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Operating Instructions - 

 18

IV-F. 

OPERATING INSTRUCTIONS

 - AFC Controller

1.

Connect a 

truck 

ground cable from the truck to the provided

 

ground stud.

2.

Connect the delivery hose from the truck to the hose

 

coupling

 at the unit

.

3.

On

 Smartpump

/Mini-Smartpump

 units

, open both 

inlet/outlet 

isolation valves

.

3-

a. On mu

lt

i-tank Fuelports, verify the manual ball valve is open.

3-b

Smartpump ONLY

, open air purge valve until air has been purged from system and then

close valve.

4.

Turn

 

the 

Fill Controller power switch to the 

ON

 position

.

5.

Select the appropriate tank to be filled on the 

touch 

screen.

6.

If equipped with a Bypass feature, verify the switch is in the proper position.  

Use "

By

-

pass" for

trucks equipped 

WITH

 

a

 pump or "On-Board" for trucks WITHOUT a pump.

7.

Open valve on truck.

8.

Press "Start Fill" button on the 

touch 

screen or F1 if applicable.

9.

Wait for fill valve to completely open

,

 

if applicable

.

10.

On

 Smartpump

/Mini-Smartpump

 units

, the on-board pump will start automatically.

10a. FuelPort units, start the truck pump

11.

Delivery may be stopped at any time by pressing the "Stop Fill" button on the

 touch

 screen or F2

if

 

applicable.

12.

When the "Tank Full" level is reached, an indication will be displayed, the alarm horn will sound,

the fill valve will close, and

/or

 the on-board pump will stop

, if applicable

.

13.

Filling may continue in 30 second increments by pressing the "Hose Drain" button

or F1 if

applicable.

14.

Stop the pump on the truck

,

 if applicable

.

15.

If filling more than 1 tank, return to step 

5

.

16.

If the "Tank High" level is reached, an indication will be displayed, the horn will sound, the valve

will close, and

/or 

the on-board pump will stop

, if applicable

.  The selected tank will be locked out

from any further filling operation until the level drops below the high level.

17.

If any tank in the system should reach the "Critical High" level, all valves and any pumps will be

locked out until the critical high has cleared.

 (

Multi-tank system only

)

18.

When filling operations are complete, return to the Main Screen.

19.

On 

Smartpump/Mini-Smartpump

 units

, close both inlet/outlet isolation valves.

20.

Disconnect the delivery hose.

21.

Turn the Fill Controller power switch to the 

OFF

 position.

22.

Close and lock the fill 

unit

.

23.

Disconnect the truck ground

 cable

.

These are abstracted instructions. Please refer 

to your fill controller 

section

 for details

.

Summary of Contents for Automatic Fuel Port

Page 1: ...Automatic Fuel Port Full Size Fuelport Compact Fuelport Compact Automatic Fuelport Mini Smartpump Smartpump Enclosed Smartpump Tank Filling Systems TANK FILLING SYSTEM MANUAL Ship Loose Controller...

Page 2: ...tion 6 III B Setting up the Meter 7 III C Operating Instructions 8 III D Maintenance Troubleshooting 9 III Compact Automatic FuelPort IV A Installation 10 IV B Setting 11 IV C Operating Instructions 1...

Page 3: ...ly while standing on such insulative mats Never wear jewelry when working on this equipment Jewelry can conduct electricity resulting in electric shock or may get caught in moving components causing i...

Page 4: ...ckets Follow all necessary safety procedures when welding the brackets to your tank Simplex is not responsible for damages or injuries sustained due to improper safety precautions Attaching FuelPort t...

Page 5: ...pre drilled mounting flanges running the height and length of the cabinet Verify that the surface you are mounting the Full Sized FuelPort to and the mounting hardware are sufficient to support the F...

Page 6: ...responsible for damages or injuries sustained due to improper safety precautions Attaching CAFP to Post With the post mounting option the CAFP can be attached to a free standing post See Post To do so...

Page 7: ...which calibrates the meter for greater accuracy To enter the meter s setup menu press and hold the SEL button for one second The screen will begin alternating between Pro and NO Press RST while it sh...

Page 8: ...t the menu on it s own after about a second If the meter does not display the correct value repeat the process to enter a new offset until the meter is accurate III C OPERATING INSTRUCTIONS 2 Unlock t...

Page 9: ...capacity Check FuelPort piping for obstructions Checking drawing package to verify valve is wired correctly Verify controller is supplied with power Remove controller cover and verify relays are seate...

Page 10: ...all control power see job specific wiring diagrams for details Installing Motorized Ball Valves If you have a single tank system the ball valve is likely already mechanically and electrically installe...

Page 11: ...touch screen See Setup Menu Please refer to Appendix B for 7 inch touch screen examples System Setup If MBVs are installed you may enter the delay time in seconds for the valve fail timer You may also...

Page 12: ...xt enter the tank interior depth height in inches in the Height field Enter the maximum tank capacity in gallons in the Gallons field See Tank Transducer You must also enter the transducer length at 2...

Page 13: ...Refill Reminder Warning Should a tank reach this level a warning will be generated to inform the site personnel that a fuel delivery should be scheduled Entering 0 disables this feature See Low Fuel...

Page 14: ...ow certain option to appear on the screen and powers the motorized ball valves Select the appropriate tank by pressing the level indicator for the required tank This will take you to the individual ta...

Page 15: ...s for the selected tank will be prohibited See Tank High Another tank may be selected for fill if applicable Repeat the fill process for all tanks in the system Once filling is completed close any man...

Page 16: ...on board pump Prohibits fill of selected tank Audio Visual Alarm Closes all valves Stops on board pump Prohibits fill of all tanks Audio Visual Alarm Closes all valves Stops on board pump Prohibits fi...

Page 17: ...fuses are blown Tank indicates Full High and Critical High 1 Reconnect float stem 2 Check float stem wiring 3 Replace fuses 4 Cease filling operations 1 The float stem has been disconnected 2 The floa...

Page 18: ...top Fill button on the touch screen or F2 if applicable 12 When the Tank Full level is reached an indication will be displayed the alarm horn will sound the fill valve will close and or the on board p...

Page 19: ...on in finished equipment are not covered by this warranty g components or assemblies specified by buyer with no substitution permissible that are not normally used by SIMPLEX SIMPLEX reserves the righ...

Page 20: ...7 Inch Screen Reference 20 APPENDIX B 7 INCH SCREEN REFERENCE Setup Modbus Settings Tank Setup Tank Type Tank Transducer 1 Tank Transducer 2 Startup Screen Zero Transducer...

Page 21: ...7 Inch Screen Reference 21 Silence Horn Tank Select Tank Detail Screen Start Fill Tank Full Tank High Main Screen Alarm APPENDIX B 7 INCH SCREEN REFERENCE...

Page 22: ...ill button b Turn off the control power circuit breaker c d e OpentheControlPanel door toaccessthe controlcompartment Locatetheoverloadrelay See OverloadRelay On either side of the relay reverse the b...

Page 23: ...urge the pump of air on initial startup or whenever as has entered the pump system 1 Open the Smartpump inlet and outlet valve to flood the system See Pump Inlet Valve and Pump Outlet Valve 2 Open the...

Page 24: ...your Load Bank and Fuel Supply needs Simplex Inc 5300 Rising Moon Road Springfield IL 62711 800 637 8603 www simplexdirect com This manual and all of its contents Copyright 2019 Simplex Inc All Right...

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