background image

Imprint

In accordance with the EU Machine Directive 
2006/42/CE, the installation and activation 
instructons are an integral part of a lubrica-
tion system and must be kept close to the 
equipment for future reference.

The original installation and activation 

instructions were drafted in compliance with 
the applicable standards and rules governing 
technical documentation. 

© SKF

This documentation is protected by copy-
right. All rights reserved. The photomecha-
nical reproduction, copying, and distribution 
of this documentation or parts thereof by 
means of processes such as data processing, 
data carriers, and data networks is strictly 
prohibited without the express permission of 
SKF.

Subject to editorial or technical 

modifications.

Service

For all technical questions, please contact:

SKF France
Lubrication Product Division
Bld Charles de Gaulle
B.P. 239
37540 St-Cyr-sur-Loire
FRANCE
Tel. +33 (0) 247 403 087
[email protected]

Or an SKF Service Centre, the addresses of 
which are given on our website:

www.skf.com/lubrication

Content

Imprint . . . . . . . . . . . . . . . . . . . . . . . 3
Service  . . . . . . . . . . . . . . . . . . . . . . . 3
Safety instructions. . . . . . . . . . . . . . 4
Lubricants  . . . . . . . . . . . . . . . . . . . . 6
Versions  . . . . . . . . . . . . . . . . . . . . . . 9
Design  . . . . . . . . . . . . . . . . . . . . . . 11
Function . . . . . . . . . . . . . . . . . . . . . 15
Installation . . . . . . . . . . . . . . . . . . . 16
Pump element . . . . . . . . . . . . . . . . 17
Mounting the pump elements   . . . 18
Level monitoring  . . . . . . . . . . . . . . 19
Commissioning  . . . . . . . . . . . . . . . 21
Adjusting the discharge volume  . . 21
Reservoir filling  . . . . . . . . . . . . . . . 22
Maintenance  . . . . . . . . . . . . . . . . . 23
Failures   . . . . . . . . . . . . . . . . . . . . . 24
Technical data  . . . . . . . . . . . . . . . . 25
Spare parts  . . . . . . . . . . . . . . . . . . 27
Shutdown   . . . . . . . . . . . . . . . . . . . 28
Service  . . . . . . . . . . . . . . . . . . . . . . 28

3

Summary of Contents for GSJB

Page 1: ...Motor driven pump unit GSJB Installation and operation manual Version 03 Date of issue November 2014 Publication number 951 130 189 Languages EN Country Countries...

Page 2: ...2...

Page 3: ...ssing data carriers and data networks is strictly prohibited without the express permission of SKF Subject to editorial or technical modifications Service For all technical questions please contact SK...

Page 4: ...ses liquefied gases pressurized gases in solution and fluids with a vapor pressure exceeding normal atmospheric pressure 1013 mbar by more than 0 5 bar at their maximum per missible temperature Unless...

Page 5: ...ed experts are persons who have been trained instructed and familia rized with the end product into which the described product is installed These persons are considered capable of such tasks due to t...

Page 6: ...f the CLP regulation EC 1272 2008 and identified with hazard pictograms GHS01 GHS06 and GHS08 can only be used to feed the SKF centralized lubrication systems transported or distributed by these syste...

Page 7: ...achinery to be lubricated will specify the lubricant requirements for each point to be lubricated You must make sure that the required quantity of lubri cant is provided to the relevant lubrica ting p...

Page 8: ...it va lues and yet not be suitable for use in cen tralized lubrication systems for other reasons For example some synthetic lubri cants are not compatible with elastomers Lubricants and the environmen...

Page 9: ...ers can cause physical injury to persons or da mage to other material assets Refer to safety precautions in the lubricant manufacturer s material safety data sheet Lubricants are hazardous substance I...

Page 10: ...0 0 and 1 2 Single phase three phase GSJB0 2K 428 2 230 50 GSJB0 2K 140 2 230 400 50 GSJB0 2K1 428 2 230 50 GSJB0 2K1 140 2 230 400 50 GSJB0 2K5 428 2 230 50 GSJB0 2K5 140 2 230 400 50 GSJB0 6K 428 6...

Page 11: ...lubricant level with the transpa rent reservoir It is equipped as option with an electric minimal level switch such as a capacitive switch greases NLGI grade 000 00 0 and 1 or as a rocker switch grea...

Page 12: ...326 184 45 220 307 4 holes 6 5 at 90 on a circle 85 GSJB0 2K 346 224 240 45 425 4 holes 6 5 at 90 on a circle 85 GSJB0 6K 12...

Page 13: ...220 327 184 326 45 4 holes 6 5 at 90 on a circle 85 GSJB0 2K1 240 485 346 224 45 4 holes 6 5 at 90 on a circle 85 GSJB0 6K1 13...

Page 14: ...326 184 45 220 307 4 holes 6 5 at 90 on a circle 85 GSJB0 2K5 346 224 240 45 425 4 holes 6 5 at 90 on a circle 85 GSJB0 6K5 14...

Page 15: ...ber of the pumping ele ment During its rotation the eccentric will push back the piston into the pumping ele ment Under the pressure of the piston the lubricant in the metering chamber is fed out thro...

Page 16: ...pply voltage on site must agree with the information on the nameplate Check the fusing of the cir cuit Use only the original fuse with the required ampere value If other fuses are used damage to prope...

Page 17: ...t pistons the valve piston and the pumping piston The pump piston is buil ding up the pressure inside the pump ele ment It is actuated to and fro movement by the eccentric as the heel of the piston is...

Page 18: ...ricant between the fixing thread and the groove Pull out the piston of the new pump ele ment as far as possible Insert the pump element with a light upward inclination until the eccentric fig 5 The se...

Page 19: ...lubricant Fluid greases NLGI grades 000 to 1 The level switch is an inductive proximity switch for greases and fluid greases It is in tegrated to the cover of the reservoir For 2 kg reservoir connect...

Page 20: ...ned downward by the grease resistance when the reservoir is full Every time the agitator rotates a pulse is ge nerated When the minimum fill level is reached the resistance the grease exerts on the ro...

Page 21: ...e clamping nut 3 Tighten the sealing nut 1 Adjusting the discharge volume To adjust the pump element flow rate you need a 4 mm key for hexagon socket screw A pumping element type GS100 8 _ can deliver...

Page 22: ...emove the protective cap and connect the filling pump to the grease nipple cone shaped grease nipple DIN 71412 M 10 1 Fill the reservoir with lubricant free of air bubbles Do not start the pump unit w...

Page 23: ...e CAUTION Working on products that have not been disconnected from the power supply can cause serious injury or death to persons Installation maintenance and repair work may only be carried out by qua...

Page 24: ...lubricant and bleed Air in the reservoir Bleed the pump and the pipes and use a deaerated lubricant Usuitable lubricant Empty the whole installation and replace the lubricant No signal from the level...

Page 25: ...shaped grease nipple DIN 71412 filling port G1 4 Material Housing aluminum Reservoir polycarbonate Weight Unit with reservoir 2 kg empty 7 8 kg Unit with reservoir 6 kg empty 8 8 kg Motor Voltage1 and...

Page 26: ...level has been reached Voltage max 10 to 30 V DC Current 6 to 12 mA Minimal level switch grease grade 2 Function mechanical potential free Reed switch Type NO Voltage max 24 V DC Power max 0 6 W Curre...

Page 27: ...or 6 kg reservoir 179 990 371 Socket for minimal level switch type straight without cable 0 to 30 VAC DC 3 A 179 990 372 Socket for minimal level switch type angled without cable 0 to 30 VAC DC 3 A 17...

Page 28: ...lubrication system to a permanent standstill please comply with the legal stipulations for disposal of grease containing components The system can also be taken back by SKF for disposal if the costs a...

Page 29: ...29...

Page 30: ...tents of this publication are the copyright of the publisher and may not be reproduced even extracts unless prior written permis sion is granted Every care has been taken to ensure the accuracy of the...

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