SIP HG3000S SWF Assembly Instructions Manual Download Page 7

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  EXPLODED DRAWING - WFU & INTERCONNECTIONS 

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  SAFETY INSTRUCTIONS….cont 

Electric welders have the potential to cause a shock that could lead to injury or death. 

Touching electrically ‘hot’ parts can cause fatal shocks and severe burns; While weld-

ing, all metal components connected to the welder are electrically ‘hot’. 

 

Keep  your  body  and  clothing  dry.  Never  work  in  a  damp  area  without  ade-

quate  insulation  against  electrical  shock,  stay  on  a  dry  duck  board,  or  rubber 

mat when dampness or sweat can not be avoided. Sweat, sea water or mois-

ture between the body and an electrically ’hot’ part or grounded metal reduces 

the body surfaces electrical resistance enabling dangerous and possibly lethal 

currents to flow through the body. 

Never

  allow  live  metal  parts  to  touch  bare  skin  or  any  wet  clothing,  be  sure 

welding gloves are dry. 
Before welding, check for continuity; Be  sure the  earth clamp is connected  to 

the workpiece as close to the welding areas as possible. Grounds connected to 

building  frame  work  or  other  remote  locations  from  the  welding  area  reduce 

efficiency and increase the potential electric shock hazard. Avoid the possibility 

of the welding current passing through lifting chains, crane cables or other elec-

tric paths. 
Frequently inspect leads for wear, splits, cracks and any other damage. 

Imme-

diately

 replace those with worn or damaged insulation to avoid a possibly lethal 

shock from bare leads. 

During  normal  operation,  the  heat  and  sparks  created  during  the  welding  process 

have the potential to ignite flammable liquids, gases or other combustible material. 

 

All inflammable materials must be removed from the area. 
Have a suitable fire extinguisher available close by. 
Causes of fire and explosion include; combustibles reached by the arc, flame, 

flying  sparks,  hot  slag  or  heated  material,  misuse  of  compressed  gases  and 

cylinders and short circuits. 
Flying  sparks  or falling  slag  can  pass  through  cracks  along  pipes,  through  win-

dows or doors and through walls or floor openings and out of sight of the opera-

tor; Sparks and slag can fly up-to 10 metres. 
Keep equipment clean and operable; Free of oil, grease and of metallic parti-

cles (in electrical parts)  that can cause short circuits. 
If combustibles are in the area. 

Do not 

weld , move the work if practical to an 

area  free  of  combustibles,  avoid  paint  spray  rooms,  dip  tanks,  storage  areas 

and ventilators. If the work can not be moved, then move the combustibles at 

   ELECTRIC SHOCK 

   FIRE 

Summary of Contents for HG3000S SWF

Page 1: ...supplier offers a disposal facility please use it or alternatively use a recognised re cycling agent This will allow the recycling of raw materials and help protect the environ ment FOR HELP OR ADVICE...

Page 2: ...t the Product Enquiry HG3000S SWF Mig Inverter Welder SIP Part No 05777 Conforms to the requirements of the following directive s as indicated 2006 95 EC Low Voltage Directive 2004 108 EC EMC Directiv...

Page 3: ...Contents and Accessories 15 Getting to Know Your Welder 17 Assembly Instructions 19 Operating Instructions 25 Maintenance 26 Troubleshooting 27 Wiring Diagram 28 Exploded Drawing Main Unit 29 Parts L...

Page 4: ...applications and limitations as well as the potential hazards spe cific to it KEEP WORK AREA CLEAN AND WELL LIT Cluttered work benches and dark areas invite accidents Floors must not be slippery due...

Page 5: ...harp edges If the mains lead is damaged it must be replaced by the manufacturer or its service agent or a similarly qualified person in order to avoid un wanted hazards All extension cables must be ch...

Page 6: ...a competent electrician or engineer Ensure that the machine is connected to the correct supply voltage and protected by a fuse or circuit breaker of the recommend rating Never allow the earth clamp a...

Page 7: ...electric shock hazard Avoid the possibility of the welding current passing through lifting chains crane cables or other elec tric paths Frequently inspect leads for wear splits cracks and any other d...

Page 8: ...lding gauntlet gloves should be worn to protect the hands from burns non synthetic overalls with buttons at the neck and wrist or similar clothing should be worn Greasy overalls should not be worn Wea...

Page 9: ...r for beryllium both must be used Metals coated with or containing materials that emit toxic fumes should not be heated unless coating is removed from the work surface The area should be well ventilat...

Page 10: ...r that common sense and caution are factors which can not be built into this product but must be applied Vapours from chlorinated solvents can be decomposed by the heat of the arc or flame to form pho...

Page 11: ...cian Connecting to the power supply The HG3000S welder is supplied without a plug fitted it must not be connected to a standard 13A supply Consult the technical specification table page 13 for the re...

Page 12: ...to the input current required to run the inverter welder it is advisa ble not to use an extension lead Note Always make sure the mains supply is of the correct voltage and the correct fuse type and ra...

Page 13: ...C Caution Ensure all protective equipment is worn and bystanders are not in the vicinity Note In order to arc MMA weld with the welder you will need to purchase an electrode holder and lead SIP part n...

Page 14: ...and values given are an indication only These welding current values are for the E6013 electrodes for other types of electrode consult their data sheet Electrode Size mm Material Thickness mm Welding...

Page 15: ...be increased If the welder has an erratic sound and the torch feels that the wire is hitting against the work then you have the wire feed speed to high and it should be reduced when the wire feed spee...

Page 16: ...pressure adjustment knob back over the tension arms Screw the pressure adjustment knob down but not too tight as it will crush the wire Plug the welder in to the mains supply and turn it on Lay the m...

Page 17: ...free end of the Mig wire from the side of the wire spool trim off the distorted end of the wire with a pair of wire cutters Hold the wire carefully as it will try to unwind from the spool Pressure adj...

Page 18: ...ing Euro adaptor Torch pins Holes CONNECTING THE TORCH Note Connect the lead to the positive terminal for standard welding and negative for flux cored welding 19 ASSEMBLY INSTRUCTIONS cont Lift up the...

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