SKF Lincoln P653S User And Maintenance Instructions Download

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User and maintenance instructions

24 V DC or 120/230 V AC, 50-60 Hz.

Electric operated Centro-Matic

pumps P653S

Date of issue

March 2018

Form number

404372

Version

Summary of Contents for Lincoln P653S

Page 1: ...User and maintenance instructions 24 V DC or 120 230 VAC 50 60 Hz Electric operated Centro Matic pumps P653S Date of issue March 2018 Form number 404372 Version 2...

Page 2: ...rnal and external pressure transducer 14 Vent cycle 15 Fill reservoir with grease 15 Air expel procedures for pumps with follower 15 Stirring paddle 15 Low level control 15 Pump with follower plate 15...

Page 3: ...protection must be used to prevent splashing of material on skin or in eyes Always disconnect power source electricity air or hydraulic from pump when not being used Equipment generates very high gre...

Page 4: ...entioned in user manual will be regarded as misuse If P653S pump is used or operated in a manner other than specified any claim for warranty or liability will be null and void Exclusion of liability M...

Page 5: ...lled in Failure to comply may result in personal injury or damage to equipment WARNING Pump P653S must be installed by qualified personnel Connection of 120 VAC must be done according to National Elec...

Page 6: ...d danger of kinking behind hose socket Use high pressure hydraulic hose for lubrication lines 8 10 1 3 5 9 7 4 6 2 Components of P653S pump with follower 1 Reservoir 2 Mounting plate 3 Pump elements 4...

Page 7: ...nsducer internal vent valve three pumping elements connected together external pressure relief valve reservoir low level control end of lubrication line pressure switch or pressure transducer choice c...

Page 8: ...33 ft 10 m cord 4 conductors with bayonet plugs for external pressure switch or transducer 2AAC 33 ft 10 m cord 7 conductors 4 pole square plug 2A1 AC 33 ft 10 m cord 7 conductors 4 pole square plug...

Page 9: ...CC Number of pressure switches or transducers Low level control F1 fault relay 31 switch to F2 fault relay 31 switch to Pump combinations Mobil m x TC o CC x o 1 x 2 NO o NC x ground x ground x Press...

Page 10: ...317 bar in 100 psi 6 9 bar increments Lube cycle pressurization Motor turns cam 7 clockwise to start lubrication cycle As soon as pump starts to operate display rotating segment is turning clockwise a...

Page 11: ...f moving direction of pump motor Fig 6 Display during braking application of pump motor Fig 5 Activated cycle diagram 1 69 in 43 mm 2 05 in 52 mm 1 6 7 1 Activated venting element 6 Activated vent lev...

Page 12: ...direction to pump lubricant developing operating pressure Check valve 4 is open to pass lubricant to supply lines Body of pump element has a lateral outlet 5 Fig 12 for lubricant crossporting to inter...

Page 13: ...mp can go through three holding periods H1 H2 and H3 Holding time H1 Internal pressure switch must stay closed for 15 consecutive seconds before going to H2 If internal pressure switch opens during 15...

Page 14: ...here it closed External pressure transducer is set to close at 2 500 psi 172 bar Opening point of external pressure transducer is adjustable from 200 to 1000 psi 14 to 69 bar It is factory set to open...

Page 15: ...ring from pump Start filling pump As soon as grease level starts lifting follower stop filling and check for air trapped under follower Use plastic wire tie to expel air push plastic tie between follo...

Page 16: ...reservoir wall Since reservoir is full grease resistance guides pivot bracket inward to orbit A as soon as bracket passes cam 3 Switching parts of low level control for grease when reservoir is filled...

Page 17: ...cket with magnet 1 will stay outward in orbit C Magnet 1 will align with low level switch and activate LL indicator on pump display C 2 1 D 3 Switching parts of low level control for grease when reser...

Page 18: ...ypad 1 Display 2 Key for acknowledgment of fault indications and changing programming screens 3 Key for triggering additional lubrication cycle and for changing programming values 1 2 3 Keypad and dis...

Page 19: ...terruption after switching power on again If power supply is interrupted during lubricating time operating time will start at beginning after switching power on again Segment Test display is made when...

Page 20: ...l pressure transducer to drop 900 psi 62 bar below P7 parameter P7 minus 900 psi 62 bar during 10 seconds that pump motor reverses to locate vent position If at the end of the pause time internal pres...

Page 21: ...onds To trigger additional lubrication cycles externally Press pushbutton to trigger additional lubrication cycles externally Press pushbutton for 2 seconds Mobile pump w ignition switch open up to tw...

Page 22: ...w level fault F2 fault relay s contact will close on a pressure fault Both contacts can be used for remote signalling SP Option to have pump start with pause time or lube cycle SP Pump starts with a p...

Page 23: ...wledging fault signal flashing E1 E2 E3 E4 or LL changes into permanent light Messages that have been acknowledged but not yet remedied will flash again after pump is switched off and on again After f...

Page 24: ...1 hour Button pressed continuously quick sequence Example 12 hours Display Setting of pause time P1 hours and P2 minutes To access programming mode press both buttons at the same time 4 seconds so th...

Page 25: ...gramming of output signal for both alarm relays Default setting on printed circuit board for alarm contacts is switching to battery minus Press button so that P4 appears in display When releasing butt...

Page 26: ...and stay closed F2 fault relay s contact will close on pressure fault and stay closed Both contacts can be used for remote signalling Press pushbutton to change to option 1 Factory Setting Display Pre...

Page 27: ...tory setting is 3 500 psi 240 bar Press button to change value Reading x 100 Transducer setting in psi 35 x 100 3 500 psi 240 bar This setting is adjustable from 1400 to 4600 psi 96 to 317 bar in 100...

Page 28: ...r Display Press Display Press Complete programming Press button P is displayed Press additional lubrication to complete programming and to save entered parameters Programming of pump with pressure tra...

Page 29: ...nsducer Maximum pressure pump will build Operating mode after one sec after one sec after one sec after one sec after one sec Indicates that internal pressure transducer will close at 3 500 psi 240 ba...

Page 30: ...ansducer Setting where external transducer will open after one sec External pressure transducer will open at 900 psi 62 bar Termination of reviewing of parameters Indicates software version Next two d...

Page 31: ...switching current 0 1 mA Pump P653S without connecting cable 19 8 lb 9 0 kg Pump P653S version 1A 21 3 lb 9 7 kg Pump P653S Pump P653S version 3A 23 1 lb 10 5 kg Operating pressure with pressure swit...

Page 32: ...1 Jumper 31 Jumper M M 8 9 10 11 M 6 Low level switch 5 V 12 13 14 15 16 17 E 1 E 2 0 5 to 4 5 V Pressure transducer Signal Internal Pressure switch 5 V 0 5 to 4 5 V Signal External Pressure transduce...

Page 33: ...lt light 1 6 7 X1 Square connector X2 Round bayonet 2 1 30 31 Keypad 31 Jumper 31 Jumper M M M 8 9 10 11 6 Low level switch 12 13 14 15 16 17 E 1 E 2 5 V 0 5 to 4 5 V Signal 5 V 0 5 to 4 5 V Signal Pr...

Page 34: ...e control CC N A W O jumper Time control 1 Internal PS or PT 2 Internal and external PS or PT W O jumper Only internal PS or PT W jumper Both internal and external Shown w o jumper Internal PS or PT o...

Page 35: ...external 8 High pressure supply line 9 Injectors SL V SL 1 or SL 32 SL 33 and SL V XL injectors 10 Pressure switch P S or pressure transducer P T external optional A Power supply 24 V DC or 120 VAC op...

Page 36: ...cant and cannot settle This will result in damage to lubrication system and thus to bearing NOTE Consult Lincoln or Lincoln distributor representative before using lubricants with solid additives NOTE...

Page 37: ...i 23 F 5 C Esso Cazar K2 Ca 5 F 15 C Fiat Lubrificanti Comar 2 Li 13 F 25 C Kluber Centoplex 1 DL Li Ca 4 F 20 C Kluber Isoflex NBU 15 Ba 13 F 25 C Kluber Kluberplex BEM 34 132 Ca complex 4 F 20 C Klu...

Page 38: ...23 F 5 C Elkalub GLS 380 N1 Al complex 14 F 10 C Elkalub GLS 380 N2 Al complex 23 F 5 C Fuchs Renolit G7 G1 Bentonite 23 F 5 C Fuch Lubritech Gleitmo 585 M KTW drinking water release Li 14 F 10 C Inte...

Page 39: ...240 mm 0 433 in 11 mm 5 85 in 174 mm 7 1 in 180 mm Reservoir with follower plates AC A1 19 3 in 490 5 mm Reservoir with follower plates DC A1 18 5 in 470 5 mm Reservoir with stirring paddle AC A2 17...

Page 40: ...in 154 5 mm 7 in 180 mm 9 in 235 mm 9 5 in 240 mm Reservoir with follower plates AC B1 22 7 in 577 mm Reservoir with follower plates DC B1 21 9 in 557 mm Reservoir with stirring paddle AC B2 21 1 in 5...

Page 41: ...m C1 C2 9 25 in 235 mm 9 5 in 240 mm 0 43 in 11 mm 6 in 154 5 mm 7 in 180 mm Reservoir with follower plates AC C1 32 7 in 834 mm Reservoir with follower plates DC C1 32 in 814 mm Reservoir with stirri...

Page 42: ...mm 27 in 685 5 mm 6 in 154 5 mm 7 in 180 mm 9 in 235 mm 9 5 in 240 mm Reservoir with follower plates AC D1 38 1 in 969 5 mm Reservoir with follower plates DC D1 37 3 in 949 5 mm Reservoir with stirrin...

Page 43: ...y distribute grease in reservoir minimizing air pockets To speed up filling or refilling of pump grease fitting can be replaced with 1 8 in 3 175 mm swivel connection to attach hose from larger output...

Page 44: ...Fig 31 Pump mounting template Pump mounting plate Top edge of pump 8 19 in 208 mm 7 08 in 179 83 mm 1 437 in 36 5 mm 44...

Page 45: ...Pump failed to develop pressure at the end of the line pump with external pressure switch or pressure transducer Push switch 2 Fig 15 to acknowledge fault Initiate manual lube cycle Investigate and co...

Page 46: ...Fig 32 Pump without follower 27 63 59 or 63 60 61 58 62 56 or 67 64 57 66 21 3 7 14 11 5 12 4 35 9 18 10 17 22 1 13 20 24 8 8 23 33 8 37 or 55 40 2 65 31 27 29 30 28 39 32 68 69 46...

Page 47: ...Fig 33 Pump with follower 54 53 52 51 50 49 48 47 46 45 44 41 42 43 47...

Page 48: ...lief unit 545 32906 1 1 59 Cable assy 10m 7 7 pole shielded 664 34428 3 1 25 Not used 60 Connector for signal cable 7 poles AC pump 664 34569 1 1 26 Not used Connector for signal cable 7 poles DC pump...

Page 49: ...Fig 34 Pump without follower 21 3 7 14 11 5 12 4 35 9 18 10 13 20 24 8 23 33 8 14 17 22 1 8 37 or 55 40 2 31 32 29 30 28 39 68 63 59 or 63 60 61 56 or 67 57 58 64 66 68 69 49...

Page 50: ...Fig 35 Pump without follower 50 49 48 47 46 45 44 43 42 50...

Page 51: ...er 234 10825 3 1 57 Cable assy 10 m 4 4 pole shielded 664 34741 7 1 23 O ring 72NBR 195 00 x 3 00 219 10390 3 1 58 Connector for external pressure switch transducer 664 34550 6 1 24 Rocker arm assembl...

Page 52: ...he respective national authorities The person empowered to assemble the technical documentation on behalf of the manufacturer is the head of standardization See manufacturer s address Furthermore the...

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Page 56: ...marks of the SKF Group SKF Group 2018 The contents of this publication are the copyright of the publisher and may not be reproduced even extracts unless prior written permission is granted Every care...

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