Sime Green Planet I-HE 35 MF User And Installation Instructions Manual Download Page 8

4.0 COMMISSIONING BO

  ILER CH

  ECK LIST

IF IN

  DOU

  BT AS

  K

A s uggested me thod of  co mmissioning th

  e bo iler, ac tual me thod ca n v ary ac cording to th

  e bo iler

make type and the installation. The boiler must always be installed and commissioned by an approved 

,

gas te chnician. The i nstaller ce rtifies th

  at this Boiler has  b een in stalled to  ma nufacturer’s

instructions, has been filled, commissioned and is ready for use.

No. Description

ü

when done

1.

Read carefully th

  e in struction ma nuals s upplied wi th t his bo iler.

BEFORE INSTALLING T HIS B OILER FLUSH OUT THE PIPES UNTIL CLEAN WATER IS ACHIEVED.

2

.

3.

T

urn on  wa ter to   fi ll s ystem, ch

  eck fo r le aks r egularly an d b leed a ir fr om al l points.

B leed the air fr om all th e p umps i n the system, and r otate th e im

  peller sh

  aft

4

Check th

  at al l r adiators v alves ar e op en,

remove th

  e thermostatic valve heads, fully open

all

lockshields

5

Turn ON g as, bl eed a ir ou t at  th

  e i solation va lve u nion. Re seal an d ch

  eck fo r gas  leaks.

Tu rn g as OF

  F.

6

Turn e lectricity on  at  th

  e po wer po int. At  th

  e bo iler fr ont pa nel se t th

  e temperature setting

to  th

  e lo west s etting, s witch b oiler to  ON po sition.

The “Power on ” In dicator sh ould lig ht. Tu rn th e bo iler of f at  th e fr ont pa nel.

7

Turn th

  e r oom th

  ermostat to  th

  e ma nual O N po sition s et th

  e t emperature to  a high level so that it does

no t s witch of f du ring th

  e co mmissioning ph

  ase. Th

  e thermostat will unusually click and show an 

a n in dicator in  th

  e wi ndow, 

8

Switch th

  e bo iler ON a t th

  e bo iler fr ont pa nel co ntrol.

9

Boiler sh

  ould s tart fa n, pu mp an d ig nite g as. If  it  fa ils fi rst f ew t imes th

  is m ay be just residual air

In  th

  e gas  line. A noisy water pump indicates there is air in the water pipes.

10.

Boiler lights a nd heats the water.  

11.

Check g as flame is  th

  e co rrect co lour an d fo r gas  an d wa ter le aks

as the system heats up .

12.

Check th

  at h eat i s go ing t o a ll r adiators th

  rough th

  e m anual or  th

  ermostatic first

and r eturn via the lo ckshield v alve. If  no t S TOP fi x NO

  W and any leaks.

13

Allow th

  e bo iler to  hea t u p to  th

  e se t te

  mperature an d sw

  itch of f. Re-adjust the boiler temperature 

14

to  a mi d t emperature po int.

CA UTION

,  If  t his is connected to a floor heating system. The boiler

sh

  ould re  li ght a nd in crease th

  e water temperature to the new setting.

15

Check th

  at a ll r adiators a re hot  al l th

  e wa y u p. If  t he r adiator is  co ld at th

  e to p,

then th

  ere is  u sually a ir in  th

  e r adiator Bleed the radiator. Balance the system so that all.

16.

Set th

  e r oom th

  ermostat to  th

  e co rrect t imes a nd t emperatures ac cording to  the ma nufacture’s 

On completion of the commissioning phase, complete the information sheet at the front of this manual. 
Hand over the installation to the owner and demonstrate how the system works plus basic fault 
resolution and safety procedures. Make sure that this important document is kept in a safe accessible 
place.

Turn off all services to this boiler - water, gas and power. Install the boiler as shown in the 
instructions following and connect all services.

radiators are hot as according to the radiator installation manual. Adjust the boiler water temperature.

instructions

Page 8 of 40

Summary of Contents for Green Planet I-HE 35 MF

Page 1: ...MURELLE GREEN PLANET I HE 35 MF E HE35 MF CONDENSING BOILER AUS User Service and Installation Instructions...

Page 2: ...cifications provided to you or your licensed instal ler the boiler is warranted by Hunt Heating against defects caused by the manufacturer s faulty materials and or work manship in respect to parts an...

Page 3: ...ed out by qualified technical personnel Successively if it is necessary to start up the boiler again adhere strictly to the fol lowing instructions open the gas tap to allow the flow of the fuel Move...

Page 4: ...agraph The level of various correction of a value of temperature proportional cal culated The display will be as shown in fig 26 a REGULATION OF THE D H W TEMPERATURE fig 26 To set the desired tempera...

Page 5: ...s request assi stance from qualified technical personnel ALL 07 fig 27 d Press the key of the controls 2 to re start the boiler If the anomaly persists request assi stance from qualified technical per...

Page 6: ...the room thermostat may be faulty Bridging out the switch can be used to test this Check voltage before re moving cover Does it work If NO go to Q5 5 Boiler Does the boiler start to work and then shut...

Page 7: ...nternal External Gas pressure Settings Max Pa Adjusted output setting kW Central Heating Water treatment System Volume Litres No Yes Yes Product Qty Used Litres Dilution rate Litres per 100 litres Sys...

Page 8: ...ON at the boiler front panel control 9 Boiler should start fan pump and ignite gas If it fails first few times this may be just residual air In the gas line A noisy water pump indicates there is air i...

Page 9: ...jor items are their functions and how to check and turn them on or off Simple fault resolution i e power on 5 How to check and remove air in the radiators Give them a bleed key 6 The importance of thi...

Page 10: ...ct phone number Work Completed Service Service 3 4 year 5 year 7 Date Date Service technician Service technician Name PIC L icence No Name PIC L icence No Service Company Service Company Contact phone...

Page 11: ...Service 7 8 year 11 year 13 Date Date Service technician Service technician Name PIC L icence No Name PIC L icence No Service Company Service Company Contact phone number Contact phone number Work Co...

Page 12: ...6 0 INSTALLER INSTRUCTIONS CONTENTS 1 DESCRIPTION OF THE BOILER page 4 2 INSTALLATION page 9 3 CHARACTERISTICS page 16 4 USE AND MAINTENANCE page 23 Page 12 of 40...

Page 13: ...water for heating only hot water for DHW using a calorifier or both functions 1 DESCRIPTION OF THE BOILER 385 135 85 70 70 70 70 350 60 125 42 5 450 170 92 5 760 15 60 100 125 175 125 60 700 65 190 F...

Page 14: ...tional plumbing connec tions Standard connections brass male iron fittings KEY R Central Heating Return 3 4 BSP MI M Central Heating Flow 3 4 BSP MI G Gas connection 3 4 BSP MI R3 D H W tank return 3...

Page 15: ...emperature C 85 Capacity of the heating expansion vessel l 10 Pressure of the heating expansion vessel bar 1 Exhaust fumes temperature at max flow rate 80 60 C C 70 Exhaust fumes temperature at min fl...

Page 16: ...W cock optional 24 Gas cock optional 25 C H flow cock optional 26 C H return cock optional 27 D H W tank discharge cock optional 28 D H W expansion vessel optional 29 7 BAR D H W tank safety valve opt...

Page 17: ...in tap 4 Air pressure tap 5 Ignition transformer 6 Safety thermostat 7 C H sensor SM 8 Ignition electrode 9 Primary exchanger 10 Sensor fumes 11 Suction discharge fitting 12 Expansion vessel 13 Detect...

Page 18: ...For long term protection agains corrosion and deposits the use of inhibitors such as Fernox is recommended after cleaning the system It is important to check the con centration of the inhibitor after...

Page 19: ...the load los ses of single accessories 2 6 1 Separate duct kits The diagrams of Figure 9 show a few examples of the permitted exhausts configurations C33 6 5 3 2 C43 3 4 2 x y x y L m H m C13 1 2 1 L...

Page 20: ...nlet Pa outlet Pa Co axial duct kit 90 Elbow MF 3 0 4 0 25 0 5 0 45 Elbow MF 2 5 2 5 6 0 1 4 Extension L 1000 Horizontal 2 5 2 5 6 0 14 0 Extension L 1000 Vertical 2 5 2 5 6 0 8 0 Walk terminal 1 5 5...

Page 21: ...nternal part of the gaskets with silicon products Avoid using oils and greases LIST OF 60 ACCESSORIES 1 Coaxial duct kit code 8089913 2 a Additional 90 MF curve code code 8089921 2 b MF 90 bend with s...

Page 22: ...h input 1500 500 Appliances over 250 MJ h input 1500 1500 1500 1000 j All fan assisted flue appliances in the direction of discharge 1500 k From a mechanical air inlet including a spa blower Verticall...

Page 23: ...control CR73 connection optional The boiler is designed for connection to a remote control unit code 8092226 The remote control unit CR73 allows for complete remote control of the boiler except relea...

Page 24: ...1 Zone 1 environment thermostat TA2 Zone 2 environment thermostat SB D H W tank sensor CR Remote control CR 73 optional SE External sensor optional OP Internal time clock optional EXP Expansion card A...

Page 25: ...with the HUNT programming kit and only by authorised personnel Do not connect other electro nic devices cameras telephones mp3 players etc Use a tool to remove the cap and reinsert after use ATTENTIO...

Page 26: ...ssi 1 Visualisation of external temperature only with external sensor connected 2 Visualisation of heating temperature sensor SM 3 Visualisation of D H W temperature sensor SS 4 Visualisation of auxil...

Page 27: ...sualizzazione rel solare R2 con schedino solare INSOL rispettivamente ON e OFF 33 Visualizzazione rel solare R3 con schedino solare INSOL rispettivamente ON e OFF 17 Indication of D H W flowmeter load...

Page 28: ...and 2 8 Fan rpm Step ignition 0 0 81 rpmx100 0 1da 0 1a19 9 0 0 1da 20 a 81 9 Long chimneys 0 20 1 0 1 CR 73 10 Remote control option setting 2 CR 53 1 3 RVS 11 Correction values external sensor 5 5...

Page 29: ...FAULT MEASUREMENT UNIT SETTING 40 Number of expansion boards 0 3 1 0 41 Mix valve stroke time 0 199 10 sec 1 12 42 Priority of D H W over mixed zone 0 Paralle 1 1 Absolute 43 Floor drying 0 No activat...

Page 30: ...faulty or open circuit the boiler will not function on either heating or D H W ALL 14 3 7 ELECTRONIC IGNITION Ignition and flame detection is controlled by a single electrode on the burner which guara...

Page 31: ...it is fitted with the arrow pointing in the correct direction 3 9 HEAD AVAILABLE TO SYSTEM Residual head for the heating system is shown as a function of rate of flow in the graph in fig 14 The speed...

Page 32: ...econds The table below shows the SET settings to enter when the type of gas fuel is changed 4 2 2 Calibrating the gas valve pressures Measure the CO2 values with a combustion analyzer Sequence of oper...

Page 33: ...uld be inspected at least once a year by a qualified technician During maintenance operations it is important to verify that the drip plate with drain trap contains water this check is particularly im...

Page 34: ...iler will func tion at maximum power with the D H W cir cuit kept at between 60 C and 50 C During the test the hot water taps must remain open If the key and are pressed during the 15 minutes of the c...

Page 35: ...50 45 40 35 30 20 5 10 15 18 Tag 0 25 55 A B 1 1 5 7 X A B 1 25 TVw Fig 22 a TVw Flow temperature setpoint Tag Period in days x Start day A Functional heating B Floor curing heating 2 175 125 60 Page...

Page 36: ...etected the presence of the flame after a complete ignition sequence or for any other rea son the card cannot see the flame the boiler will stop and the display will show the alarm ALL 06 Press the ke...

Page 37: ...ess the key of the controls 2 to start up the boiler again EXHAUST FUMES SENSOR ERROR 14 fig 23 m If the exhaust fumes sensor is open or short circuit the boiler will stop and display ALL 14 FAN ERROR...

Page 38: ...ay indicates ALL 26 During this error the boiler functions normally SOLAR APPLICATION CONFIGURATION ALL 27 fig 23 w When the solar board is connected to the boiler If the hydraulic configuration of th...

Page 39: ...Page 39 of 40...

Page 40: ...E HE 35 MF CONDENSING BOILERS version 1 Issued December 2009 HYDRONIC SYSTEMS Australia Pty Ltd 11 Fiveways Boulevard Keysborough Victoria 3173 Telephone 1300 00 1800 Facsimile 9798 5133 www huntheat...

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