Jonsered FR 2216 A 4X4 Operator'S Manual Download

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FR 2216A 4X4 FR 2216MA 4X4 FR2216A2 4X4

Oper

ator

′

s manual

Please read the oper

ator’s manual carefully and

make sure you understand the instructions
before using the machine.

Summary of Contents for FR 2216 A 4X4

Page 1: ...FR 2216A 4X4 FR 2216MA 4X4 FR2216A2 4X4 Operator s manual Please read the operator s manual carefully and make sure you understand the instructions before using the machine ...

Page 2: ...ne hoods 21 Muffler 21 Checking and adjusting the steering wires 21 Checking and adjusting the brake 22 Adjusting the throttle wire 22 Checking and adjusting the choke wire 23 Replacement of fuel filter 23 Replacing the air filter 23 Checking the fuel pump s air filter 24 Check the level of the battery acid 25 Ignition system 25 Check the safety system 26 Main fuse 27 Checking the tyre pressure 27...

Page 3: ...hicle always use approved securing devices and make sure that the machine is securely held Towing When your machine is equipped with a hydrostatic transmission you should if necessary only tow the machine over short distances and at a low speed otherwise there is a risk of damaging the transmission The power transmission must be disengaged when towing see the instructions under the heading Clutch ...

Page 4: ...umber The machine s serial number State the type designation and serial number when ordering spare parts The engine serial number is given on a bar code decal This is located on the left side of the crankcase in front of the starter motor The sign states Model Type Code Please quote when ordering parts The transmission s serial number on hydrostatic machines is stated on the barcode decal located ...

Page 5: ...t at the lowest cutting height 5 Check that the right amount of oil is in the engine 6 Check that there is oil in the transmission s oil tank 7 Connect battery 8 Fill with fuel and start engine 9 Check that machine does not move in neutral 10 Check Forward drive Reverse drive Operation of blades Seat safety switch Lif lever safety switch Safety switch for the hydrostat pedals neutral position Chec...

Page 6: ...e engine Battery Choke Fuel Oil level Cutting height Backwards Forwards Ignition Hydrostatic freewheel Clutch in Clutch out Parking brake Brake Clutch Noise emission to the environment according to the European Community s Directive The machine s emission is specified in chapter Technical data and on label Rotary blades Keep hands and feet away from under the hood when the engine is running Risk t...

Page 7: ...e s oil level Check the hydrostat s oil level Lift up the cutting unit Apply and lock the parking brake If the engine is cold use the choke Release the parking brake before driving Switch off the engine and take off the ignition cable before repairs or maintenance ...

Page 8: ... obstacles Slow before cornering Switch off the blades when you are not mowing Take care when rounding a fixed object so that the blades do not hit it Never run the machine over foreign objects Only use the machine in daylight or in other well lit conditions Keep the machine at a safe distance from holes or other irregularities in the ground Pay attention to other possible risks Never use the mach...

Page 9: ...es more than 10 Avoid starting or stopping on a slope If the tyres start to slip stop the blades and drive slowly down the slope Always drive smoothly and slowly on slopes Do not make any sudden changes in speed or direction Avoid unnecessary turns on slopes if necessary turn slowly and gradually downwards if possible Drive slowly Do not turn the wheel sharply Watch out for and avoid driving over ...

Page 10: ... Do not smoke Do not fill petrol in the vicinity of sparks or naked flames Handle oil oil filters fuel and the battery carefully of environmental considerations Follow the local recycling requirements Electrical shocks can cause injuries Do not touch cables when the engine is running Do not test the ignition system with your fingers If leaks arise in the fuel system the engine must not be started ...

Page 11: ...e equipment if you run over or into anything If necessary make repairs before starting Never make adjustments with the engine running The machine is tested and approved only with the equipment originally provided or recommended by the manufacturer The blades are sharp and can cause cuts Wrap the blades or wear protective gloves when handling them Check regularly that the parking brake works Adjust...

Page 12: ...ent lever 5 Lifting lever for the cutting unit 6 Speed limiter for reversing 7 Speed limiter for driving forward 8 Parking brake 9 Lock button for parking brake 10 Seat adjustment FR 2216MA 4X4 FR 2216A 4X4 11 Seat adjustment FR 2216A2 4X4 12 Lever to disengage the driving front axle 13 Fuel cap 14 Cover lock 15 Lever to disengage the driving rear axle ...

Page 13: ...FR 2216A2 4X4 The throttle control regulates the engine speed and thereby also the rotation speed of the blades To increase or reduce the engine speed the control is moved forwards or backwards Choke control FR2216 A2 4X4 The choke lever is used for cold starting and to give the engine a richer fuel mixture For cold starting the lever is moved backwards to its end position Speed limiter The speed ...

Page 14: ...nt lever The cutting height can be adjusted to 7 different positions with the cutting height lever Combi unit 40 90 mm 1 9 16 3 9 16 Seat The seat has a jointed attachment on the front edge and can be tipped forward The seat can also be adjusted lengthways FR 2216MA 4X4 FR 2216A 4X4 Loosen the handles under the seat and adjust it forwards or backwards to the desired position FR 2216A2 4X4 To adjus...

Page 15: ...The drive on the axle is disengaged when one of the controls is pulled out Clutch control rear axle Control drawn out drive system disengaged Control depressed drive system engaged Clutch control front axle The control is positioned on the inside of the left front wheel Rear control pulled out drive system disengaged Front control pushed in drive system engaged IMPORTANT Always drive the machine w...

Page 16: ...ck button on the steering column Release the brake pedal while holding the button pressed The parking brake lock disengages automatically when the brake pedal is pressed 4 With a cold engine FR 2216MA 4X4 FR 2216A 4X4 Move the throttle to position 3 choke position In this position the engine is fed with a richer mixture which means the engine is easier to start FR 2216A2 4X4 Move the throttle cont...

Page 17: ...VE pole on the fully charged battery Connect the other end of the black cable to a good CHASSIS EARTH away from the fuel tank and the battery Remove the cables in the reverse order The BLACK cable is removed from the chassis and then the fully charged battery Finally the RED cable from both batteries IMPORTANT INFORMATION Do not run the starter for more than about 5 seconds at a time If the engine...

Page 18: ...ably depreciating the mowing result The best lawns are achieved if the grass is cut often Mowing becomes more uniform and the grass cuttings become more evenly distributed over the surface The total time consumption is not greater since it is possible to select a higher driving speed without inferior mowing results Avoid mowing a wet lawn The mowing results are inferior since the wheels sink down ...

Page 19: ...ill press down the parking brake and push in the locking button Release lever The release control must be pulled out in order for the machine to be moved when the engine is shutoff Pull the controls to the end positions do not use an intermediate position Clutch control rear axle Control drawn out drive system disengaged Control depressed drive system engaged Clutch control front axle The control ...

Page 20: ...e battery X Check the safety system X Check nuts and screws O Check for fuel and oil leakage O Clean around the silencer O Check the muffler X Change engine oil 1 X X Replace the air filter s prefilter2 X Check the cutting deck X Check the air pressure in the tyres 60 kPa 8 5 PSI X Lubricate the belt adjuster 3 X Lubricate joints and shafts 3 X Check the V belts O Check the transmission s cooling ...

Page 21: ...at forward loosen the rubber strap under seat and fold the cover backwards Front cover Release the clip on the front hood and lift off the fender Right hand fender Remove the accelerator knob 1 screws 2 and remove the cover Left hand fender Remove the screws holding the wing cover 2 and lift off the cover Muffler Check regularly that the muffler is complete and secured correctly Temperature variat...

Page 22: ...ke Check that the parking brake is adjusted correctly by placing the machine on a slope with the front and rear axles disengaged Apply and lock the parking brake When the machine does not stand still the brake should be adjusted according to the following 1 Remove the left hand wing cover 2 Loosen the locking nuts 1 3 Tension the cable using the adjuster screw 2 until the play in the cable is take...

Page 23: ...am 3 Pull the choke wire casing to the far right and tighten the clamping screw Replacement of fuel filter Replace the fuel filter every 100 running hours once per season or more frequently if it is clogged Replace the filter as follows 1 Open the engine cover 2 Move the hose clips away from the filter Use a pair of flat pliers 3 Pull off the filter from the hose ends 4 Press the new filter into t...

Page 24: ... the cartridge Replace the pre cleaner with a new one 5 Lift out the air filter cartridge from the fan housing Replace the air filter cartridge if clogged with dirt 6 Clean the filter by knocking the filter against a flat surface Never use solvent with petroleum for example kerosene or compressed air to clean the filter 7 Carefully clean the fan housing so that dirt does not fall down into the car...

Page 25: ... gap should be 0 75 mm 0 030 Adjust as necessary by bending the side electrode 5 Reinsert the spark plug turning by hand to avoid damaging the threads 6 Tighten the spark plug once it touches the seating with the spark plug spanner Tighten the spark plug so that the washer is compressed A used spark plug should be turned 1 8 of a turn from the seated position A new spark plug should be turned a 1 ...

Page 26: ...als are in the neutral position The driver does not need to be seated in the driver s seat Make daily inspections to ensure that the safety system works by attempting to start the engine when one of the conditions is not met Change the conditions and try again Check that the engine stops if you temporarily move out of the driver s seat while the cutting unit is lowered or the gear shift lever hydr...

Page 27: ... the air duct located on the inside of the engine cover ensure it is clean and does not rub against the cooling air intake A blocked cooling intake will interfere with the cooling of the engine which can damage the engine Checking and adjustment of the cutting unit s ground pressure To achieve the best cutting results the cutting unit should follow the underlying surface without pressing too hard ...

Page 28: ...the stay to raise the rear edge of the cover Screw in shorten the stay to lower the rear edge of the cover 5 Tighten the nuts against each other after adjustment 6 On completion of the adjustment the unit s parallelism should be re checked 7 Fit the right hand fender and the front hood Service position for the cutting unit The cutting head can be placed in the service position to provide easy acce...

Page 29: ...the front edge of the unit and loosen the lock fold down and slide in the unit 2 Replace the cutting height stay and the belt Tension the belt with the belt adjuster 3 Fit the front cover 4 Set the cutting height control to one of the positions 1 7 Placing in the service position Combi 103 Combi 112 1 Position the machine on flat ground Apply the parking brake Adjust the cutting unit to the lowest...

Page 30: ...me forwards and refit the pin 4 Grasp the front edge of the cutting unit pull out and raise into the service position If the cylindrical bolt which is now holding the cutting unit is removed the cutting unit can be lifted off Restoring from service position To leave the service position reverse the procedures set out in Placing in the service position Make sure that the cutting unit s lug 3 enters...

Page 31: ... with three screws 1 Put the unit in the service position see Placing in the service position 2 Remove the three screws holding the Mulching plug and remove the plug 3 Tip Fit three full thread screws M8x15 mm in the screw holes to protect the threads 4 Replace the unit in normal position Removing the Mulching plug C94 To change a Combi unit from the Mulching function to a cutting unit with rear e...

Page 32: ... oil The engine oil should be changed the first time after 5 hours running time It should then be changed after every 50 hours of running time When operating with a heavy load or at high ambient temperatures replace every 25 hours 1 Place a container underneath the engine s left oil drain plug 2 Remove the dipstick Remove the drain plug from the engine s left side 3 Let the oil run out into the co...

Page 33: ...egularly using good quality molybdenum disulphide grease Lubricate using a grease gun 1 nipple from the right hand side under the engine s lower belt pulley until grease is forced out With daily use lubrication should be carried out twice weekly General lubrication All joints and bearings are lubricated using molybdenum disulphide grease during manufacture Continue to lubricate using the same type...

Page 34: ...ocked Ignition key defective Dirt in the carburettor or fuel line Choking or incorrectly adjusted throttle cable Engine seems to have no power Air filter clogged Faulty spark plug Dirt in the carburettor or fuel line Carburettor incorrectly set Choking or incorrectly adjusted throttle cable Engine overheats Engine overloaded Air intake or cooling flanges blocked Fan damaged Too little or no oil in...

Page 35: ...ne and run it until the carburettor is emptied of fuel 5 Remove the plugs and pour about a tablespoon of engine oil into each cylinder Pull round the engine to distribute the oil and screw the plugs back on 6 Grease all grease nipples joints and axles 7 Remove the battery Clean it charge it and store it in a cool place 8 Store the machine in a clean and dry place and cover it over for extra protec...

Page 36: ...0W 30 Oil tank capacity litre USqt 1 4 1 5 1 4 1 5 1 4 1 5 Starting Electric starter Electric starter Electric starter Electrical system Type 12 V negative earthed 12 V negative earthed 12 V negative earthed Battery 12 V 24 Ah 12 V 24 Ah 12 V 24 Ah Main fuse Flat pin 15 A Flat pin 15 A Flat pin 15 A Spark plug Champion QC12YC Champion QC12YC Electrode gap mm inch 0 75 0 030 0 75 0 030 0 75 0 030 N...

Page 37: ...monised standards have been applied Registered body 0404 SMP Svensk Maskinprovning AB Fyrisborgsgatan 3 SE 754 50 Uppsala Sweden has issued reports numbered as follows 01 901 043 01 901 044 01 901 045 01 901 056 regarding the assessment of conformity according to annex VI to the COUNCIL S DIRECTIVE of May 8 2000 relating to the emission of noise to surroundings 2000 14 EC Huskvarna 5 November 2007...

Page 38: ... z R J 6f z R J 6f ...

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Page 40: ... z R J 6f 2008 11 13 z R J 6f 1150974 26 ...

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Jonsered FR 2216 A 4X4, Operator'S Manual

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