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ZT4000 - 44” & 48” Mower Deck

15

Figure 28.  Neutral Return Spring Adjustment
A.  Rear Set Collar
B. Neutral Return Rod
C. Neutral Return Spring
D. Front Set Collar
E. Neutral 

Return 

Bushing

F. Spring 

Stop 

Plate

A

C

E

F

B

D

3.25”

(8.23cm)

Return-to-Neutral Adjustment

To determine if it is necessary to adjust the neutral return, 
perform the following steps.

 1.  Disengage the PTO, engage the parking brake and turn 

off the engine.

 2.  Move the ground speed control levers into the operating 

position, pull levers rearward and release.

 3.  Move the ground speed control levers out towards the 

neutral position.  If the levers do not align with the 
notches in the neutral lock plate, it is necessary to adjust 
the neutral return rod.

To Adjust:

 1.  Lock the ground speed control lever in the neutral 

position.

 2.  Measure the length of the neutral return spring (

C, 

Figure 28

) it should be set at 3.25” (8,23cm). If the 

spring does not measure 3.25” (8,23cm) loosen the front 
set collar (

D

) and the rear set collar (

A

), then move the 

front set collar forward or back on the neutral return 
rod (

B

) until the spring length equals 3.25” (8,23cm). 

Retighten the front set collar.

 3.  Make sure that the neutral return bushing (

E

) is seated 

correctly in the spring stop plate (

F

).

 4.  Position the rear set collar so that it sets tightly against 

neutral return bushing and tighten.

 5.  Pull the ground speed control lever rearward and release 

to check position again.  Adjust as necessary to align 
the ground speed control levers with the notches in the 
neutral lock plate.

It is important to note that after every adjustment of the 

neutral return rod, the lever must be pulled rearward and 
released to properly check the neutral position.

Figure 29.  Parking Brake Adjustment
A. Brake Spring
B. Adjustment Nut

A

B

Parking Brake Adjustment

 1.  Disengage the PTO, engage the parking brake, stop the 

engine and remove the ignition key.

 2.  Raise the seat plate.

 3.  Locate the brake spring (

A, Figure 29)

.

 4.  With the parking brake engaged, measure the 

compressed spring length.  The spring should be          
1-15/16” - 2” (4,9 - 5,1 cm) when compressed.

 5.  If the spring is not within this range, release the parking 

brake and turn the adjustment nut (

B

) to compress or 

relax the spring.

 6.  Engage the parking brake and remeasure the spring

NOTICE

Do NOT adjust the spring shorter than 1-15/16”
(4,9 cm) when compressed.  This may damage the brake 
mechanism.

Not 

for  

Reproduction

Summary of Contents for 5900707

Page 1: ...rator s manual included with the unit contain important information that must be obeyed when assembling setting up operating servicing transporting or storing the unit These warnings are highlighted b...

Page 2: ...ck Fluid Levels Check Engine Oil Level Check Hydraulic Oil Level Check Tire Pressure 9 Check Mower Assembly Check Blade Bolt Torque Check and Level Mower Deck Check Deck Drive Belt 12 Lubrication Fuel...

Page 3: ...position A Parking Brake Lever A Figure 1 Hydraulic System By Pass A Hydraulic Release Valve left hand pump shown A Figure 3 Connect Battery A Positive Cable Terminal B Negative Cable Terminal Connect...

Page 4: ...trol levers and the placement of the control levers how close the ends are to one another can be adjusted Height Adjustment 1 Remove the mounting hardware B C D Figure 4 2 Position the ground speed co...

Page 5: ...pack the seat 2 Install the seat onto the seat mount plate and secure with the 5 16 18 nylock flange nuts A Figure 5 3 Connect the seat swtich wire harness B to the seat switch Seat Position Adjustmen...

Page 6: ...hex nylock flange nuts D that secure the bumper to the frame of the machine Discard the 1 2 13 hex jam nuts that are tightened on the threads of the 1 2 13 X 3 1 4 bolts 5 Position the roll bar C Fig...

Page 7: ...en cold the oil level should be approximately 4 10 cm below top of the filler neck 4 If necessary add SAE 20W 50 motor oil DO NOT use synthetic oils 5 Reinstall the reservoir cap Figure 12 Checking Ti...

Page 8: ...e mounting bolts to 70 ft lbs 94 Nm Figure 14 Check Lift Rod Timing Deck Lift Rod Timing And Leveling Adjustment 1 Park machine on a flat level surface Disengage the PTO stop the engine and engage the...

Page 9: ...he blade from the cutting edge to the ground Repeat this process for the other side of the machine The front measurements should be 4 10 2 cm the back measurements should be 4 1 4 10 8 cm 48 Models S...

Page 10: ...lly release the tension on the breaker bar WARNING Spring loaded components can kick back causing injuries Use extreme caution when rotating the idler arm with the breaker bar due to the increased ten...

Page 11: ...B of the spring bracket C the coil to coil spring length should measure 7 1 4 18 42 cm Check the Mower Belt Idler Tensioner Spring Length 48 Models Only S N 2014720669 Above 1 Lower the mower deck to...

Page 12: ...chute hinge Generally all moving metal parts should be oiled where contact is made with other parts Keep oil and grease off belts and pulleys Remember to wipe fittings and surfaces clean both before a...

Page 13: ...the engine by running it for at least a minute before engaging the PTO switch or driving the rider 5 After warming the engine ALWAYS operate the unit at FULL THROTTLE when mowing Figure 27 Adding Fuel...

Page 14: ...must be engaged and the ground speed control levers must be locked in the NEUTRAL position after the operator returns to the seat in order to start the engine WARNING If the unit does not pass a safet...

Page 15: ...cm Retighten the front set collar 3 Make sure that the neutral return bushing E is seated correctly in the spring stop plate F 4 Position the rear set collar so that it sets tightly against neutral re...

Page 16: ...e Figure 30 Using the supplied spanner wrench p n 5022853 insert the tip of the wrench into the notch in the pre load adjuster While holding the wrench in place with one hand turn COUNTER CLOCKWISE to...

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