SIP HG3000S SWF Assembly Instructions Manual Download Page 8

least  10  metres  away  and  out  of  the  reach  of  sparks  and  heat  or  protect 

against ignition with suitable and snug fitting, fire resistant covers or shields. 
Walls touching combustibles on opposite sides should not be welded on, walls, 

ceilings and the floor near the work area should be protected by heat resistant 

covers or shields. 
Openings (concealed or visible) in floors or walls within 10 metres may expose 

combustibles to sparks. 
Combustibles adjacent to walls, ceilings, roofs or metal partitions can be ignit-

ed by radiant or conducted heat. 
After the work is done, check that the area is free of sparks, glowing embers and 

flames. 
An empty container that has held combustibles, or that can produce flamma-

ble or toxic vapours when heated, must never be welded, unless the container 

has  first  been  cleaned.  Consult  HSE  INDG214,  HSG250  and  CS15.  HSE  docu-

ment  CS15  includes  information  on  cleaning  by  thorough  steam  or  solvent/

caustic cleaning  followed by purging and inserting with nitrogen, carbon diox-

ide or water filling just below working level. 
A container with unknown contents should be treated as if it contained combus-

tibles  (see  previous  paragraph), 

Do  not 

depend  on  sense  of  smell  or  sight  to 

determine if it is safe to weld. 
Hollow items must be vented before welding as they can explode. 
Explosive atmosphere; Never weld when the air may  contain flammable dust, 

gas or liquid vapours (such as petrol). 

  SAFETY INSTRUCTIONS….cont 

The welding arc produces ultraviolet (UV) and infrared (IR) rays as well as extreme tem-

peratures that can cause injury to your eyes and skin. Do not look at the welding arc 

without proper eye protection. 

 

The electric welding arc must not be observed with the naked eye. Always use a 

welding mask; Ensure the welding mask  is fitted with the correct shade of filter 

lens for the welding current level, and covers the entire face from neck to the 

top of the head.  
Welding gauntlet gloves should be worn to protect the hands from burns, non-

synthetic overalls with buttons at the neck and wrist, or similar clothing should be 

worn. Greasy overalls should not be worn. Wear suitable protective footwear. 
Always  wear  correctly  rated  protective  clothing  which  covers  all  areas  of  the 

body; The  operator  should  not  weld  with  any  bare  skin  showing  to  reduce  the 

chance of burns etc.   
Avoid oily or greasy clothing, a spark may ignite them. 
Hot  metal  such  as  electrode  stubs  and  workpieces  should  never  be  handled 

   GLARE AND BURNS 

29 

Ref. No. 

Description 

Sip Part No.  Ref. No. 

Description 

Sip Part No. 

1.  

Plastic Edge 

WE02-00541 

25. 

Loading Board 

WE02-00565 

2. 

Handle 

WE02-00542 

26. 

Bracket For Heat Sink-II 

WE02-00566 

3. 

Left Side Panel 

WE02-00543 

27. 

Rectifier Filter Board 

WE02-00567 

4. 

Front Panel  

WE02-00544 

28. 

IGBT Power Amplifiers PCB 

WE02-00568 

5. 

Potentiometer knob 

WE02-00545 

29. 

Fan 

WE02-00569 

6. 

Voltage / Amps Display 

WE02-00546 

30. 

Timing Sequence PCB 

WE02-00570 

7. 

Wire Feed Support Column 

WE02-00547 

31. 

Drive board for wire feed 

WE02-00571 

8.  

Wire Feed Fixed Plate  

WE02-00548 

32. 

Beam 

WE02-00572 

9. 

Top Panel 

WE02-00549 

33. 

Right Side Panel 

WE02-00573 

10. 

Median Plate 

WE02-00550 

34. 

Shield For Heat Sink - II 

WE02-00574 

11. 

Rectifier Board 

WE02-00551 

35. 

Rubber Wheel 

WE02-00575 

12. 

Shield For Heat Sink - I 

WE02-00552 

36. 

Bottom Panel Bracket 

WE02-00576 

13. 

Strut 

WE02-00553 

37. 

Amps Sampling Board 

WE02-00577 

14. 

Switch Holder 

WE02-00554 

38. 

Bracket For Transformer 

WE02-00578 

15. 

Switch 

WE02-00555 

39. 

Main Transformer 

WE02-00579 

16. 

Rear Panel 

WE02-00556 

40. 

Bracket For Transformer 

WE02-00580 

17. 

Chain 

WE02-00557 

41. 

Output Reactor 

WE02-00581 

18. 

Two Core Socket 

WE02-00558 

42. 

Bottom Panel 

WE02-00582 

19. 

Fan - II 

WE02-00559 

43. 

Castor 

WE02-00583 

20. 

Mains Lead 

WE02-00560 

44. 

LED Holder 

WE02-00584 

21. 

Filter 

WE02-00561 

45. 

Welding Mode Selector Switch 

WE02-00585 

22. 

Power PCB 

WE02-00562 

46. 

Potentiometer Knob 

WE02-00586 

23. 

Control Transformer 

WE02-00563 

47. 

Dinse Connector 

WE02-00587 

24. 

Bracket For Heat Sink - I 

WE02-00564 

48. 

Interconnection Lead Socket 

WE02-00588 

  PARTS LIST - MAIN UNIT 

Summary of Contents for HG3000S SWF

Page 1: ...supplier offers a disposal facility please use it or alternatively use a recognised re cycling agent This will allow the recycling of raw materials and help protect the environ ment FOR HELP OR ADVICE...

Page 2: ...t the Product Enquiry HG3000S SWF Mig Inverter Welder SIP Part No 05777 Conforms to the requirements of the following directive s as indicated 2006 95 EC Low Voltage Directive 2004 108 EC EMC Directiv...

Page 3: ...Contents and Accessories 15 Getting to Know Your Welder 17 Assembly Instructions 19 Operating Instructions 25 Maintenance 26 Troubleshooting 27 Wiring Diagram 28 Exploded Drawing Main Unit 29 Parts L...

Page 4: ...applications and limitations as well as the potential hazards spe cific to it KEEP WORK AREA CLEAN AND WELL LIT Cluttered work benches and dark areas invite accidents Floors must not be slippery due...

Page 5: ...harp edges If the mains lead is damaged it must be replaced by the manufacturer or its service agent or a similarly qualified person in order to avoid un wanted hazards All extension cables must be ch...

Page 6: ...a competent electrician or engineer Ensure that the machine is connected to the correct supply voltage and protected by a fuse or circuit breaker of the recommend rating Never allow the earth clamp a...

Page 7: ...electric shock hazard Avoid the possibility of the welding current passing through lifting chains crane cables or other elec tric paths Frequently inspect leads for wear splits cracks and any other d...

Page 8: ...lding gauntlet gloves should be worn to protect the hands from burns non synthetic overalls with buttons at the neck and wrist or similar clothing should be worn Greasy overalls should not be worn Wea...

Page 9: ...r for beryllium both must be used Metals coated with or containing materials that emit toxic fumes should not be heated unless coating is removed from the work surface The area should be well ventilat...

Page 10: ...r that common sense and caution are factors which can not be built into this product but must be applied Vapours from chlorinated solvents can be decomposed by the heat of the arc or flame to form pho...

Page 11: ...cian Connecting to the power supply The HG3000S welder is supplied without a plug fitted it must not be connected to a standard 13A supply Consult the technical specification table page 13 for the re...

Page 12: ...to the input current required to run the inverter welder it is advisa ble not to use an extension lead Note Always make sure the mains supply is of the correct voltage and the correct fuse type and ra...

Page 13: ...C Caution Ensure all protective equipment is worn and bystanders are not in the vicinity Note In order to arc MMA weld with the welder you will need to purchase an electrode holder and lead SIP part n...

Page 14: ...and values given are an indication only These welding current values are for the E6013 electrodes for other types of electrode consult their data sheet Electrode Size mm Material Thickness mm Welding...

Page 15: ...be increased If the welder has an erratic sound and the torch feels that the wire is hitting against the work then you have the wire feed speed to high and it should be reduced when the wire feed spee...

Page 16: ...pressure adjustment knob back over the tension arms Screw the pressure adjustment knob down but not too tight as it will crush the wire Plug the welder in to the mains supply and turn it on Lay the m...

Page 17: ...free end of the Mig wire from the side of the wire spool trim off the distorted end of the wire with a pair of wire cutters Hold the wire carefully as it will try to unwind from the spool Pressure adj...

Page 18: ...ing Euro adaptor Torch pins Holes CONNECTING THE TORCH Note Connect the lead to the positive terminal for standard welding and negative for flux cored welding 19 ASSEMBLY INSTRUCTIONS cont Lift up the...

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