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10 

Note: 

The

 

oil filler screw must be 

closed

 at all times whilst operating the 

transmission jack. 

  

MAINTENANCE

 

SLOWLY

 

and 

CAREFULLY

 

turn the release valve handle to the right to lower the 

load to its lowest possible position.  

Note: 

The  speed  of  descent  is  controlled  by  the  release  valve  handle; 

The more the valve is opened the more rapidly the jack descends. En-

sure the decent is slow and controlled.

 

  

OPERATING INSTRUCTIONS….cont

 

Warning! 

Dangerous dynamic shock loads are created by opening and clos-

ing the release valve handle too quickly when the load is being lowered. The 

resulting overload may cause hydraulic system failure which could cause prop-

erty damage and/or severe personal injury. 

If necessary, 

CAREFULLY

 and 

SLOWLY

 move the jack.   

Transfer  the  load  immediately  to  appropriate  support  device  for  service  or re-

pair.  

Periodically check the piston for signs of rust or corrosion; Clean exposed areas with a 

clean oiled cloth.  

Warning: 

Never use sandpaper or abrasive material on these surfaces! 

A coating of light lubricating oil to pivot points, axles  and hinges will help to prevent 

rust  and  ensure  that  castors,  foot  pedal  and  pump  assemblies  move  freely.  Periodi-

cally lubricate the pivot points, axles and hinges with a light lubricating oil as needed.  

 

With the jack in its lowest position, remove the air vent screw to check the hydraulic oil 

level. If it is not adequate, add high quality hydraulic jack oil as necessary. Refit and 

tighten the air vent screw. Then purge air from hydraulic system as described in “PRIOR 

TO FIRST USE” on page 9. 

11 

  

MAINTENANCE….cont

 

Warning: Do Not 

use brake fluid or any other improper fluid and avoid 

mixing different types of oil when adding hydraulic oil. 

To  ensure  best  performance  and  longer  equipment  life,  completely  replace  the  hy-

draulic oil at least once a year.  

With the jack in its lowest position: 

 

Remove the oil filler / air vent screw and, lay the jack on its side.  
Drain the oil into a suitable container.  

Note: 

Ensure that no dirt gets into the system. 

Set the jack in its level upright position and fill with approved hydraulic jack oil.  
Then replace the air vent screw and  purge away air from hydraulic system as 

described in “PRIOR TO FIRST USE” on page 9. 

Note: 

Dispose of hydraulic oil in accordance with local regulations. 

When  equipment  efficiency  drops,  purge  air  from  hydraulic  system  as  described  in 

“PRIOR TO FIRST USE” on page 9. 

It is recommended that an annual inspection be done by qualified technicians.  

When not in use, store the jack in a dry location with saddle in lowest position.  

Summary of Contents for 03690

Page 1: ...Please dispose of packaging for the product in a responsible manner It is suitable for recycling Help to protect the environment take the packaging to the local amenity tip and place into the appropr...

Page 2: ...presentative within the EC declare that the 500kg Fast Lift Transmission Jack SIP Part No 03690 Conforms to the requirements of the following directive s as indicated 2006 42 EC Machinery Directive An...

Page 3: ...Manual 4 Safety instructions 6 Contents Accessories 6 Guarantee 7 Specifications 8 Assembly Instructions 8 Getting to Know Your Transmission Jack 9 Operating Instructions 10 Maintenance 12 Troublesho...

Page 4: ...e to contact us and we will be more than happy to advise you KNOW YOUR TRANSMISSION JACK Read and understand the owner s manual and labels affixed to the jack Learn its applications and limitations as...

Page 5: ...re suming operation NEVER move this jack with a load any higher off ground than necessary and move it slowly and carefully NEVER stand on the transmission jack or use it as a ladder Transfer the load...

Page 6: ...c In the unlikely event of warranty claims contact your distributor as soon as possible Note Proof of purchase will be required before any warranty can be hon oured Note If any of the above are missin...

Page 7: ...95 44 Steel ball HY01 00424 15 O ring HY01 00396 45 Release valve base HY01 00425 16 Washer HY01 00397 46 Washer HY01 00426 17 Reservoir HY01 00398 47 Base HY01 00427 18 Seal ring HY01 00399 48 PTFE w...

Page 8: ...12 domed nuts with 12mm washers 12mm spring washers supplied 4 Ensure all bolts and nuts are fully tightened 5 Slide the saddle over the top of the main piston Below is a picture of how the transmissi...

Page 9: ...weight greater than that which the transmission jack was designed for 0 5 Ton overloading can lead to personal injury or damage to the jack PRIOR TO FIRST USE After assembly leave the jack to stand fo...

Page 10: ...di cally lubricate the pivot points axles and hinges with a light lubricating oil as needed With the jack in its lowest position remove the air vent screw to check the hydraulic oil level If it is not...

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