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ZT4000 - 44” & 48” Mower Deck

www.simplicitymfg.com

4

Tractor Assembly

Ground Speed Control Lever Assembly

There is a LEFT-HAND and a RIGHT-HAND ground speed 
control lever.  When assembled to the control lever mount, 
the control lever base should be pointing towards the rear of 
the machine as shown in Figure 4.

 1.  Remove the ground speed control lever and the 

mounting hardware from the handle bar box.

 2.  Install the ground speed control levers (

A, Figure 4

) on 

the control lever mount using the 5/16-18 x 3/4” bolts 
(

B

), 5/16” lock washers (

C

) and 5/16” flat washers (

D

). 

Prior to tightening the bolts align the levers with each 
other.

Ground Speed Control Lever Adjustment

The ground speed control levers can be adjusted in three 
ways.  The height of the levers, the alignment of the control 
levers, and the placement of the control levers (how close 
the ends are to one another) can be adjusted.

Height Adjustment

 1.  Remove the mounting hardware (

B, C & D, Figure 4

).

 2.  Position the ground speed control lever (

A

) either up 

or down from its original position and reinstall the 
mounting hardware.

 3.  Perform the 

Alignment Adjustment

.

Alignment Adjustment

 1.  Loosen the mounting hardware (

B, C & D, Figure 4

).

 2.  Pivot the ground speed control levers (

A

) forward or 

backwards to align with each other.

 3.  Once alignment is achieved, retighten the hardware.

Placement Adjustment

 1.  Loosen the placement bolt jam nut (

E, Figure 4

).

 2.  Turn the placement bolt (

F

) in or out to adjust the 

amount of distance between the ends of the ground 
speed control levers.

Figure 4.  Ground Speed Control Lever Installation
A.  Ground Speed Control Lever
B.  5/16-18 x 3/4” Bolt(s)  
C.  5/16” Lock Washer(s)
D.  5/16” Flat Washer(s)
E. Placement 

Bolt 

Jam 

Nut

F. Placement 

Bolt

C

D

B

A

A

A

Not 

for  

Reproduction

Summary of Contents for 5900707

Page 1: ...rator s manual included with the unit contain important information that must be obeyed when assembling setting up operating servicing transporting or storing the unit These warnings are highlighted b...

Page 2: ...ck Fluid Levels Check Engine Oil Level Check Hydraulic Oil Level Check Tire Pressure 9 Check Mower Assembly Check Blade Bolt Torque Check and Level Mower Deck Check Deck Drive Belt 12 Lubrication Fuel...

Page 3: ...position A Parking Brake Lever A Figure 1 Hydraulic System By Pass A Hydraulic Release Valve left hand pump shown A Figure 3 Connect Battery A Positive Cable Terminal B Negative Cable Terminal Connect...

Page 4: ...trol levers and the placement of the control levers how close the ends are to one another can be adjusted Height Adjustment 1 Remove the mounting hardware B C D Figure 4 2 Position the ground speed co...

Page 5: ...pack the seat 2 Install the seat onto the seat mount plate and secure with the 5 16 18 nylock flange nuts A Figure 5 3 Connect the seat swtich wire harness B to the seat switch Seat Position Adjustmen...

Page 6: ...hex nylock flange nuts D that secure the bumper to the frame of the machine Discard the 1 2 13 hex jam nuts that are tightened on the threads of the 1 2 13 X 3 1 4 bolts 5 Position the roll bar C Fig...

Page 7: ...en cold the oil level should be approximately 4 10 cm below top of the filler neck 4 If necessary add SAE 20W 50 motor oil DO NOT use synthetic oils 5 Reinstall the reservoir cap Figure 12 Checking Ti...

Page 8: ...e mounting bolts to 70 ft lbs 94 Nm Figure 14 Check Lift Rod Timing Deck Lift Rod Timing And Leveling Adjustment 1 Park machine on a flat level surface Disengage the PTO stop the engine and engage the...

Page 9: ...he blade from the cutting edge to the ground Repeat this process for the other side of the machine The front measurements should be 4 10 2 cm the back measurements should be 4 1 4 10 8 cm 48 Models S...

Page 10: ...lly release the tension on the breaker bar WARNING Spring loaded components can kick back causing injuries Use extreme caution when rotating the idler arm with the breaker bar due to the increased ten...

Page 11: ...B of the spring bracket C the coil to coil spring length should measure 7 1 4 18 42 cm Check the Mower Belt Idler Tensioner Spring Length 48 Models Only S N 2014720669 Above 1 Lower the mower deck to...

Page 12: ...chute hinge Generally all moving metal parts should be oiled where contact is made with other parts Keep oil and grease off belts and pulleys Remember to wipe fittings and surfaces clean both before a...

Page 13: ...the engine by running it for at least a minute before engaging the PTO switch or driving the rider 5 After warming the engine ALWAYS operate the unit at FULL THROTTLE when mowing Figure 27 Adding Fuel...

Page 14: ...must be engaged and the ground speed control levers must be locked in the NEUTRAL position after the operator returns to the seat in order to start the engine WARNING If the unit does not pass a safet...

Page 15: ...cm Retighten the front set collar 3 Make sure that the neutral return bushing E is seated correctly in the spring stop plate F 4 Position the rear set collar so that it sets tightly against neutral re...

Page 16: ...e Figure 30 Using the supplied spanner wrench p n 5022853 insert the tip of the wrench into the notch in the pre load adjuster While holding the wrench in place with one hand turn COUNTER CLOCKWISE to...

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