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sitrex HM 360, Assembly, Use And Maintenance

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MAINTENANCE 

 

41

 

CHAPTER 7   
 
MAINTENANCE 

 
 
 
 

Summary of Contents for HM 360

Page 1: ...ASSEMBLY USE AND MAINTENANCE SPARE PARTS LIST HM 360 ...

Page 2: ......

Page 3: ..._16 5 2 SEQUENCE D ASSEMBLAGE _______________________________________________________________________17 CHAPTER 6 ADJUSTMENT PREPARATION AND USE 30 6 1 INTRODUCTION__________________________________________________________________________________31 6 2 MOUNTING TO THE TRACTOR _____________________________________________________________________31 6 3 CONNECTING THE CARDAN SHAFT____________________...

Page 4: ...GENERAL INTRODUCTION WARRANTY 2 CHAPTER 1 GENERAL INTRODUCTION WARRANTY ...

Page 5: ...aged during transport and that all the attachments are present Claims must be made in writing to the agent within 8 days of receipt The manufacturer warrants new machinery at the time of delivery to the original purchaser to be free from defects in material and workmanship if properly set up and operated in accordance with this Operator s Ma nual The manufacturer undertakes to repair or replace fr...

Page 6: ...GUIDE TO THE SIGNS AND SYMBOLS USED IN THIS MANUAL AND THEIR LOCATION ON THE MACHINE 4 CHAPTER 2 GUIDE TO THE SIGNS AND SYMBOLS USED IN THIS MANUAL AND THEIR LOCATION ON THE MACHINE ...

Page 7: ...avoid injury to the operator and anyone within range of the machine 2 2 WARNING SIGNS 1 Before beginning operations read the in struction manual carefully 2 Prior to any maintenance work adjust ments or repairs stop the machine set it on the ground turn off tractor and apply parking brake Remove key from ignition and consult the instructions and main tenance manual 3 This is a warning to use prope...

Page 8: ... situa tion which if not avoided could cause less severe or minor injuries 7 Risk of possible ejection of blunt objects Keep a safe distance from the machine 8 Indicates that it is dangerous to touch the Cardan shaft For all other information regarding the Cardan shaft see the use and maintenance booklet specifically for the Cardan shaft which together with this manual makes up the documentation o...

Page 9: ...tating tines Keep a safe dis tance away 2 4 INDICATION SIGNS 12 Indicates a greasing point 13 Shows the direction of rotation of the power takeoff and the maximum number of revolutions 14 Shows suitable tools for maintenance and cleaning grease pump brush NOTE All the signs and symbols so far shown appear in the manual Some of these are also on the machine for their location the diagram on page 8 ...

Page 10: ...OLS ON THE MACHINE 2 15 A See point 10 page Errore Il segnalibro non è definito B See point 12 page 7 C See point 13 page 7 D See point 11 page Errore Il segnalibro non è definito E See point 9 page Errore Il segnalibro non è definito F See point 7 page 6 G See point 1 page 5 H See point 2 page 5 I Manufacturer decal ...

Page 11: ...GENERAL SUMMARY OF SAFETY AND ACCIDENT PREVENTION INSTRUCTIONS 9 CHAPTER 3 GENERAL SUMMARY OF SAFETY AND ACCIDENT PREVENTION INSTRUCTIONS ...

Page 12: ...plete with the re quired overload protection and guard secured with the appropriate small chains Be aware of the rotation al direction of the Cardan shaft 9 Before operating the tractor and machine check that all transport and operational safety devices are complete and working 10 When driving on public roads you should comply with the Highway Code regulations for the country concerned 11 Do not e...

Page 13: ...n case of replacement substitute it with one having the same characteristics 29 Regularly check all protection on the Cardan shaft This should always be in excellent condition and se curely fixed 30 It is important to ensure that the protection on the Cardan shaft is complete 31 Connection and disconnection of the Cardan shaft must be carried out with the engine switched off 32 Pay particular atte...

Page 14: ...ws and nuts for tight ness and grip Tighten if necessary 41 When carrying out maintenance work or re placing the blades raise the machine and rest on adequate supports 42 Use the quantities of grease and oil advised 43 Spare parts must meet the requirements as defined by the manufacturer Use only original spare parts 44 Safety decals must always be clearly visible They must be kept clean and repla...

Page 15: ...PRODUCT IDENTIFICATION 13 CHAPTER 4 PRODUCT IDENTIFICATION ...

Page 16: ...mt 3 mt mm 2800 kg 420 kW 15 142 118 inches 110 Lbs 924 4 2 MAIN MACHINE PARTS Pos Description Pos Description 1 THREE POINT LINKAGE 9 ANTI ACCIDENT PROTECTION 2 BAR 10 CARDAN SHAFT PROTECTION 3 REDUCTION UNIT 11 ROPE 4 AXLE 12 PARKING STAND 5 DRIVEN BOX 13 SHAFT PROTECTION 6 HAY GUARD 14 WHEEL UNIT 7 R H DEFLECTOR 15 L H DEFLECTOR 8 ROTORS 16 IDENTIFICATION PLATE 4 1 ...

Page 17: ...DELIVERY AND ASSEMBLY 15 CHAPTER 5 DELIVERY AND ASSEMBLY ...

Page 18: ...country to country depending on transport requirements 5 1 1 PACKAGE OF THE MACHINES Lift the machine using a forklift truck crane or other suitable equipment of sufficient capacity after first check ing the weight of the configurations in the table given below Check the stability and positioning of the load on the forklift truck forks or crane hook Keep the load as low as possible during movement...

Page 19: ...erfectly aligned vertically 4 In the case of further transportation make sure the machine is well secure on the transport means WEIGHT PACKING WEIGHT kg 450 Lbs 990 5 2 SEQUENCE D ASSEMBLAGE Assembly is highly dangerous and must be carried out in strict accordance with the following instructions We recommend that assembly be performed by qualified personnel We also recommend that assembly be car r...

Page 20: ...51 shafts 20 fasten ing all with the two pins 31 and 72 Before assembling slide the guard 27 casings 25 and clips 29 with out tightening them over the universal joint Insert the special plastic bushings 28 in the frame 23 and place the frame over the central journal of the housings Secure the journal to the frame with the shoulder bushing 90 and the snap ring 91 Put the casings 25 and guard 27 in ...

Page 21: ...3 Place caps 52 on guard ends 5 2 5 Connect tie rods 21 and 22 to the rotor assembly fastening them to the housings with the washers 40 and split pins 20 Next attach the drawbar 17 to the frame 23 using the pin 24 and clip 25 Connect tie rods 21 and 22 to the drawbar fastening with the washer 40 and pin 20 5 5 5 6 ...

Page 22: ...le L Hole L is used for tedding hole M is for the swath position and hole N for the transport position 5 2 7 Attach the hay guard bracket 69 to the draw bar and fasten with pin 25 To keep the bracket from oscillating attach strut 67 with the spring 68 and nut 39 Attach the hay guard 64 using the bolt 66 and nut 39 and secure with pin 65 and clip 8 Place cap 10 on the end of the hay guard 5 7 5 8 ...

Page 23: ...to the drawbar Attach rope 3 to the locking device 2 Attach pin 11 with clip 12 and parking stand 6 fastening it with pin 7 and clips 9 and 8 It is advisable to raise the machine before assembling the parking stand To raise the machine a tractor may be used The procedures for attaching and raising are described in detail in the following points 5 2 9 and 5 2 10 5 9 ...

Page 24: ... lifter arms 3 and then apply the parking brake Remove the ignition key from the instrument panel Insert the brackets at the ends of the arms 3 in the pins 2 and lock them with split pins 4 Fit the upper tie rod 5 into the seating shown and lock it with the pin 6 and split pin 7 Adjust the tie rod until the rotors of the machine are parallel with the ground Stabilise the machine by stopping any os...

Page 25: ...n in the illustration opposite 5 2 11 Fit the large disk 5 the wheel 6 the small disk 7 and the washer 8 to the right hand 3 and left hand 4 arms Then secure with nuts 9 The two wheel units are now assembled the right hand unit 1 and the left hand unit 2 Make sure these operations are correctly carried out before proceeding to the next phase 5 11 5 12 5 13 ...

Page 26: ... pins 7 and split pins 8 Make sure all these opera tions are correctly carried out before proceeding to the next phase 5 2 13 Attach to arm 42 the bushings 43 the bolt 41 with lock nut and pin 46 and the pin 46 which is fas tened with the washer 35 spring 44 and spring pin 45 Attach bushings 48 and spring 58 to arm 47 Attach arm 42 to the frame 23 using the bolt 38 and nut 39 Attach arm 47 with th...

Page 27: ...d and clearly divided into groups with the code number indicated for each group of tines The tines must be as sembled on the rotors in an alternating manner as shown For mounting place tine in its appropri ate seating and fix it in place with the screw 13 washer 14 and nut 15 5 16 5 17 ...

Page 28: ...Y 26 5 2 15 Attach the right hand 29 deflectors to their brackets for the various choices see fig 6 10 and 6 11 and secure with split pins 9 Fit the spring arms 36 in their slots E or F F and secure with split pins 8 5 18 ...

Page 29: ...and inserting the safety pin 5 Follow the same procedure for the left guard 19 Attach tie rods 7 and 18 with bolts 8 washers 9 10 and nut 11 on the 3 point hitch Couple the right guard 1 to tie rod 7 and the left guard 19 to tie rod 18 with bolts 6 and nuts 4 the bolts 6 must not be completely tightened to allow tie rods and guards to pivot freely 5 19 ...

Page 30: ...n the hole indicated and secure it using the flexible pin 2 Insert the clip 3 in the hole as shown and fasten it using the screw 4 the washer 5 and nut 6 5 2 18 When the machine is working the cardan shaft support 1 must be lodged securely in the clip 2 5 20 5 21 ...

Page 31: ...DELIVERY AND ASSEMBLY 29 5 2 19 Assembly is now complete and the machine is as shown in the illustration The machine should now be lowered to the ground 5 22 ...

Page 32: ...ADJUSTMENT PREPARATION AND USE 30 CHAPTER 6 ADJUSTMENT PREPARATION AND USE ...

Page 33: ...lever 1 is in the locked position Reverse the tractor to wards the machine lining up the tractor lifter arms 3 with the lateral con necting pins 2 Switch off the tractor engine and apply the parking brake Remove the ignition key from the instrument pan el Fit the sockets at the ends of the lifting arms 3 over the pins 2 on the machine s 3 point lin kage Secure them with split pins 4 Fit the upper ...

Page 34: ... following pages If a safety system is provided this should be fitted to the machine end not to the tractor end During both transport and use avoid conditions where the Cardan transmission shaft is extended to the maximum In all working conditions the te lescopic tubes must overlap by at least 1 3 of their length Fig 6 3 Conversely when the Cardan shaft is contracted to the maximum there should st...

Page 35: ...driving position Do not start the machine if it is damaged or even if you only suspect it is damaged and inform your nearest dealer of the problem and ask for assistance Do not allow yourself to become distracted when working give your full attention to the job in hand Maintain constant control over the tractor and ensure that you know how to stop quickly and switch off the engine Caution when wor...

Page 36: ...ure exactly 1 Lower the machine until its wheels touch the ground this is recommended every time the tractor is stopped for any reason 2 Put the hydraulic directional control lever on the tractor into the locked position 3 Switch off the engine leaving the tractor in gear 4 Apply the parking brake 5 Remove the ignition key from the instrument panel Now prepare the machine for field use as indicate...

Page 37: ...iver or lever and move the tine backwards until the pin comes out of the hole Then rotate the support until the pin can slot into the other hole see diagram 6 6 3 While raking turning and spreading the machine should be inclined forwards This is achieved by adjusting the arm 1 on the top linkage point of the tractor The correct position is reached when the end point of the parallel tine 2 lightly ...

Page 38: ...eading the two rotors must rotate in op posite directions as shown by the arrows in Fig 6 10 to obtain rota tion in opposite direc tions move shift lever 53 into position C making sure that the tines of the two rotors are offset If the tines are not positioned correctly pull on the tine so that the pin comes out of hole A and insert it in hole B The wheel height and the tilt of the machine must be...

Page 39: ...he high position with pin 65 Position the tines as shown in the figure extracting the pin from hole B and inserting it in hole A The rotors must turn in the same direction as shown in the figure To obtain this move shift lever 53 into position D The wheel height and the tilt of the machine must be adjusted to the working conditions however it is prefer able to work with the wheels in the middle he...

Page 40: ...t shows the machine moves the forage when tedding with the right rake containing the forage 6 7 2 Figure on the left shows the forming of a simple lateral swath Figure on the right shows the forming of a double swath moving in the same direction 6 7 3 Figure shows the forming of a double swath mov ing in the opposite direction 6 14 6 13 6 12 ...

Page 41: ... this is recommended every time the tractor is stopped for any reason 3 Put the hydraulic directional control lever on the tractor into the locked position 4 Switch off the engine leaving the tractor in gear 5 Apply the parking brake 6 Remove the ignition key 7 See fig 6 15 Remove pin 4 and insert into hole A bring down the jack l until hole B is underneath the jack holder bushing C Remove pin 3 i...

Page 42: ...shaft and place it on its rest 6 7 6 Withdraw the split pin 2 from the pin 3 and re move this pin The tie rod 1 is now disconnected from the machine 6 7 7 Withdraw the split pin 3 and remove the lateral arms 2 from the pins 1 on the 3 point linkage 6 18 6 19 6 17 ...

Page 43: ...MAINTENANCE 41 CHAPTER 7 MAINTENANCE ...

Page 44: ... an area having the proper equipment readily available and in good condition This area must always be kept clean and dry and must have enough surrounding space to facili tate operations Any work must be carried out by trained personnel Contact the dealer nearest to you Respect the warnings and procedures for maintenance and technical assistance given in this manual Do not use petrol solvents or ot...

Page 45: ... necessary control and to operate in safety practise various manoeuvres by simulating those required in the workplace with the help of an experienced person If you activate the machine while it is raised from the ground make sure there is nobody standing nearby or in a dangerous position 7 3 LAYING UP FOR EXTENDED PERIODS At the end of the season or when an extended period of inactivity is envisag...

Page 46: ...i 6 2 Axle Greasing 20 Grease 8 2 Cardan shaft Greasing 8 Grease General checking of bolts security pins and split pins to be carried out initially after the first 8 hours of use Subsequently every 50 hours and whenever the machine is laid up for extended periods A Each time the Cardan shaft is disconnected and Whenever the machine is stopped we recommended that you clean the power takeoff shaft a...

Page 47: ... the Cardan shaft manual you should follow the instructions given by the Cardan shaft manufacturer 7 5 1 MAINTENANCE OF SLIDING PARTS DISMANTLING Turn the two eccentric pins on the ferrule until the protective cone comes free Withdraw the shaft protec tive guard Cheek the condition of the ferrule and all protective parts ASSEMBLY Lubricate the supporting ferrule seating Refit the supporting fer ru...

Page 48: ...f the Machine Directives 89 392 EEC 91 386 EEC 7 7 SCRAPPING THE MACHINE The machine consists mainly of ferrous material which must be disposed of according to the regulations in force in the country concerned There is also a small amount of plastic which must be disposed of according to the regulations in force in the country concerned There is a very small amount of residual grease which must be...

Page 49: ...SPARE PARTS LIST 47 CHAPTER 8 SPARE PARTS LIST ...

Page 50: ...SPARE PARTS LIST 48 TABLE NO 920 089 ...

Page 51: ...226 SCREW M10 X 20 DIN 933 8 8 VIS M10 X 20 DIN 933 8 8 34 7 600 628 NUT M10 8 ECROU M10 8 35 7 600 322 WASHER D 10 5 DIN 125A RONDELLE D 10 5 DIN 125A 36 1 200 276 SPRING RESSORT 37 6 600 006 SCREW M10 X 25 DIN 933 8 8 VIS M10 X 25 DIN 933 8 8 38 1 600 780 SCREW M16 X160 DIN 931 8 8 VIS M16 X160 DIN 931 8 8 39 3 600 080 NUT M16 DIN 980 ECROU M16 DIN 980 40 3 600 042 WASHER D 23 DIN 125A RONDELLE ...

Page 52: ...SPARE PARTS LIST 50 TABLE NO 920 088 ...

Page 53: ...0 608 BEARING 6207 2RS PALIER 6207 2RS 34 2 200 244 CROWN COURONNE 35 1 200 267 FLANGE BRIDE 36 4 600 613 SCREW M10 X 35 8 8 DIN 912 8 8 VIS M10 X 35 8 8 DIN 912 8 8 37 1 210 460 R H ROTOR ROTOR DROIT 38 2 210 408 WHEEL SUPPORT SUPPORT DE ROUE 39 14 600 088 WASHER D 13 DIN 125A RONDELLE D 13 DIN 125A 40 10 600 617 SCREW M12 X 60 DIN 931 8 8 VIS M12 X 60 DIN 931 8 8 41 1 200 664 SHIM EPAISSEUR 42 3...

Page 54: ...SPARE PARTS LIST 52 TABLE NO 920 090 ...

Page 55: ...8 7 1 210 466 R H TIE ROD TIRANT DROITE 8 2 210 475 PIN PIVOT 9 2 600 031 WASHER D 17 DIN 125A RONDELLE D 17 DIN 125A 10 2 600 322 WASHER D 10 5 DIN 125A RONDELLE D 10 5 DIN 125A 11 2 600 029 NUT M10 DIN 980 ECROU M10 DIN 980 12 1 600 841 SPRING PIN D 3 5X18 DIN 1481 GOUPILLE D 3 5X18 DIN 1481 13 1 200 991 SUPPORT SUPPORT 14 1 600 833 SCREW M4 X 16 DIN 84 4 8 VIS M4 X 16 DIN 84 4 8 15 1 200 992 CL...

Page 56: ...SPARE PARTS LIST 54 TABLE NO 920 093 ...

Page 57: ...RALLEL TINE DENT DROITE PARALLELE 10 5 200 285 1 L H PARALLEL TINE DENT GAUCHE PARALLELE 11 5 210 523 R H LARGE TINE DENT DROITE COUDEE 12 5 200 286 1 L H LARGE TINE DENT GAUCHE COUDEE 13 20 600 616 SCREW M12 X 35 DIN 933 8 8 VIS M12 X 35 DIN 933 8 8 14 20 600 845 WASHER D 12 36 X 4 RONDELLE D 12 36 X 4 15 20 600 366 SELF LOCKING NUT M12 DIN 982 8 ECROU AUTO SERRANT M12 DIN 982 8 16 20 200 280 SPR...

Page 58: ...OCKING NUT ECROU AUTO SERRANT 7 2 200 239 PIN PIVOT 8 2 600 019 SPLIT PIN GOUPILLE 9 4 200 720 INNER DUST COVER PROTEGE POUSSIERE INTERIEUR 10 4 200 247 OUTER DUST COVER PROTEGE POUSSIERE EXTERIEUR 11 4 600 031 WASHER RONDELLE 12 4 600 629 SELF LOCKING NUT ECROU AUTO SERRANT 13 4 600 638 TUBE CHAMBRE A AIR 14 4 600 639 COVER ENVELOPPE 15 4 600 637 RIM JANTE 16 4 200 245 SPACER ENTRETOISE 17 8 600 ...

Page 59: ...SPARE PARTS LIST 57 ...

Page 60: ...Zona Industriale Viale Grecia 8 06018 TRESTINA Perugia ITALY Tel 39 075 8540021 Telefax 39 075 8540523 e mail sitrex sitrex it www sitrex com ...

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