SIP HG3000S SWF Assembly Instructions Manual Download Page 12

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Warning: 

Never connect live or neutral wires to the earth terminal of the 

plug.  Only  fit  an  approved  plug  with  the  correct rated  fuse.  If  in  doubt 

consult a qualified electrician.

 

  ELECTRICAL CONNECTION….cont 

This SIP mig welder is covered by a 24 month parts and labour warranty covering fail-

ure due to manufacturers defects. This does not cover failure due to misuse or operat-

ing the mig welder outside the scope of this manual - any claims deemed to be out-

side the scope of the warranty may be subject to charges Including, but not limited to 

parts, labour and carriage costs.  

 

Failure to regularly clean your mig welder will shorten its working life and reduce perfor-

mance.  

 

The warranty does not cover consumable items such as tips, shrouds, clamps, etc. 

  GUARANTEE 

Note: 

Proof of purchase will be required before any warranty can be hon-

oured. 

Note: 

If an extension lead is necessary in order to reach the mains supply; The 

cross section should be checked so that it is of sufficient size so as to reduce the 

chances of voltage drops. Always fully unwind the lead during use.

 

Note: 

Due to the input current required to run the inverter welder, it is advisa-

ble not to use an extension lead.  

Note: 

Always make sure the mains supply is of the correct voltage and the 

correct fuse, type and rating, is used.

 

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  MAINTENANCE 

Clear dust from the machine at regular intervals, if used in a dirty environment 

the machine should be cleaned once a month. 
Check all connections are clean and tight, if there is any oxidization clean the 

connection with a mild abrasive or wire brush. 
Check  all  cable for  damaged  or  degradation  to  the  insulation, replace  if  any 

found. 
Check earth clamp condition ensure they clamp tightly, replace if damaged or 

loose. 
If the machine is not to be used for a long time, store it in the original packing a 

dry place. 
Mig tip and shroud must be cleaned frequently to remove spatter, or replaced. 
Replace the torch Mig tip regularly good electrical contact between the tip and 

wire is essential. 
The  torch  liner  should  be  blown  through  with  dry  compressed  air  from time  to 

time, if the wire does not pass freely through the liner it should be replaced. 

Remove the liner nut from the torch. 
Pull the old liner completely out. 
Hold the torch as straight as possible. 
Push the new liner back through the torch. 
Re-fit the liner nut. 

Liner nut 

Liner 

   REPLACING THE LINER 

Summary of Contents for HG3000S SWF

Page 1: ...supplier offers a disposal facility please use it or alternatively use a recognised re cycling agent This will allow the recycling of raw materials and help protect the environ ment FOR HELP OR ADVICE...

Page 2: ...t the Product Enquiry HG3000S SWF Mig Inverter Welder SIP Part No 05777 Conforms to the requirements of the following directive s as indicated 2006 95 EC Low Voltage Directive 2004 108 EC EMC Directiv...

Page 3: ...Contents and Accessories 15 Getting to Know Your Welder 17 Assembly Instructions 19 Operating Instructions 25 Maintenance 26 Troubleshooting 27 Wiring Diagram 28 Exploded Drawing Main Unit 29 Parts L...

Page 4: ...applications and limitations as well as the potential hazards spe cific to it KEEP WORK AREA CLEAN AND WELL LIT Cluttered work benches and dark areas invite accidents Floors must not be slippery due...

Page 5: ...harp edges If the mains lead is damaged it must be replaced by the manufacturer or its service agent or a similarly qualified person in order to avoid un wanted hazards All extension cables must be ch...

Page 6: ...a competent electrician or engineer Ensure that the machine is connected to the correct supply voltage and protected by a fuse or circuit breaker of the recommend rating Never allow the earth clamp a...

Page 7: ...electric shock hazard Avoid the possibility of the welding current passing through lifting chains crane cables or other elec tric paths Frequently inspect leads for wear splits cracks and any other d...

Page 8: ...lding gauntlet gloves should be worn to protect the hands from burns non synthetic overalls with buttons at the neck and wrist or similar clothing should be worn Greasy overalls should not be worn Wea...

Page 9: ...r for beryllium both must be used Metals coated with or containing materials that emit toxic fumes should not be heated unless coating is removed from the work surface The area should be well ventilat...

Page 10: ...r that common sense and caution are factors which can not be built into this product but must be applied Vapours from chlorinated solvents can be decomposed by the heat of the arc or flame to form pho...

Page 11: ...cian Connecting to the power supply The HG3000S welder is supplied without a plug fitted it must not be connected to a standard 13A supply Consult the technical specification table page 13 for the re...

Page 12: ...to the input current required to run the inverter welder it is advisa ble not to use an extension lead Note Always make sure the mains supply is of the correct voltage and the correct fuse type and ra...

Page 13: ...C Caution Ensure all protective equipment is worn and bystanders are not in the vicinity Note In order to arc MMA weld with the welder you will need to purchase an electrode holder and lead SIP part n...

Page 14: ...and values given are an indication only These welding current values are for the E6013 electrodes for other types of electrode consult their data sheet Electrode Size mm Material Thickness mm Welding...

Page 15: ...be increased If the welder has an erratic sound and the torch feels that the wire is hitting against the work then you have the wire feed speed to high and it should be reduced when the wire feed spee...

Page 16: ...pressure adjustment knob back over the tension arms Screw the pressure adjustment knob down but not too tight as it will crush the wire Plug the welder in to the mains supply and turn it on Lay the m...

Page 17: ...free end of the Mig wire from the side of the wire spool trim off the distorted end of the wire with a pair of wire cutters Hold the wire carefully as it will try to unwind from the spool Pressure adj...

Page 18: ...ing Euro adaptor Torch pins Holes CONNECTING THE TORCH Note Connect the lead to the positive terminal for standard welding and negative for flux cored welding 19 ASSEMBLY INSTRUCTIONS cont Lift up the...

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