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SKF LRM2, Operating Instructions Manual

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SKF LRM2 Operating Instructions Manual Download Page 53

8

EN

8. Operation

- 53 -

951-181-022-EN

Version 03

Interim lubrication

<

Lubrication

>: Trigger interim lubrication

An interim lubrication can be triggered on the pump during commissioning, to check pump function, or in 
the event of a lubrication problem. 

Description

SMS command

Interim lubrication 
interim location

Lubrication

•  Enter e-mail address of the receiving device (LRM2)

•  Enter the command <

Lubrication

> in the text field

•  Send the e-mail

8.3  Trigger interim lubrication

 

 

Lubrication

Summary of Contents for LRM2

Page 1: ...ntrol and interim lubrication can be remotely monitored depending on the pump design Programming is performed using an SKF Monitoring app installed in the LRM2 on which the pump parameters file db is...

Page 2: ...n the applicable areas 2014 30 EU EMC Electromagnetic Compatibility 2011 65 EU RoHS II Directive on the restriction of certain hazardous substances in electrical and electronic equipment Standard Edit...

Page 3: ...per reaction to malfunctions Unauthorized modifications to the product Intentional or gross negligence Use of non original SKF spare components The maximum liability for loss or damage resulting from...

Page 4: ...7 Residual risk 13 2 Overview functional description 14 2 1 Standard version LRM2 E xx xxx and LRM2 A xx xxx 14 2 2 Version with change over relay LRM2 E xx xxx and LRM2 A xx xxx 15 2 3 Modem assignme...

Page 5: ...chnical conditions 40 6 1 2 Requirements 40 6 1 3 Settings using the LRM2 app 41 7 Commissioning 50 7 1 General information 50 7 2 Visual monitoring 50 7 3 Conduct a functional test 51 8 Operation 52...

Page 6: ...s must be kept away Wear personal protective gear protective footwear Unlock the product Disposal of waste electrical and electronic equipment CE marking Warning level Consequence Probability Symbol M...

Page 7: ...r U voltage db A sound pressure level kp kilopound R Resistance greater than fpsec feet per second I current intensity less than Conversion factors V volt plus minus Length 1 mm 0 03937 in W watt diam...

Page 8: ...dangers in proper technical condition and according to the information in this manual Familiarize yourself with the functions and operation of the product The speci fied assembly and operating steps...

Page 9: ...r is customer specific The customer must ensure that there is suffi cient continuous network reception It must also be ensured that no electromagnetic interference can occur The corresponding 1 5 Modi...

Page 10: ...emote Monitor USB stick If necessary Other relevant documents for integration of the product into the main machine system 1 9 Notes on the rating plate The rating plate provides important data such as...

Page 11: ...ied mechanic A person with appropriate technical train ing knowledge and experience who can recognize and avoid the hazards that may occur during transport assembly commis sioning operation maintenanc...

Page 12: ...n electrical components may be performed only by qualified electricians Note possible waiting times for dis charge Work on electrical components may be performed only in a voltage free state and using...

Page 13: ...ot switched off Switch off interrupt the power supply Life cycle Commissioning operation o LRM2 house is installed in an unprotected location Install the LRM2 house so that it is protected in another...

Page 14: ...l description Overview Fig 1 Legend to Figure 1 Item Description 1 LRM module see Section 2 3 2 Terminal strips 4x 3 Cable glands M16 2x clamping range 4 10 mm 4 Housing cover with housing 5 LRM trans...

Page 15: ...RM2 A xx xxx 1 8 9 Legend to Figure 2 Item Description 1 LRM module see Section 2 3 2 Change over relay K2 3 Change over relay K1 4 Cable glands M16 2x clamping range 4 10 mm 5 Housing cover with hous...

Page 16: ...aults 2 SIM card slot Support for 1 8 V and 3 0 V SIM cards Format Mini SIM 2FF locked Briefly press on the SIM card Ejects the SIM card IN 1 Status LED for input 1 Input 1 closed open IN 2 Status LED...

Page 17: ...lished Signal Green SIM card No signal or logged out PPP Data traffic Field strength see following Blinking cycle table Status Green VPN VPN connection established Red Status Initialization FW update...

Page 18: ...e information can thus be processed in time and countermeasures can be initiated The data can optionally be transferred through the process control level at the customer This requires only an LRM2 and...

Page 19: ...without a change over relay In the de sign with a cross over relay a potential fill level signal from the pump is converted by the change over relay into a potential free signal and passed to the mode...

Page 20: ...0 mm Clamping range of LRM connecting terminals 0 25 2 5 mm2 Weight Approx 1 3 kg with packaging 3 2 Transmission unit Power supply 12 to 24 V DC 20 Idle power consumption logged in Approx 1 W Connect...

Page 21: ...1 W EGSM 850 and 900 Class E2 0 5 W GSM 1800 and 1900 Class E2 0 5 W UMTS 2100 WCDMA FDD BdI Class 3 24 dBm 1 3 dB LRM2 E xx xxx UMTS 900 WCDMA FDD BdVIII Class 3 24 dBm 1 3 dB LRM2 E xx xxx UMTS 1900...

Page 22: ...nel SMS receipt automatic update Serial interface RS232 1 x RS232 D SUB 9 f Serial Ethernet gateway incoming and outgoing connections Modbus TCP RTU gateway modem emulation or port for connecting cabl...

Page 23: ...one LRM 4 coupling relays 2 If 3 AC pumps are switched to one LRM 6 coupling relays 3 Programming Joint empty signal and fault signal on KFG or P versions 1 Separate empty signal and fault signal onl...

Page 24: ...ctions for land air or sea transport 4 3 Storage Before usage check products for damage that may have occurred during storage This applies in particular to parts made of plas tic and rubber due to emb...

Page 25: ...e installed at a suf ficiently large distance from sources of heat or cold Electrostatic discharges can damage the product Take general protective mea sures for handling electrostatically sensi tive c...

Page 26: ...3 Mechanical connection 5 3 1 Minimum mounting dimensions To ensure enough space for maintenance work or clearance for possible disassembly of the product ensure that the minimum mounting dimensions...

Page 27: ...Version 03 Fig 5 232 0 8 0 4 R 5 0 1 158 0 5 0 3 57 135 2 4 25 247 262 153 170 D C 105 90 1 70 271 B A Minimum mounting dimensions A 310 mm B 220 mm C 420 mm D 350 mm 5 6 Port dimensions assembly hole...

Page 28: ...ondi tions on the surface Clean surface to remove drilling chips Open the LRM2 housing place it on the surface and roughly align it Pass cheese head screws M4 4x through the fixing holes on the housin...

Page 29: ...n pump sup plied and customer supplied power supply using an adapter cable set The adapter cable set consists of one or two cables supplied loose one power supply cable and one signal transmission cab...

Page 30: ...2 EN Version 03 Pin assignment of LRM2 module Fig 6 OUT2 NO OUT2 OUT2 NC OUT1 NO OUT1 OUT1 NC GND IN2 GND IN1 GND Reset GND 12 24v 8 9 10 7 1 2 3 4 5 6 Connections on top Terminal connections on botto...

Page 31: ...GND Ground 5 OUT 2 NC Output 2 NC normally closed contact OUT 2 Output 2 OUT 2 NO Output 2 NO normally open contact 6 OUT 1 NC Output 1 NC normally closed contact OUT 1 Output 1 OUT 1 NO Output 1 for...

Page 32: ...00 BT 10 100 Mbit s full duplex autosense automatic detection of crossover or patch wiring 9 Serial interface Serial 2 RS485 or optional RS232 half duplex RX TX Max baud rate 115 200 bit s 3 3 V level...

Page 33: ...ange over relay K1 into a potential free signal and passes to the modem s input signal IN1 Further a potential motor run monitor ing signal pin 7 from the pump can be converted into a potential free s...

Page 34: ...ad path file Monitoring System Update P203_24V db 2 Brown GND Ground connection 3 Black 12 24 VDC Power supply 4 White LRM IN2 fill level indicator minimum 5 Yellow Not assigned 6 Blue LRM IN1 Distrib...

Page 35: ...NO in terim lubrication NO contact Screw cable harness plug X2 for signal input onto pump socket X2 Connect the blue flexible cable lead of cable harness X2 to LRM2 IN1 signal input 1 Connect the gray...

Page 36: ...Connect pin 6 to terminal strip ZS PS Connect pin 7 to LRM relay K2 Connect customer power supply to do so Connect customer provided 24 V DC connection to LRM terminal strip Power supply Connect cust...

Page 37: ...UT2 NC OUT1 NO OUT1 OUT1 NC GND IN2 GND IN1 GND Reset GND 12 24v 7 3 _ K1 IN1 K1 GND K2 IN2 K2 GND Kundenseitiger Anschluss Ground 24 V DC ZS PS 6 2 1 _ 5 12 14 11 12 14 11 A2 A1 A2 A1 IN1 K1 Item 14...

Page 38: ...ssigned 4 Not assigned 5 MK DK Machine contact pressure contact 6 MK DK Machine contact pressure contact 7 SL2 Fault signal GRD 8 SL2 Fault signal X1 1 L1 Main machine switch ON 2 N Neutral lead 3 Plu...

Page 39: ...OUT1 NO OUT1 OUT1 NC GND IN2 GND IN1 GND Reset GND 12 24v _ IN2 K2 Item 14 ZS PS 1 6 7 2 8 1 2 _ A2 A1 12 14 11 GND K2 Item 11 Pin 8 K2 Item A1 Pin 7 K2 Item A2 clamp 8 5 Pin 5 OUT1 clamp Pin 6 OUT1 N...

Page 40: ...itions 1 Max line length for antennas power sup plies inputs and outputs and other signals 30 m 2 Cable cross section 0 25 to 2 5 mm flexible lines require ferrules 6 1 2 Requirements Requirements 1 T...

Page 41: ...fore changing the TCP IP settings please note the existing values so that you can restore them later 4 Enable DHCP client Automatically obtain IP address After enabling the DHCP client it is recommend...

Page 42: ...the contract documents for your SIM card or can be queried from the provider The APNs for common providers can be displayed by clicking 10 Confirm settings with OK When a connection is being establis...

Page 43: ...sec GRE Dial Out Enabling of Dial Out network connection from modem to PC and definition of basic settings for Dial Out Routing dialing filter Firewall Port Forwarding Open VPN Server Open VPN Client...

Page 44: ...ere identifies the sender of the message LRM Module In addition to the new e mail address for the LRM2 the provider details also have to be added Enter the e mail address Enter the sender name or a te...

Page 45: ...Enable e mail messages button 12d For further recipients repeat the entries 8a to 8c Enable SMS messages menu data can be exchanged via SMS and or via e mail 13a Click menu Messages Configuration LRM...

Page 46: ...elow steps 14 15 In case of unlisted pump types or deviating parameter settings proceed according to the description of the SKF Monitoring app document No 951 180 xxx EN This is likewise located on th...

Page 47: ...ed functions and updates it continuously By default empty signal distributor error and interim lubrication as well as the holding time of the centralized lubrication system after a pump stop are displ...

Page 48: ...be changed This setting is made in the LRM2 app under the Basic Settings menu LRM2 App Menu Basic Settings Web Interface 17 Click menu Basic Settings Web Interface Enter new user name Enter new passw...

Page 49: ...outer needs to be reset to factory settings e g if it has al ready been used it can be returned to the condition on delivery 19 Click menu System Reset Reload basic settings and restart Confirm the se...

Page 50: ...whose function is described in detail in Chapter 2 3 These display the current sta tus for commissioning and during operation Designation Status Function IN 1 Input 1 Distributor error lit pending not...

Page 51: ...nt status of the created elements inputs and outputs as well as flags is dis played directly on the status page of the SKF Monitoring app note the update intervals Holding time holding time for cycle...

Page 52: ...of message Sep 12 Date of message 07 04 19 Time of message CEST CET Central European Summer Time Central European Time Distributor error incoming Fault notification Distributor error Distributor error...

Page 53: ...riggered on the pump during commissioning to check pump function or in the event of a lubrication problem Description SMS command Interim lubrication interim location Lubrication Enter e mail address...

Page 54: ...ating to ensure proper function Dismantling of the product or individual parts thereof is not permitted and voids any claims ATTENTION Only original SKF spare parts may be used Unauthorized alteration...

Page 55: ...dy No input signal o No power supply Check power supply No output signal o No network connection Check network connection use dipole antenna if necessary o Network malfunction due to sources of electr...

Page 56: ...igured In order to receive an SMS using the Monitoring app SMS receipt has to be configured in the router The following settings are required for this Enable SMS receipt In order to receive an SMS usi...

Page 57: ...rnative browser Why do I not see my changes in the Dashboard The browser may be composing the Dashboard page from its cache storage We recommend clearing the browser cache or reloading the page by pre...

Page 58: ...h lubricant must be performed by a recognized waste disposal company in compliance with environmental protection requirements and waste disposal regulations as well as the requirements of local author...

Page 59: ...sign quantity 1x Link order No LRM2 software update http www skf com group products lubrication solutions lubrication system components control units and software control units lrm2 index html 2G 3G m...

Page 60: ...ound in the section Country Group E in the docu ment Supplement No 1 to Part 740 of the Export Administration Regulations EAR http www bis doc gov or https www bis doc gov index php forms documents re...

Page 61: ...me software technologies and programs used in the firmware of the LRM2 are bound by licenses These licenses are listed in the SKF user manual for the LRM2 modem document number 951 181 021 EN The sour...

Page 62: ...petence and acquired a wide range of application expertise We utilize this experience to provide innovative solutions to OEMs and other manufacturers in practically all industrial sectors worldwide Ou...

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