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ZT4000 - 44” & 48” Mower Deck

www.simplicitymfg.com

16

Figure 30.  Rear Suspension Adjustments

Rear Suspension Adjustment

The shock assembly can be adjusted to allow the operator 
to customize the ride according to operator’s weight and/or 
operating conditions.  You have the option of adjusting the 
spring pre-load.

Items to consider before adjusting the suspension.

  •  Less spring pre-load should be used with light weight 

operators, which will provide a softer, more cushioned 
ride.

  •  More spring pre-load should be used with heavy weight 

operators, or when a rear-mount grass bagger system is 
installed, which will provide a stiffer, more rigid ride.

To adjust the spring pre-load:

 1.  Park machine on a flat, level surface.  Disengage the 

PTO, stop the engine and engage the parking brake.

 2.  Raise the rear of the machine and secure with 

jackstands.  Chock the front wheels to prevent the 
machine from rolling.

 3.  Remove the rear drive tires.

 4.  See Figure 30.  Using the supplied spanner wrench (p/n 

5022853), insert the tip of the wrench into the notch in 
the pre-load adjuster.  While holding the wrench in place 
with one hand, turn COUNTER-CLOCKWISE to increase 
the pre-load, turn CLOCKWISE to decrease the pre-load.  
Make sure both shocks are set to the same amount of 
pre-load.

 5.  Reinstall the rear drive tires.  Torque the lug bolts to 

85-95 ft/lbs. (115-129 Nm).  Remove the jackstands 
from under the machine.

WARNING

Spring loaded components can kick back 
causing injury.

Use two hands when adjusting the shock assemblies.  This 
will prevent the wrench from slipping while pressure is 
being applied. 

SPANNER 

WRENCH

NOTE:  Spanner wrench is located under the seat on the 
right-hand side of the machine.

NOTE:  It is recommended that the rear suspension be 
adjusted stiffer due to the added weight of the collection 
system.

www.simplicitymfg.com

The Simplicity logo is a trademark of Briggs & Stratton 
Corporation, Milwaukee, WI, USA.

Briggs & Stratton Power Products Group, LLC.
Copyright © 2012 Briggs & Stratton Corporation
Milwaukee, WI, USA. All rights reserved. 

Not 

for  

Reproduction

Summary of Contents for 5900707

Page 1: ...rator s manual included with the unit contain important information that must be obeyed when assembling setting up operating servicing transporting or storing the unit These warnings are highlighted b...

Page 2: ...ck Fluid Levels Check Engine Oil Level Check Hydraulic Oil Level Check Tire Pressure 9 Check Mower Assembly Check Blade Bolt Torque Check and Level Mower Deck Check Deck Drive Belt 12 Lubrication Fuel...

Page 3: ...position A Parking Brake Lever A Figure 1 Hydraulic System By Pass A Hydraulic Release Valve left hand pump shown A Figure 3 Connect Battery A Positive Cable Terminal B Negative Cable Terminal Connect...

Page 4: ...trol levers and the placement of the control levers how close the ends are to one another can be adjusted Height Adjustment 1 Remove the mounting hardware B C D Figure 4 2 Position the ground speed co...

Page 5: ...pack the seat 2 Install the seat onto the seat mount plate and secure with the 5 16 18 nylock flange nuts A Figure 5 3 Connect the seat swtich wire harness B to the seat switch Seat Position Adjustmen...

Page 6: ...hex nylock flange nuts D that secure the bumper to the frame of the machine Discard the 1 2 13 hex jam nuts that are tightened on the threads of the 1 2 13 X 3 1 4 bolts 5 Position the roll bar C Fig...

Page 7: ...en cold the oil level should be approximately 4 10 cm below top of the filler neck 4 If necessary add SAE 20W 50 motor oil DO NOT use synthetic oils 5 Reinstall the reservoir cap Figure 12 Checking Ti...

Page 8: ...e mounting bolts to 70 ft lbs 94 Nm Figure 14 Check Lift Rod Timing Deck Lift Rod Timing And Leveling Adjustment 1 Park machine on a flat level surface Disengage the PTO stop the engine and engage the...

Page 9: ...he blade from the cutting edge to the ground Repeat this process for the other side of the machine The front measurements should be 4 10 2 cm the back measurements should be 4 1 4 10 8 cm 48 Models S...

Page 10: ...lly release the tension on the breaker bar WARNING Spring loaded components can kick back causing injuries Use extreme caution when rotating the idler arm with the breaker bar due to the increased ten...

Page 11: ...B of the spring bracket C the coil to coil spring length should measure 7 1 4 18 42 cm Check the Mower Belt Idler Tensioner Spring Length 48 Models Only S N 2014720669 Above 1 Lower the mower deck to...

Page 12: ...chute hinge Generally all moving metal parts should be oiled where contact is made with other parts Keep oil and grease off belts and pulleys Remember to wipe fittings and surfaces clean both before a...

Page 13: ...the engine by running it for at least a minute before engaging the PTO switch or driving the rider 5 After warming the engine ALWAYS operate the unit at FULL THROTTLE when mowing Figure 27 Adding Fuel...

Page 14: ...must be engaged and the ground speed control levers must be locked in the NEUTRAL position after the operator returns to the seat in order to start the engine WARNING If the unit does not pass a safet...

Page 15: ...cm Retighten the front set collar 3 Make sure that the neutral return bushing E is seated correctly in the spring stop plate F 4 Position the rear set collar so that it sets tightly against neutral re...

Page 16: ...e Figure 30 Using the supplied spanner wrench p n 5022853 insert the tip of the wrench into the notch in the pre load adjuster While holding the wrench in place with one hand turn COUNTER CLOCKWISE to...

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