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3.6 

Dress properly. Do not wear loose 

clothing or jewellery. Keep your hair, 

clothing and gloves away from mov-

ing parts

.

 Loose clothes, jewellery or 

long hair can be caught in moving parts.

3.7 

If devices are provided for the con-

nection of dust extraction and col-

lection facilities, ensure these are 

connected and properly used

.

 Use of 

dust collection can reduce dust-related 

hazards. 

Power tool use and care

4.1 

Do not force the power tool.  

Use the correct power tool for your  

application.

 The correct power tool will 

do the job better and safer at the rate for 

which it was designed.

4.2 

Do not use the power tool if the 

switch does not turn it on and off.

 

Any power tool that cannot be controlled 

with the switch is dangerous and must 

be repaired.

4.3 

Disconnect the plug from the power 

source and/or the battery pack from 

the power tool before making any 

adjustments, changing accessories, 

or storing power tools.

  

Such preventive safety measures re-

duce the risk of starting the power tool 

accidentally.

4.4 

Store idle power tools out of the 

reach of children and do not allow 

persons unfamiliar with the power 

tool or these instructions to operate 

the power tool.

 Power tool is danger-

ous in the hands of untrained users.

4.5 

Maintain power tools. Check for 

misalignment or binding of moving 

parts, breakage of parts and any 

other condition that may affect the 

power tool’s operation. If damaged, 

have the power tool repaired before 

use. 

Many accidents are caused by 

pooly maintained power tools.

4.6 

Keep cutting tools sharp and clean. 

Properly maintained cutting tools with 

sharp cutting edges are less likely to 

bind and are easier to control.

4.7 

Use the power tool, accessories and 

tool bits etc. in accordance with 

these instructions, taking into ac-

count the working conditions and 

the work to be performed.

 Use of the 

power tool for operations different from 

those intended could result in a hazard-

ous situation.

Battery tool use and care

5.1 

Recharge only with the battery 

charger specified by the manufac-

turer.

 

A charger that is suitable for one 

type of battery pack may create a risk of 

fire when used with another battery 

pack.

5.2 

Use power tools only with specific-

ally designated battery packs.

  

Use of any other battery packs may cre-

ate risk of injury and fire.

5.3 

When battery pack is not in use, 

keep it away from other metal  

objects, like paper clips, coins, keys, 

nails, screws or other small metal 

objects, that can make a connection 

from one terminal to another.

 

Short-

ing the battery terminals together may 

cause burns or a fire.

5.4 

Under abusive conditions, liquid may 

be ejected from the battery; avoid 

contact. Liquid ejected from battery 

may cause irritation or burns. If 

contact accidentally  

occurs, flush with water. If liquid 

contacts eyes, seek medical help. 

Liquid ejected from the battery may 

cause irritation or burns.

Service

6.1 

Have your power tool serviced by a 

qualified repair person using only 

identical replacement parts. 

This will 

ensure that the safety of the power tool 

is maintained.

4

A & 

A HYDRAULIC 

800-992-9898

Summary of Contents for Lincoln PowerLuber 1860

Page 1: ...PowerLuber grease gun Models 1860 1862 1864 series A Operation and maintenance Date of issue October 2016 Form number 404386C A A H Y D R A U L I C 8 0 0 9 9 2 9 8 9 8...

Page 2: ...and charger 7 Electrical safety 9 Tool use and care 10 General Description 11 Inspection 11 PowerLuber set up 12 Operation 13 Charger operation 16 Exploded views 18 Service parts list 20 Troubleshoot...

Page 3: ...ool out doors use an extension cord suit able for outdoor use Use of a cord suitable for outdoor use reduces the risk of electric shock 2 6 If operating a power tool in a damp location is unavoidable...

Page 4: ...e use Many accidents are caused by pooly maintained power tools 4 6 Keep cutting tools sharp and clean Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier...

Page 5: ...ecause it must maintain its lubricat ing properties in hot areas but the lubricant may be flammable if the temperature is too high Please read all warnings on lubricants before using this gun Do not u...

Page 6: ...data and the declara tion of conformity have been measured in accordance with a standard test method provided by EN 60745 and may be used for comparing one tool with another The declared vibration em...

Page 7: ...ctric shock 120 V AC present at charger terminals Failure to comply may result in serious injury or death D anger Protecting the environment Separate collection This product must not be disposed of wi...

Page 8: ...repair power cord 4 Make sure cord is located so that it will not be stepped on tripped over or otherwise subjected to damage or stress 5 Do not use an extension cord unless absolutely necessary Use...

Page 9: ...11 Do not charge battery pack when the tem perature is below 32 F 0 C or above 104 F 40 C This is very important for proper operation 12 Do not incinerate battery pack Fire may cause battery pack to e...

Page 10: ...d current 5 0 A Lubricant Grease Up to NLGI 2 Grease output Low output 3 5 oz min 99 g min High output 8 9 oz min 252 g min Weight 8 8 lbs 4 0 kg Accessories Battery Li Ion Model 1861 Output 18 V DC C...

Page 11: ...sitive dis placement single acting pump Thermal protector The thermal protector acts as a safeguard stopping the motor if gun is run continuously at maximum pressure Fig 1 2 16 7 8 1 17 5 Inspection V...

Page 12: ...n the follower handle 21 and latch the follower rod groove into the slot on the tube cap 3 Remove the plastic cap from the grease cartridge and insert cartridge into the container tube 4 Remove pull t...

Page 13: ...the lever is not completely shifted engaged hold the lever and toggle the switch to engage gears High delivers 5 5 ounces 0 162 l per min ute at 1 000 psi 68 bar back pressure Low delivers 3 5 oz 0 1...

Page 14: ...oz 4 To view total accumulated output since last reset press button B 23 0 7 oz is shown in example 4 C Fig 4 Fig 4 A Fig 4 C Fig 4 B 22 23 Expelling air pockets air purging 1 Withdraw the follower ro...

Page 15: ...handle 6 Push the follower rod into the grease tube assembly 7 Unscrew the grease tube assembly from the pump until lubricant oozes from the interface Tighten grease tube assembly into the pump assem...

Page 16: ...and may be used at this time 4 Disconnect charger from power source when not in use Notice Do not charge battery in air temper ature below 40 F 4 5 C or above 104 F 40 C Serious damage to battery can...

Page 17: ...e with no adverse affect on the battery 5 Always unplug the charger from the power supply when there is no battery in the cavity Notice Battery temperature will increase during and shortly after use B...

Page 18: ...ig IPB1 1 2 3 3 3 2 3 1 3 3 4 5 7 6 8 9 11 4 11 3 11 5 11 7 11 6 11 1 11 2 11 8 19 18 20 17 1 17 2 13 12 14 15 16 10 11 1 11 2 11 4 11 6 11 7 11 5 11 8 11 3 18 A A H Y D R A U L I C 8 0 0 9 9 2 9 8 9...

Page 19: ...p 286419 1 Service kits IPB1 Item Description Part number Qty 3 Handle with screw kit 286383 3 1 Left handle 1 3 2 Right handle 1 3 3 Screw M4 x 0 7 x 12 and washer assembly 4 Screw M4 x 16 not shown...

Page 20: ...31 2 32 31 3 38 39 40 37 36 2 36 1 30 31 1 34 3 41 2 33 4 33 5 34 2 33 3 32 33 1 33 2 34 1 30 38 38 37 36 2 37 36 2 30 4 30 1 30 2 30 3 Assembly note Seal lips on seal 37 must be pointed toward the g...

Page 21: ...Carrier 1st stage 1 32 4 Gear ring 1st stage 1 32 5 Gear planet 2nd stage 4 32 6 Carrier 2nd stage 1 32 7 Gear ring 2nd stage 1 32 8 Gear planet 3rd stage 3 32 9 Gear ring 3rd stage 1 33 Motor with pl...

Page 22: ...llower may be binding in grease tube assembly Replace grease tube assembly 17 Disassemble grease tube assembly and clean Be sure that follower has properly entered the grease cartridge Or Verify that...

Page 23: ...ric Tools and Similar Apparatus Part 1 Emis sion Product Family Standard EN 61000 3 2 Amendment 1 Amendment 2 Amendment 14 Electromagnetic Compat ibility EMC Part 3 Limits Section 2 Limits for Har mon...

Page 24: ...the information contained in this publication but no liability can be accepted for any loss or damage whether direct indirect or consequential arising out of the use of the information contained herei...

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