature The needle moves to the normal range as engine warms Under all riding conditions the needle should stay within this range If needle moves into the overheat range reduce snowmobile speed...

Page 78: ...amp Red If this lamp glows reduce snowmobile speed and run snowmobile in loose snow or stop engine immediately 29 Heating Grip Switch It is a three position switch Select the desired position to keep...

Page 79: ...ustrations above 31 Windshield Windshield provides operator comfort as well as protection by de flecting wind and snow away from the operator 32 Adjustable Toeholds Each toehold can be adjusted to sui...

Page 80: ...To open hood slightly widen pull out its both sides top portion in order to unhook its anchors from their grommets 1 A33H0MA 2 1 Anchors 2 Grommets To open a side panel stretch and unhook the latches...

Page 81: ...1 A33H13A 1 Latch To remove a side panel remove by pulling up both locking devices from hinge 1 A33H0EA 1 Locking device __________________________ 79...

Page 82: ...0KA 1 Fuse 2 Check if melted CAUTION Do not use a higher rated fuse as this can cause se vere damage to electric components and or fire WARNING If fuse has burnt out source of malfunction should be de...

Page 83: ...A35E01A 1 TYPICAL 1 Push tab 1 A32I0JA TYPICAL 1 Fuse remover installer __________________________ 81...

Page 84: ...t attempt to lift the vehicle by hand alone Use appro priate lifting device or have assistance to share lifting stress in order to avoid risk of strain injuries A33H15A 1 1 Front grab handle CAUTION D...

Page 85: ...Summit Models 1 A33H1ZA 1 Storage compartment cover Mach Z Models Pull latch slightly upward then backward to unlock cover 1 A33H0LA 1 Latch __________________________ 83...

Page 86: ...Ride at very low speed when loaded Avoid speed over bumps 38 Tool Kit A tool kit containing tools for basic maintenance is supplied with the vehicle Tool bag is located in engine compartment above le...

Page 87: ...older NOTE Spare spark plugs are not supplied with snowmobile NOTE Check spare spark plug gap according to SPECIFICATIONS before installation CAUTION Do not attempt to adjust gap on spark plug BR9ECS...

Page 88: ...wmobile is provided with a number of shields and guards Leave these in place on your vehicle as they are designed to keep clothing and hands out of moving parts and away from hot compo nents Never att...

Page 89: ...2 Center spring for steering behavior 3 Stopper strap for snowmobile weight transfer 4 Coupling blocks Handling 5 Rear shock motion ratio Damping strength 6 Front suspension springs for handling not...

Page 90: ...ear suspension check track ten sion and adjust as necessary Slight suspension bottoming occurring under the worst riding condi tions indicates a good choice of spring preload NOTE Some models may come...

Page 91: ...Too soft of adjustment Increase preload Less than 50 mm 2 in Too hard of adjustment Decrease preload Increase Spring Preload CAUTION To increase preload always turn the left side adjust ment cam in a...

Page 92: ...rclockwise direction the right side cam in a clockwise direction Left and right adjustment cams may be at different settings A30F04B RH LH 1 1 TYPICAL 1 Decrease spring preload 2 Center Spring Steerin...

Page 93: ...le and secure CENTER SPRING ADJUSTMENT STEERING BEHAVIOR ADJUSTMENT VEHICLE SPEED HANDLEBAR STEERING ATTITUDE PROBLEM SOLUTION Easy to turn Neutral No adjustment required Harder to turn Oversteering T...

Page 94: ...havior Ad just stopper strap length accordingly WARNING Before proceeding with any suspension adjustment remem ber park in a safe place remove DESS tether cord cap lift rear of vehicle off the ground...

Page 95: ...EERING BEHAVIOR TRACK SKIS PROBLEM SOLUTION Comfortable Good weight transfer Light pressure No adjustment required Light Too much weight transfer Lift off the ground Too long strap Reduce strap length...

Page 96: ...t Summit Reduce Strap Length A03F0QB 1 TYPICAL 1 Reduce strap length by bolting to a different hole Summit Models A32E19A 1 1 Loosen lock nut turn knob accordingly then retighten lock nut 94 _________...

Page 97: ...th All Models except Summit A03F0QB 1 TYPICAL 1 Increase strap length by bolting to a different hole Summit Models A32E19B 1 1 Loosen lock nut turn knob accordingly then retighten lock nut ___________...

Page 98: ...r may be unpredictable and suspension may be come warped A33F4IA 4 3 2 1 COUPLING BLOCK RIGHT SIDE VIEW R RIGHT EMBOSSED ON BLOCK 1 Side of block marked 1 facing rearward partly coupled suspension mor...

Page 99: ...er to adjust it Turning it clockwise increases shock damp ing action stiffer for these low compression speeds High Speed Compression Adjuster The High speed adjuster modifies the damping force for hig...

Page 100: ...vehicle off the ground with a wide base snow mobile stand with a rear deflector panel make sure lifting device is stable and secure WARNING Always adjust both front springs to same position FRONT SPRI...

Page 101: ...ing Preload Some Models 2 A32F1CA 1 1 Increase spring preload 2 Position number CAUTION Make sure that both front springs are still pre loaded when front of vehicle is off the ground _________________...

Page 102: ...Some Models A03F2IA 1 1 Increase spring preload Decrease Spring Preload Some Models 2 A32F1CB 1 1 Decrease spring preload 2 Position number 100 _________________________...

Page 103: ...CAUTION Make sure that both front springs are still pre loaded when front of vehicle is off the ground Some Models A03F2JA 1 1 Decrease spring preload _________________________ 101...

Page 104: ...e Reduce front suspension spring preload Increase center spring preload Rear of snowmobile seems too stiff Reduce rear spring preload Rear of snowmobile seems too soft Increase rear spring preload Rea...

Page 105: ...section at the beginning of this guide This section also provides other important information that you must consider before having studs installed on a track A00A8KA 1 2 TRACK SYMBOLS 1 Approved 2 NOT...

Page 106: ...in the vicinity Open cap slowly If a differential pressure con dition is noticed whistling sound heard when loosening fuel tank cap have vehicle inspected and or repaired before fur ther operation Do...

Page 107: ...compatible they can be mixed together The XP STM 2 stroke synthetic blend and XP STM synthetic 2 stroke oilprovides superior lubrication reduced engine component wear and oil deposit thus maintaining...

Page 108: ...nded injection oil should be added to fuel for the first full filling of fuel tank Have spark plugs cleaned after engine break in Belt A new drive belt requires a break in period of 50 km 30 miles Avo...

Page 109: ...brake fully ap plies before the brake control lever touches the handlebar grip It must fully return when released Check the parking device Apply parking brake and check if it op erates properly Activ...

Page 110: ...ING All adjustable features should be positioned at optimal setting Securely tighten all adjustment locks Make certain your snowmobile is pointed away from people or objects before you start it No one...

Page 111: ...thing eyelet Skis and steering Check for free movement and proper action Fuel and oil Check for proper level and leaks Air filter Check that there is no snow or ice Adjustable features Check for optim...

Page 112: ...and limits the belt movement The result is an optimized speed ratio between engine RPM and the speed of the vehicle at anytime WARNING Never operate engine without belt guard securely installed or wit...

Page 113: ...manual rewind starter IMPORTANT On 2 TEC electrical starter equipped models if the bat tery is dead engine cannot be started Have the battery recharged or replaced Recheck throttle control lever oper...

Page 114: ...Start Models Push the START RER button Release START RER button when engine has started WARNING Never depress throttle when starting engine CAUTION Do not use electric starter for more than 10 seconds...

Page 115: ...can be used as an emergency handle A17B01A TYPICAL Attach the other end of emergency rope to the starter clip supplied in the tool kit Hook up clip on drive pulley Wind the rope tightly around drive...

Page 116: ...urn slow ly to have snowmobile repaired Shutting Off the Engine Release throttle lever and wait until engine has returned to idle speed Shut off the engine using either ignition switch fan cooled mode...

Page 117: ...ease parking brake WARNING Make sure wide base snowmobile mechanical stand is stable Stay clear of the front of vehicle and the track Do not use too much throttle during warm up or when track is free...

Page 118: ...gine Install rear of vehicle on a wide base snowmo bile mechanical stand Remove snow and ice from rear suspension track front suspension steering mechanism and skis Protect vehicle with a snowmobile c...

Page 119: ...hot Reduce snowmobile speed and run snowmobile in loose snow or stop engine immediately Check for adequate coolant level See an authorized SKI DOO deal er Fuel Flooded Engine WARNING Never depress thr...

Page 120: ...118 _________________________...

Page 121: ...MAINTENANCE INFORMATION _________________________ 119...

Page 122: ...performed by an authorized SKI DOO dealer 2 WEEKLY OR EVERY 240 km 150 m 3 MONTHLY OR EVERY 800 km 500 m 4 ONCE A YEAR OR EVERY 3200 km 2000 m 5 EVERY 6000 km 3700 m 6 STORAGE to be performed by an a...

Page 123: ...I C Tightening Torque of Drive Pulley Screw I I I Driven Pulley Preload I I I BRAKE Brake Fluid I I R I Brake I I I I TRANSMISSION Drive Chain Tension I Countershaft Lubrication L L L Chaincase Oil I...

Page 124: ...Rags in Air Intake and Exhaust System R C Engine Compartment C C C Vehicle Cleaning and Protection C C C A ADJUST I INSPECT clean inspect repair adjust and lubricate L LUBRICATE R REPLACE C CLEAN Befo...

Page 125: ...orming any maintenance or adjustment unless otherwise specified Vehicle must be parked in a safe place away from the trail CAUTION Vehicle must be on a level surface before checking any fluid levels B...

Page 126: ...ick mag net If bigger pieces of metal are found see an authorized SKI DOO dealer Remove metal particles from magnet Refill up to upper mark using recommended oil refer to SPECIFICA TIONS CAUTION Do no...

Page 127: ...el and refill every time you refuel Be careful not to overfill Wipe off any spillage Oil is highly flammable when heated 1 2 A33A09A 3 TYPICAL 1 Injection oil reservoir 2 Maximum level indicator 13 mm...

Page 128: ...C03A 2 1 TYPICAL 1 Coolant tank 2 COLD LEVEL line Battery Electrolyte Electric Start Models Only These vehicles are equipped with a maintenance free battery Elec trolyte level can not be checked WARNI...

Page 129: ...kin flush with water and call a physi cian immediately WARNING Should the battery casing be damaged wear a suitable pair of non absorbent gloves when removing the battery by hand CAUTION Should any el...

Page 130: ...tified SKI DOO snowmobiles that carry an emissions control information label adjustments must be kept within published factory specifications Replacement or repair of any emission related component mu...

Page 131: ...of the design The responsibilities listed above are general and in no way a com plete listing of the rules and regulations pertaining to the EPA require ments on exhaust emissions for snowmobile prod...

Page 132: ...vy duty cleaner P N 293 110 001 spray can 400 g and P N 293 110 002 4 L CAUTION Do not use Heavy duty cleaner on decals or vinyl For vinyl and plastic parts use Vinyl Plastic Cleaner P N 413 711 200 6...

Page 133: ...ing stress in order to avoid risk of strain injuries NOTE Do not release track tension Belt Guard Removal and Installation WARNING NEVER operate engine without shields and belt guard securely installe...

Page 134: ...n retainer When reinstalling belt guard position its cutaway toward front of snowmobile Refer to decal in belt guard Place belt guard slots over tabs first then snap the other end in re tainer 132 ___...

Page 135: ...ked in a safe place away from the trail Removal NOTE Removal and installation of drive belt is easier when driven pulley is held with brake so that it can not rotate Apply parking brake for this purpo...

Page 136: ...threaded hole and tight en to open the pulley Remove belt 1 A32D13A TYPICAL 1 Tighten to open pulley Slip the belt over the top edge of the sliding half of driven pulley as shown in previous photo Sli...

Page 137: ...aner P N 413 711 809 Installation To install the drive belt reverse the removal procedure however pay attention to the following The maximum drive belt life span is obtained when the belt has the prop...

Page 138: ...lt guard Close engine compartment Drive Pulley Adjustment WARNING Remove tether cord cap before performing any maintenance or adjustment unless otherwise specified Vehicle must be parked in a safe pla...

Page 139: ...s with the maximum horsepower RPM NOTE Use precision digital tachometer for engine RPM adjustment NOTE The adjustment has an effect on high RPM only Calibration screw has a notch on top of its head 1...

Page 140: ...and is changed to position 6 So maximum engine RPM is increased by 400 RPM Adjustment Just loosen locking nut enough to pull calibration screw partially out and adjust to desired position Do not compl...

Page 141: ...ed This could lead to serious injury including the possibility of death See your SKI DOO dealer to maintain or service the drive pulley Improper servicing or maintenance may affect per formance and re...

Page 142: ...ly verify the condition wear of the brake pads Brake Adjustment No adjustment is provided for hydraulic brake See an authorized SKI DOO dealer if any problems Rear Suspension Condition Visually inspec...

Page 143: ...ns of rods delamination of the rubber broken rods broken studs bent studs studs that are torn off the track missing track guide s Replace broken or damaged studs immediately If your track shows signs...

Page 144: ...other serious injury Tension NOTE Ride the snowmobile in snow about 15 to 20 minutes prior to adjusting track tension Remove the tether cord cap Lift rear of snowmobile and support it with a wide bas...

Page 145: ...result in power loss and ex cessive stresses on suspension components To adjust track tension Remove the tether cord cap On some models remove rear wheel caps Loosen the rear idler wheel retaining scr...

Page 146: ...ector panel Ensure no one is standing in close proximity to the snowmobile especially at the rear of the track Never ro tate track at high speed Centrifugal force could cause debris damaged or loose s...

Page 147: ...or adjustment unless otherwise specified Vehicle must be parked in a safe place away from the trail Remove the tether cord cap Loosen rear idler wheel retaining screws Loosen the lock nuts on so equi...

Page 148: ...operly the adjusting screws could loosen causing the track to become extremely loose and under some operating conditions allow the idler wheels to climb over the track lugs forcing the track against t...

Page 149: ...ball joints ski bolts ski legs etc If necessary contact an authorized SKI DOO dealer Wear and Condition of Skis and Runners Check the condition of the skis ski runners and ski runner carbides if so eq...

Page 150: ...stem component is removed mod ified or damaged severe engine damage may result Air Filter Cleaning A35H02A AIR FILTER LOCATION Check that the air filter is clean and dry and properly reinstall the fil...

Page 151: ...ck light operation after bulb replacement Headlamp CAUTION Never touch glass portion of an halogen bulb with bare fingers it shortens its operating life If glass is touched clean it with isopropyl alc...

Page 152: ...A33E0CA 1 1 Bulb connector 2 Rubber boot Turn bulb locking ring counterclockwise to remove it Detach the bulb and replace Properly reinstall parts 1 A33E0DA 1 Locking ring 150 ________________________...

Page 153: ...Taillight If taillight bulb is burnt expose the bulb by removing the red plastic lens To remove unscrew the 2 lens screws _________________________ 151...

Page 154: ...and at the rear Check local laws for brake lights requirements WARNING Never tow an accessory with a rope Always use a rigid tow bar Using a rope would result in a collision between the ob ject and th...

Page 155: ...only if a rigid towbar is not available a rope can be used provided you proceed with extra caution Remove the drive belt attach the rope to the ski legs spindles have someone sit on the towed snowmob...

Page 156: ...of trailer or vehicle Many serious accidents have resulted from driving up and over a trailer Anchor your vehicle securely front and rear even on short hauls Be certain all equipment is securely fast...

Page 157: ...age period to prevent an tifreeze deterioration The antifreeze replacement and a density test should be performed by an authorized SKI DOO dealer CAUTION Improper antifreeze mixture might allow freezi...

Page 158: ...2 Defective tether cord cap Use another programmed tether cord cap 3 Dirt or snow in tether cord cap Clean tether cord cap 4 Defective DESS post Replace DESS post 1 long beep per second 1 Reverse is s...

Page 159: ...oved Start engine following usual starting procedure If engine con tinues to flood see an authorized SKI DOO dealer Hold the throttle wide open while cranking no fuel will be in jected 3 No fuel to th...

Page 160: ...hich this snowmobile was programmed 3 Fouled or defective spark plug Check item 5 of ENGINE TURNS OVER BUT FAILS TO START 4 Lack of fuel to engine Check item 4 of ENGINE TURNS OVER BUT FAILS TO START...

Page 161: ...code then the one programmed DESS pilot lamp blinks rapidly 3 times per second Engine can not ex ceed 3000 RPM Install a tether cord cap key for which this snowmobile was programmed 3 Fouled defective...

Page 162: ...ct track adjustment See MAINTENANCE and or an authorized SKI DOO dealer for proper alignment and tension adjustments 5 Pulleys misaligned Contact an authorized SKI DOO dealer 6 Engine See items 1 2 6...

Page 163: ...BELT Part number 417 300 189 Wear limit width mm in 35 90 1 41 ELECTRICAL Magneto Alternator Type 480 W Make NGK Number 2 Type BR9ECS BR8ECS Spark plug Gap 0 05 002 0 80 mm 031 in 7 Headlamp bulb 2 x...

Page 164: ...merica 91 R M 2 Outside North America 95 RON Chaincase Gearbox 5 Brake DOT 4 8 CAPACITY Engine oil reservoir L U S oz 3 7 125 Coolant L U S oz 6 4 216 7 4 250 Fuel tank L U S gal 40 10 6 Chaincase Gea...

Page 165: ...ith a minimum octane number of 91 R M 2 Inside North America or 95 RON Outside North America 4 XP STM synthetic 2 stroke oil OR XP STM 2 stroke synthetic blend 5 XP STM synthetic chaincase oil P N 413...

Page 166: ...164 _________________________...

Page 167: ...WARRANTY _________________________ 165...

Page 168: ...y point even by a previous owner will render this warranty null and void 2 WARRANTY COVERAGE PERIOD This warranty will be in effect from the date of delivery to the first re tail consumer or the date...

Page 169: ...ich the sale occurred BRP dealer and then only after the BRP spec ified predelivery inspection process is completed and documented Warranty coverage only becomes available upon proper registration of...

Page 170: ...improve or modify products from time to time without assuming any obligation to modify products previously manufactured 6 EXCLUSIONS The following are not warranted under any circumstances Normal wear...

Page 171: ...MAY ALSO HAVE OTHER LEGAL RIGHTS WHICH MAY VARY FROM STATE TO STATE OR PROVINCE TO PROVINCE Neither the distributor any BRP dealer nor any other person has been authorized to make any affirmation rep...

Page 172: ...ase submit your com plaint in writing or call the appropriate number below In Canada In USA BOMBARDIER RECREATIONAL PRODUCTS INC SKI DOO CONSUMER SERVICES GROUP VALCOURT QC J0E 2L0 Tel 819 566 3366 BP...

Page 173: ...ven year will expire December 1st of the following year The repair or replacement of parts or the performance of service un der this warranty does not extend the life of this warranty beyond its origi...

Page 174: ...placing such parts with new genuine Ski Doo parts without charge for parts and labor at any authorized BRP distributor dealer during the warranty coverage period BRP reserves the right to improve or m...

Page 175: ...S DO NOT ALLOW FOR THE DISCLAIMERS LIMITATIONS AND EXCLUSIONS IDENTIFIED ABOVE AS A RESULT THEY MAY NOT APPLY TO YOU THIS WARRANTY GIVES YOU SPECIFIC RIGHTS AND YOU MAY ALSO HAVE OTHER LEGAL RIGHTS WH...

Page 176: ...further assistance is required the distributor s service depart ment should be contacted in order to resolve the matter c If the matter still remains unresolved then contact BRP by writing to us at t...

Page 177: ...fers please let us know by writing to the address below Also note that from time to time carefully selected and trustworthy organizations may be permitted to use the coordinates of our clients to prom...

Page 178: ...ion to your snow mobile becomes necessary NOTICE TO ALL NEW OWNERS Make sure to mail the change of Ownership Card as you are entitled to the unexpired portion of the warranty STOLEN UNITS If the event...

Page 179: ...IP VEHICLE IDENTIFICATION NUMBER OLD ADDRESS OR PREVIOUS OWNER NEW ADDRESS OR NEW OWNER NO CITY NAME STREET STATE PROVINCE APT ZIP POSTAL CODE NO CITY NAME STREET STATE PROVINCE APT ZIP POSTAL CODE A0...

Page 180: ...A00A8J Bombardier Recreational Products Inc WARRANTY DEPARTMENT 75 J A Bombardier Sherbrooke QC Canada J1L 1W3 AFFIX PROPER POSTAGE 178 _________________________...

Page 181: ...IP VEHICLE IDENTIFICATION NUMBER OLD ADDRESS OR PREVIOUS OWNER NEW ADDRESS OR NEW OWNER NO CITY NAME STREET STATE PROVINCE APT ZIP POSTAL CODE NO CITY NAME STREET STATE PROVINCE APT ZIP POSTAL CODE A0...

Page 182: ...A00A8J Bombardier Recreational Products Inc WARRANTY DEPARTMENT 75 J A Bombardier Sherbrooke QC Canada J1L 1W3 AFFIX PROPER POSTAGE 180 _________________________...

Page 183: ...Mmo 2005 BRP RT ANG_520000501 FH8 Thu Aug 26 15 33 37 2004 Page 1 Composite C M Y CM MY CY CMY K...

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