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User Manual

// Simpro Microstacker

Original Instructions // English // v2.0 // August 2022

USER MANUAL

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Summary of Contents for Microstacker

Page 1: ...User Manual Simpro Microstacker Original Instructions English v2 0 August 2022 USER MANUAL...

Page 2: ...ce and international conformity this document uses Syst me International SI units These may be converted to Imperial units as follows 1 kilogram kg 2 2 pounds lb 1 metre m 1000 millimetres mm 39 37 in...

Page 3: ...User Manual Simpro Microstacker Original Instructions English v2 0 August 2022 Page 2 A 2339 1033 2581 461 1521 878 MS1400 Default Layout...

Page 4: ...9 2 1 2 KEY SWITCH 9 2 1 3 BATTERY INDICATOR and HOUR METER if fitted 9 2 1 4 RAISE LOWER rocker switches 10 2 1 5 BATTERY SAVER button 10 2 1 6 SAFETY SOUNDER button 10 2 1 7 PARK BRAKE 10 2 2 Basic...

Page 5: ...1 Powerpack 22 4 5 2 Control valves 22 4 5 3 Lift Ram 22 4 5 4 Open Ram 22 4 5 5 Hydraulic fluid 22 4 5 6 Maintenance 23 4 6 Preventative Maintenance Inspections 23 4 6 1 Pre inspection checklist 23...

Page 6: ...A standard weight capacity of 150kg 4 A reliable low maintenance design 5 A frame and lifting carriage manufactured from either powder coated mild steel or SAE304 stainless steel 6 IP54 ingress prote...

Page 7: ...to 1 0m 80 bins Per charge 24V 20Ah LFP battery 6 000kg to 1 0m 80 bins Per charge 2x 12V 20Ah batteries in series default from 2022 Powerpack specifications can usually be found on the machine s rati...

Page 8: ...69K 1 10 Notes 1 This User Manual describes approved procedures for the operation maintenance and routine inspection of the Microstacker pedestrian bin stacker 2 This manual is written in English and...

Page 9: ...User Manual Simpro Microstacker Original Instructions English v2 0 August 2022 Page 8...

Page 10: ...nstantly cut all power to the machine Pull UP to reset The Emergency Stop also functions as a heavy duty battery isolator switch 2 1 2 KEY SWITCH Turn the key CLOCKWISE to turn on the power Once turne...

Page 11: ...f an attempt is made to lift more than the factory set maximum normally 150kg the motor will run but the arms will not lift If this occurs DO NOT keep trying to lift the bin Remove some material from...

Page 12: ...se the park brake by pressing it down with your foot 2 Take hold of the tiller with both hands By pressing forward on the tiller and turning it you will find the machine moves and turns easily When op...

Page 13: ...User Manual Simpro Microstacker Original Instructions English v2 0 August 2022 Page 12...

Page 14: ...ing ground Never operate the machine near the edge of an elevated platform or dock with no fall protection Never operate machine with covers or guarding panels removed Never attempt to lift bins for w...

Page 15: ...ting plate Do not attempt to charge the machine if the power cable or insulation is damaged Do not connect to a damp power socket Ensure the power socket is fitted with a residual current device Ensur...

Page 16: ...machine steady if required 4 Lift move and lower the machine into place ensuring it always remains upright The Microstacker weighs between 150kg and 200kg Always verify the weight of the machine on th...

Page 17: ...peratures not below 0 Before placing the machine into storage carry out the following procedures 1 Clean the machine thoroughly 2 Carry out several full lifting cycles then lower the carriage to the g...

Page 18: ...are supplied with an EL20_C Lithium ion battery pack which has an integrated circuit breaker Press the BATTERY SAVER button to reset this breaker 4 4 2 Faulty raise lower buttons or wiring Check and...

Page 19: ...wered rectify the problem by straightening and or realigning the mechanical components as required If the mast is bent you may need to contact your agent for support 4 Carry out several complete lifti...

Page 20: ...perly resolved 6 If the bin carriage still does not lower contact your Simpro agent for support 4 4 Electrical System The Microstacker operates on either 12VDC or 24VDC electric current provided by an...

Page 21: ...M battery charger The SME 12V Microstacker is fitted with an onboard smart charger which accepts 1 phase 85 264V 50 60Hz input drawing up to 3 Amps The charger outputs 13 6V continuous direct current...

Page 22: ...phase 100 240V 50 60Hz input drawing up to 4 Amps It outputs 24V continuous direct current at up to 10 Amps for a maximum power output of 240 Watts The charger comes with a wall mountable case to fit...

Page 23: ...he LOWER buttons are pressed and allows oil to flow back to the reservoir lowering the carriage 4 5 2 4 Lowering speed valve This is a pressure compensating valve which limits the flow rate of oil pas...

Page 24: ...e inspection checklist 1 Wear suitable Personal Protective Equipment PPE including safety boots and protective eyewear 2 Ensure there are no ignition sources nearby 3 Lower the cradle and remove bin 4...

Page 25: ...User Manual Simpro Microstacker Original Instructions English v2 0 August 2022 Page 24 Date Service Person Location Checks complete Notes on repairs or maintenance required Parts and materials used...

Page 26: ...e oil suction filter 4 Lowering valve Remove and clean Electrical systems 5 Charging lead Check that the charging lead is in good condition with no frayed or damaged insulation Safety systems 6 Dual h...

Page 27: ...User Manual Simpro Microstacker Original Instructions English v2 0 August 2022 Page 26 Date Service Person Location Checks complete Notes on repairs or maintenance required Parts and materials used...

Page 28: ...1 Ram 1in x 875mm stroke no rollers 1 0070010068 Roller chain British Standard simplex nickel plated 91 links 1 SME 12V models only 0250090064 Lowering Valve Coil 12VDC 1 0880050017 Motor Solenoid 12V...

Page 29: ...User Manual Simpro Microstacker Original Instructions English v2 0 August 2022 Page 28...

Page 30: ...ed personnel from accessing internal electrical and hydraulic components 6 2 Reasonably foreseeable misuse The reasonably foreseeable misuse considered in the design of the Microstacker is as follows...

Page 31: ...en hazard may be calculated using the following table with the formula Risk Factor LO x FE x DPH x NP 6 3 1 2 Evaluating the Risk Once the Risk Factor is determined the risk can be evaluated using the...

Page 32: ...ent of carriage Operator LO 0 5 FE 4 DPH 2 NP 1 Risk Factor 4 The operator is protected from the carriage by the frame and guarding during operation There is nothing to stop an operator or other perso...

Page 33: ...sidual Current Device RCD All leads and power cables should be regularly checked and tagged by a registered electrician Comments Contamination from lifting toxic powder and liquid Operator LO 2 FE 4 D...

Page 34: ...Operator LO FE DPH NP Risk Factor Other persons LO FE DPH NP Risk Factor Control measures Comments Site specific hazard Operator LO FE DPH NP Risk Factor Other persons LO FE DPH NP Risk Factor Contro...

Page 35: ...quipment some residual hazards may be present despite any interlocks guarding or other safety systems that may be implemented The machinery owner has a legal responsibility to take all reasonable prec...

Page 36: ...n for Warranty Consideration Form means the system used to file a Warranty Claim with Simpro This may be done using the web form here https simpro world support warranty claim 7 2 Coverage 1 Simpro pr...

Page 37: ...ep is important so that if a site visit is necessary the correct tools and spare Parts can be taken It is also important to establish whether there may have been any negligence misuse or an accident t...

Page 38: ...8 Notes...

Page 39: ...User Manual Simpro Microstacker Original Instructions English v2 0 August 2022 Page 38...

Page 40: ...ical manufacturing They are available through a network of agents which spans the globe and are backed by a sophisticated in house design and fabrication capability Simpro is a family owned company re...

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