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I-A Safety Information Symbols

The following images indicate important safety information:

This General warning symbol points out important information that, if not followed, could 

endanger personal safety and/or property. 

This Explosion warning symbol points out potential explosion hazards. 

This Fire warning symbol points out potential fire hazards. 

This Electrical warning symbol points out potential electrical shock hazards. 

I-B Warnings

Improper operation of this equipment such as

neglecting its maintenance or being careless can

cause possible  injury  or  death.  Permit  only

responsible and capable  persons  to  install, operate,

and/or maintain this equipment.

Potentially lethal voltages and amperages are

present in these machines. Ensure all steps are taken

to render the machine safe before attempting to work

on the equipment.

All  hardware  covered  by  this  manual  have 

dangerous  electrical  voltages  and  can  cause fatal 

electrical shock. Avoid contact with bare wires, 

terminals,  connections,  etc.,  on  the hardware, if 

applicable. Ensure all appropriate covers,  guards, 

grounds,  and  barriers  are  in place before operating 

the equipment. If work must be done around an 

operating unit, stand on  an  insulated  dry  surface  to 

reduce  shock hazard.

Do  not handle  any kind  of electrical device while

standing in water, while barefoot, or while hands or

feet are wet. DANGEROUS ELECTRICAL SHOCK

MAY RESULT.

If trained personnel must stand on metal or

concrete while installing, servicing, adjusting, or

repairing this equipment, place insulative mats over

a dry  wooden  platform.  Work  on  the equipment

only while standing on such insulative mats.

Never  wear  jewelry  when  working  on  this

equipment.  Jewelry  can  conduct  electricity

resulting in electric shock or may get caught in

moving components causing injury.

Warnings and Cautions - 

 3

Keep a fire extinguisher near the hardware at all

times. Do NOT use any carbon tetra-chloride type

extinguisher. Its fumes are toxic, and the  liquid can

deteriorate wiring insulation. Keep the extinguisher

properly charged and be familiar with its use. If there

are any questions pertaining to fire extinguishers,

please consult the local fire department.

The National Electrical Code (NEC), Article 250

requires the  frame  of  the  equipment  to  be connected

to an approved earth ground and/or grounding rod.

This grounding will help prevent dangerous electrical

shock that might be caused by  a ground  fault

condition  or by static electricity. Never disconnect the

ground wire.

Wire gauge sizes of electrical wiring, cables, and

cord sets must be adequate to handle the maximum

electrical current (ampacity) to which they will be

subjected.

Before installing or servicing this (and related)

equipment,  make  sure  that all  power  voltage supplies

are  completely  turned  off  at  their source. Failure to

do so will result in hazardous and possibly fatal

electrical shock.

In case of accident caused by electric shock,

immediately shut down the source of electrical power.

If this is not possible, attempt to free the victim from the

live conductor. AVOID DIRECT CONTACT WITH THE

VICTIM.  Use a nonconducting implement, such as a

dry rope or board,  to  free  the  victim  from the  live

conductor.  If  the  victim  is  unconscious,  apply first aid

and seek immediate medical attention.

The illustrations in this manual are examples only

and may differ from your unit.

I. WARNINGS AND CAUTIONS

Summary of Contents for Automatic Fuel Port

Page 1: ...Automatic Fuel Port Full Size Fuelport Compact Fuelport Compact Automatic Fuelport Mini Smartpump Smartpump Enclosed Smartpump Tank Filling Systems TANK FILLING SYSTEM MANUAL Ship Loose Controller...

Page 2: ...tion 6 III B Setting up the Meter 7 III C Operating Instructions 8 III D Maintenance Troubleshooting 9 III Compact Automatic FuelPort IV A Installation 10 IV B Setting 11 IV C Operating Instructions 1...

Page 3: ...ly while standing on such insulative mats Never wear jewelry when working on this equipment Jewelry can conduct electricity resulting in electric shock or may get caught in moving components causing i...

Page 4: ...ckets Follow all necessary safety procedures when welding the brackets to your tank Simplex is not responsible for damages or injuries sustained due to improper safety precautions Attaching FuelPort t...

Page 5: ...pre drilled mounting flanges running the height and length of the cabinet Verify that the surface you are mounting the Full Sized FuelPort to and the mounting hardware are sufficient to support the F...

Page 6: ...responsible for damages or injuries sustained due to improper safety precautions Attaching CAFP to Post With the post mounting option the CAFP can be attached to a free standing post See Post To do so...

Page 7: ...which calibrates the meter for greater accuracy To enter the meter s setup menu press and hold the SEL button for one second The screen will begin alternating between Pro and NO Press RST while it sh...

Page 8: ...t the menu on it s own after about a second If the meter does not display the correct value repeat the process to enter a new offset until the meter is accurate III C OPERATING INSTRUCTIONS 2 Unlock t...

Page 9: ...capacity Check FuelPort piping for obstructions Checking drawing package to verify valve is wired correctly Verify controller is supplied with power Remove controller cover and verify relays are seate...

Page 10: ...all control power see job specific wiring diagrams for details Installing Motorized Ball Valves If you have a single tank system the ball valve is likely already mechanically and electrically installe...

Page 11: ...touch screen See Setup Menu Please refer to Appendix B for 7 inch touch screen examples System Setup If MBVs are installed you may enter the delay time in seconds for the valve fail timer You may also...

Page 12: ...xt enter the tank interior depth height in inches in the Height field Enter the maximum tank capacity in gallons in the Gallons field See Tank Transducer You must also enter the transducer length at 2...

Page 13: ...Refill Reminder Warning Should a tank reach this level a warning will be generated to inform the site personnel that a fuel delivery should be scheduled Entering 0 disables this feature See Low Fuel...

Page 14: ...ow certain option to appear on the screen and powers the motorized ball valves Select the appropriate tank by pressing the level indicator for the required tank This will take you to the individual ta...

Page 15: ...s for the selected tank will be prohibited See Tank High Another tank may be selected for fill if applicable Repeat the fill process for all tanks in the system Once filling is completed close any man...

Page 16: ...on board pump Prohibits fill of selected tank Audio Visual Alarm Closes all valves Stops on board pump Prohibits fill of all tanks Audio Visual Alarm Closes all valves Stops on board pump Prohibits fi...

Page 17: ...fuses are blown Tank indicates Full High and Critical High 1 Reconnect float stem 2 Check float stem wiring 3 Replace fuses 4 Cease filling operations 1 The float stem has been disconnected 2 The floa...

Page 18: ...top Fill button on the touch screen or F2 if applicable 12 When the Tank Full level is reached an indication will be displayed the alarm horn will sound the fill valve will close and or the on board p...

Page 19: ...on in finished equipment are not covered by this warranty g components or assemblies specified by buyer with no substitution permissible that are not normally used by SIMPLEX SIMPLEX reserves the righ...

Page 20: ...7 Inch Screen Reference 20 APPENDIX B 7 INCH SCREEN REFERENCE Setup Modbus Settings Tank Setup Tank Type Tank Transducer 1 Tank Transducer 2 Startup Screen Zero Transducer...

Page 21: ...7 Inch Screen Reference 21 Silence Horn Tank Select Tank Detail Screen Start Fill Tank Full Tank High Main Screen Alarm APPENDIX B 7 INCH SCREEN REFERENCE...

Page 22: ...ill button b Turn off the control power circuit breaker c d e OpentheControlPanel door toaccessthe controlcompartment Locatetheoverloadrelay See OverloadRelay On either side of the relay reverse the b...

Page 23: ...urge the pump of air on initial startup or whenever as has entered the pump system 1 Open the Smartpump inlet and outlet valve to flood the system See Pump Inlet Valve and Pump Outlet Valve 2 Open the...

Page 24: ...your Load Bank and Fuel Supply needs Simplex Inc 5300 Rising Moon Road Springfield IL 62711 800 637 8603 www simplexdirect com This manual and all of its contents Copyright 2019 Simplex Inc All Right...

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