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12 

Symptom 

Possible fault 

Solution 

Can`t reach full height   

Lack of oil 

Refill with oil 

Trapped air 

Bleed system 

Won`t hold load   

Low oil level  

Refill with oil 

Seal problem 

Replace seals 

Won`t lower completely   

Trapped air 

Bleed system 

Low oil level  

Refill with oil 

Can`t lift load   

Low oil level  

Refill with oil 

Trapped air 

Bleed system 

Trapped air 

Bleed system 

Feels spongy whilst lifting   

Low oil level  

Refill with oil 

If none of the above solutions work contact your distributor for repair. 

   TROUBLESHOOTING 

Before using the transmission jack have a visual inspection to make sure there are no 

oil leaks or damage etc. 

 

Roll the transmission jack into position. 
Ensure that the oil filler / air release screw is fully closed. 
Pump the foot pedal to the desired height. 

 

Carefully centre the load on  the saddle; Ensure the  centre of gravity of the load is 

centred on the saddle and the setup is stable and secure.  

  

OPERATING INSTRUCTIONS

 

Danger: 

Never load a weight greater than that which the transmission 

jack was designed for (0.5 Ton), overloading can lead to personal injury 

or damage to the jack. 

   PRIOR TO FIRST USE 

After  assembly,  leave  the  jack  to  stand  for  one  hour to  allow  the  oil  to  settle  before 

purging the system.  

Purge  the  hydraulic  circuit  to  eliminate  any  air  in  the  system  by  turning  the  air  vent 

counter clockwise by one turn, turn and hold the release valve handle to the right and 

then pumping the foot pedal 15 to 20 times.  

Retighten the air vent screw and release the handle.  

Test the jack, with no load, by raising it to full height and then lowering it (see below).  

Note: 

Failure to allow sufficient time for the oil to settle could result in air 

remaining in the oil. In this event, the jack will not purge completely the 

first time and a second purge will be required. 

   RAISING / LOWERING THE JACK  

Warning! 

Ensure that you read, understand and apply all safety instruc-

tions  and  warnings  before  use.  Failure  to  heed  these  instructions  may 

result in property damage and/or personal injury.

 

Note: 

Before lowering the load  check to ensure all tools and  personnel 

are clear and it is safe to lower the load.

 

Summary of Contents for 03690

Page 1: ...Please dispose of packaging for the product in a responsible manner It is suitable for recycling Help to protect the environment take the packaging to the local amenity tip and place into the appropr...

Page 2: ...presentative within the EC declare that the 500kg Fast Lift Transmission Jack SIP Part No 03690 Conforms to the requirements of the following directive s as indicated 2006 42 EC Machinery Directive An...

Page 3: ...Manual 4 Safety instructions 6 Contents Accessories 6 Guarantee 7 Specifications 8 Assembly Instructions 8 Getting to Know Your Transmission Jack 9 Operating Instructions 10 Maintenance 12 Troublesho...

Page 4: ...e to contact us and we will be more than happy to advise you KNOW YOUR TRANSMISSION JACK Read and understand the owner s manual and labels affixed to the jack Learn its applications and limitations as...

Page 5: ...re suming operation NEVER move this jack with a load any higher off ground than necessary and move it slowly and carefully NEVER stand on the transmission jack or use it as a ladder Transfer the load...

Page 6: ...c In the unlikely event of warranty claims contact your distributor as soon as possible Note Proof of purchase will be required before any warranty can be hon oured Note If any of the above are missin...

Page 7: ...95 44 Steel ball HY01 00424 15 O ring HY01 00396 45 Release valve base HY01 00425 16 Washer HY01 00397 46 Washer HY01 00426 17 Reservoir HY01 00398 47 Base HY01 00427 18 Seal ring HY01 00399 48 PTFE w...

Page 8: ...12 domed nuts with 12mm washers 12mm spring washers supplied 4 Ensure all bolts and nuts are fully tightened 5 Slide the saddle over the top of the main piston Below is a picture of how the transmissi...

Page 9: ...weight greater than that which the transmission jack was designed for 0 5 Ton overloading can lead to personal injury or damage to the jack PRIOR TO FIRST USE After assembly leave the jack to stand fo...

Page 10: ...di cally lubricate the pivot points axles and hinges with a light lubricating oil as needed With the jack in its lowest position remove the air vent screw to check the hydraulic oil level If it is not...

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