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Safety warnings 

Page 6 

 

EN

 
 
 

For internal lubrication, only rotary 
joints designed for dry running may be 
used. 

 
Only the minimal quantity lubricants offered by 
us, which were specially designed for this type 
of application, should be used.  
 

Only the lubricants permitted for the 
MQL system must be transported. 
Unsuitable lubricants can result in a 
failure of the lubrication system and 
possibly to severe damage to property 
and physical injury. 

 
You can find additional indications pertaining to 
lubricants in the “Lubricants” chapter, page 8. 
 
SKF provides no guarantee for damages 
resulting from use of lubricants that are not 
explicitly permitted in writing by SKF with 
respect to the device compatibility and 
transportability. 
 
 
 
 
 
 
 
 
 
 

5 Safety 

warnings 

Please observe the following safety warnings in 
order to guarantee the trouble-free operation of 
the MQL system and prevent damages. 
 
 

5.1

 

Using the MQL systems 

The MQL system L

UBRI

L

EAN

®

 Vario must only be 

used in a technically faultless condition and in 
accordance with rules and regulations, with 
cognisance of safety matters and hazards, and 
in observance of the operating instructions and 
the local safety regulations. 
 

All types of fire in the form of open 
flames, sparks, cigarette embers, etc. 
must not be anywhere near the 
directed spray or in rooms where the 
aerosol concentration exceeds the 
explosion limit. The aerosol must not 
be sprayed on hot surfaces. 

 
Depending on the type of lubricant used, the 
work rooms to which the aerosol is fed must 
have an exhaust system with the appropriate 
filter system. 
 
 
 

 
 
 
In the event of error, the MQL system 
L

UBRI

L

EAN

®

 Vario must be separated as quickly 

as possible from the compressed air supply. 
This can be done, for example, by activating the 
self-sealing coupling on the compressed air 
connection if this does not pose an additional 
hazard. 
 
Malfunctions, especially ones that could 
interfere with safety have to be eliminated 
immediately. Contact a SKF service location for 
this. 
 
The safety devices and equipment (if provided) 
must not be damaged, shut down, rendered 
unusable or replaced by any parts other than 
those explicitly approved in writing by SKF. 
 
The unauthorised retrofitting of the MQL system 
as well as use of non-approved replacement 
parts and supplies are not permitted and render 
the guarantee null and void. 
 
Worn out MQL systems must be put out of 
commission and then disposed of in 
compliance with the rules and regulations. 
 
 
 
 
 
 

Summary of Contents for LUBRILEAN Vario

Page 1: ...LUBRILEAN Vario Minimum quantity lubrication system for internal lubrication Operating instructions Version 2...

Page 2: ......

Page 3: ...m of action 10 8 3 Structure of the system 12 8 4 Optical fill level display 12 8 5 Electrical fill level indicator 12 8 6 Display and setting of the lubricant flow rate 13 9 Assembly 14 9 1 Connector...

Page 4: ...directive 98 37 EU must only be used in reference to the EU directive 97 23 EU pertaining to pressure devices only properly and according to the indications contained in the documentation Here the fo...

Page 5: ...ve 67 548 EU Article 2 Paragraph 2 require agreement and the expressed written consent of SKF LUBRICATION SYSTEMS GERMANY AG to pour these substances into SKF products transport them and or distribute...

Page 6: ...ting instructions and the local safety regulations All types of fire in the form of open flames sparks cigarette embers etc must not be anywhere near the directed spray or in rooms where the aerosol c...

Page 7: ...personnel who have first disconnected the power and ensured the system is voltage free CAUTION DANGER OF DEATH Working on MQL systems that have not been disconnected from the power supply and are not...

Page 8: ...uned to the high demands of the MQL technology applied here Therefore only lubricants offered by SKF must be used If you would like to use other lubricants you should first consult SKF The lubricants...

Page 9: ...acid ester with additives Viscosity 47 mm s at 40 C Density 0 92 g cm at 20 C Universal applications LubriFluid F100 Synthetic polyol ester with natural fatty oil derivative base with anti oxidizing...

Page 10: ...on of the lubricant droplet generates a very homogenous aerosol with a very small droplet size Due to the small size the lubricant droplets are very light which therefore requires a very low inertia T...

Page 11: ...erf llt overfille d 120 40 bar 2 140 20 psi 100 6 60 4 80 40 10 8 20 2 bar 8 140 10 120 psi 60 4 100 6 80 P01 V01 V02 Q01 V03 Q02 V04 S01 50 20 10 30 40 90 70 60 80 100 V05 B01 245 10 0 21 25 191 5 20...

Page 12: ...justable To open the valve pull the rotary knob out in the direction away from the system hold it in this position and then turn it clockwise To close it pull the knob and turn it anti clockwise The c...

Page 13: ...is attached to the side of the aerosol container The level of the float in the glass pipe shows the flow rate of the particular lubricant Note The float is always read using its horizontal diameter Fi...

Page 14: ...tlets no 1 Fig 1 which are set up as a plug and socket connection for hoses with an outside diameter of 12 mm Only pneumatic hoses may be used that are suited for an operating pressure of at least 10...

Page 15: ...receiving socket The aerosol lines should be exposed to as few vibrations and oscillations as possible The aerosol routing should exhibit a continuous incline towards the machine Downward bends should...

Page 16: ...valves can be removed 9 3 Compressed air connection Before connecting your MQL system to the compressed air supply make sure that the main air valve is closed The MQL system LUBRILEAN Vario is equippe...

Page 17: ...gy necessary for generating aerosol from the compressed air supplied to the system The system is functional at least 6 bar of primary pressure and able to generate an aerosol suitable for most lubrica...

Page 18: ...r of the tool visible on the panel 6 Adapt the aerosol mixture and the aerosol quantity to the processing procedure until the processing result satisfies your requirements We recommend that you make a...

Page 19: ...equires little maintenance To ensure perfect functioning and avoid hazards from the outset you should however regularly check all connections as well as functions All advanced work beyond what is desc...

Page 20: ...ase read the following section about draining the lubricant Do not mix different lubricants with each other if there is no explicit approval from SKF Otherwise damages may result and a cumbersome inte...

Page 21: ...he interior of the MQL system yourself The disassembly of the lubrication container or other parts of the MQL system is not permitted and renders all warranty claims null and void Moreover this can re...

Page 22: ...f lubricants not approved by SKF Use only lubricants approved by SKF The system produces no aerosol The system is defective or maladjusted Contact our service department The aerosol transport lines ar...

Page 23: ...r minimal quantity lubrication The tool has an unsuitable intake and a very small cooling channel Use only the tools suited for minimal quantity lubrication No aerosol is applied to the tool For small...

Page 24: ...ivation and direct contact It is recommended that the lubricant be drained for extended shutdown periods 14 2 Permanent shutdown If you want to shut down the MQL system permanently please observe the...

Page 25: ...422 W 235 D 250 Enlarging the casing dimensions with protruding attachments without connections mm H 422 W 235 D 250 Weight kg 9 8 Compressed air Max primary pressure bar 10 Min primary pressure bar...

Page 26: ...Technical Data Page 26 EN...

Page 27: ...Notes EN...

Page 28: ...Notes EN...

Page 29: ...Notes EN...

Page 30: ...Notes EN...

Page 31: ......

Page 32: ...Systems Germany AG Motzener Stra e 35 37 12277 Berlin Postfach 970444 12704 Berlin Telefon 49 30 7 20 02 0 Fax 49 30 7 20 02 111 E Mail lubrication germany skf com WWW www skf com schmierung 951 130 2...

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