SIP HG3000S SWF Assembly Instructions Manual Download Page 4

  SAFETY SYMBOLS USED THROUGHOUT THIS MANUAL 

  SAFETY INSTRUCTIONS 

IMPORTANT:  

Please read the following instructions carefully, 

failure to do 

so could lead to serious personal injury and / or damage to the mig 

welder. 

Danger / Caution: 

Indicates risk of personal injury and/or the possibility of 

damage. 

 

Warning: 

Risk of electrical injury or damage! 

Note: 

Supplementary information. 

When using your inverter welder, basic safety precautions should always  be followed 

to reduce the risk of personal injury and / or damage to the welder.  

Read all of these instructions before operating the welder and save this user manual 

for future reference. 

The  welder  should 

not

  be  modified  or  used  for  any  application  other  than  that  for 

which it was designed. 

This welder was designed to supply electric current for Mig or Arc welding. 

If you are unsure of its relative applications do not hesitate to contact us and we will 

be more than happy to advise you. 

Before each use of the welder always check no parts are broken and that no parts are 

missing. 

Always operate the welder safely and correctly.  

 

KNOW YOUR WELDER: 

Read and understand the owner's manual and labels affixed to 

the welder. Learn its applications and limitations, as well as the potential hazards spe-

cific to it. 

KEEP WORK AREA CLEAN AND WELL LIT: 

Cluttered work benches and dark areas invite 

accidents. Floors must not be slippery due to oil, water or sawdust etc. 

DO  NOT  USE  THE  WELDER IN  DANGEROUS  ENVIRONMENTS: 

Do not use the welder in 

damp or wet locations, or expose it to rain. Provide adequate space surrounding the 

work area. Do not use in environments with a potentially explosive atmosphere. 

KEEP CHILDREN AND UNTRAINED PERSONNEL AWAY FROM THE WORK AREA: 

All visitors 

should be kept at a safe distance from the work area. 

 

33 

  PARTS LIST - TORCH 

TORCH COMPONENTS 

  

SIP CODE 

DESCRIPTION 

1. 

09103 

TIP ADAPTOR/DIFFUSER 

2. 

09322 

SHROUD SPRING 

3. 

09320 

SWAN NECK 

4. 

 

09326 

 

HANDLE LOCATOR 

5. 

02972 

 

HANDLE 

6. 

09332 

TRIGGER 

7. 

09328 

LINER NUT 

NOZZLES 

A. 

SIP CODE 

DESCRIPTION 

02697 

CONICAL SHROUD 

CONTACT TIPS 

B.

 

09070 

0.6MM CONTACT TIP M6 

09077 

0.8MM CONTACT TIP M6 

09078 

1.0MM CONTACT TIP M6 

02653 

1.2MM CONTACT TIP M6 

LINERS 

C.

 

02975 

RED STEEL LINER (3 METRE) 

02973 

RED STEEL LINER (4 METRE) 

09173 

TEFLON LINER (4 METRE) 

Other parts may be available on request. 

N/A 

05505 

TORCH COMPLETE (3 METRE) 

N/A 

05515 

TORCH COMPLETE (4 METRE) 

   SPARE ROLLERS 

0.6mm/0.8mm  

V-groove  

0.8mm/1.0mm  

V-groove 

1.0mm/1.2mm  

V-groove 

0.8mm/1.0mm  

U-groove 

1.0mm/1.2mm 

U-groove 

Description 

WE02-00382  

WE02-00119  

WE02-00438  

WE02-00445 

WE02-00446 

SIP Part No. 

Summary of Contents for HG3000S SWF

Page 1: ...supplier offers a disposal facility please use it or alternatively use a recognised re cycling agent This will allow the recycling of raw materials and help protect the environ ment FOR HELP OR ADVICE...

Page 2: ...t the Product Enquiry HG3000S SWF Mig Inverter Welder SIP Part No 05777 Conforms to the requirements of the following directive s as indicated 2006 95 EC Low Voltage Directive 2004 108 EC EMC Directiv...

Page 3: ...Contents and Accessories 15 Getting to Know Your Welder 17 Assembly Instructions 19 Operating Instructions 25 Maintenance 26 Troubleshooting 27 Wiring Diagram 28 Exploded Drawing Main Unit 29 Parts L...

Page 4: ...applications and limitations as well as the potential hazards spe cific to it KEEP WORK AREA CLEAN AND WELL LIT Cluttered work benches and dark areas invite accidents Floors must not be slippery due...

Page 5: ...harp edges If the mains lead is damaged it must be replaced by the manufacturer or its service agent or a similarly qualified person in order to avoid un wanted hazards All extension cables must be ch...

Page 6: ...a competent electrician or engineer Ensure that the machine is connected to the correct supply voltage and protected by a fuse or circuit breaker of the recommend rating Never allow the earth clamp a...

Page 7: ...electric shock hazard Avoid the possibility of the welding current passing through lifting chains crane cables or other elec tric paths Frequently inspect leads for wear splits cracks and any other d...

Page 8: ...lding gauntlet gloves should be worn to protect the hands from burns non synthetic overalls with buttons at the neck and wrist or similar clothing should be worn Greasy overalls should not be worn Wea...

Page 9: ...r for beryllium both must be used Metals coated with or containing materials that emit toxic fumes should not be heated unless coating is removed from the work surface The area should be well ventilat...

Page 10: ...r that common sense and caution are factors which can not be built into this product but must be applied Vapours from chlorinated solvents can be decomposed by the heat of the arc or flame to form pho...

Page 11: ...cian Connecting to the power supply The HG3000S welder is supplied without a plug fitted it must not be connected to a standard 13A supply Consult the technical specification table page 13 for the re...

Page 12: ...to the input current required to run the inverter welder it is advisa ble not to use an extension lead Note Always make sure the mains supply is of the correct voltage and the correct fuse type and ra...

Page 13: ...C Caution Ensure all protective equipment is worn and bystanders are not in the vicinity Note In order to arc MMA weld with the welder you will need to purchase an electrode holder and lead SIP part n...

Page 14: ...and values given are an indication only These welding current values are for the E6013 electrodes for other types of electrode consult their data sheet Electrode Size mm Material Thickness mm Welding...

Page 15: ...be increased If the welder has an erratic sound and the torch feels that the wire is hitting against the work then you have the wire feed speed to high and it should be reduced when the wire feed spee...

Page 16: ...pressure adjustment knob back over the tension arms Screw the pressure adjustment knob down but not too tight as it will crush the wire Plug the welder in to the mains supply and turn it on Lay the m...

Page 17: ...free end of the Mig wire from the side of the wire spool trim off the distorted end of the wire with a pair of wire cutters Hold the wire carefully as it will try to unwind from the spool Pressure adj...

Page 18: ...ing Euro adaptor Torch pins Holes CONNECTING THE TORCH Note Connect the lead to the positive terminal for standard welding and negative for flux cored welding 19 ASSEMBLY INSTRUCTIONS cont Lift up the...

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