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and electronic components must be carefully covered beforehand as moisture can
cause malfunctions.
Do not clean with pressurised water.
After cleaning the truck, carry out the activities detailed in the “ Recommission (on
page 27)” section.
Electrical
Electrical
Electrical
Electrical System
System
System
System
Only suitably trained personnel may operate on the truck’s electrical system.
Before working on the electrical system, take all precautionary measures to avoid
–
electric shocks.
For battery-operated trucks, also de-energise the truck by removing the battery
connector.
Welding
Welding
Welding
Welding
To avoid damaging electric or electronic components, remove these from the truck
before performing welding operations.
Settings
Settings
Settings
Settings
When repairing or replacing hydraulic, electric or electronic components or
assemblies, always note the truck-specific settings.
Tyres
Tyres
Tyres
Tyres
The quality of tyres affects the stability and performance of the truck. When replacing
factory fitted tyres only used original manufacturer’s spare parts, as otherwise the
data plate specifications will not be kept.
When changing wheels and tyres, ensure that the truck does not slew (e.g. when
replacing wheels always left and right simultaneously).
Lift
Lift
Lift
Lift chains
chains
chains
chains
Lift chains wear rapidly if not lubricated.
The intervals stated in the service checklist apply to normal duty use. More
demanding conditions (dust,
temperature) require more regular lubrication.
The prescribed chain spray must be used in accordance with the instructions.
Applying grease externally will not provide sufficient lubrication.
Hydraulic
Hydraulic
Hydraulic
Hydraulic hoses
hoses
hoses
hoses
The hoses must be replaced every six years. When replacing hydraulic components,
also replace the hoses in the hydraulic system.
5.3Servicing
5.3Servicing
5.3Servicing
5.3Servicing and
and
and
and inspection
inspection
inspection
inspection
Thorough and expert servicing is one of the most important requirements for the safe
operation of the industrial truck. Failure to perform regular servicing can lead to truck
failure and poses a potential hazard to personnel and equipment.
The service intervals stated are based on single shift operation under normal
operating conditions. They must be reduced accordingly if the truck is to be used in
conditions of extreme dust, temperature fluctuations or multiple shifts.
The following maintenance checklist states the tasks and intervals after which they
should be carried out. Maintenance intervals are defined as:
W = Every 50 service hours, at least weekly
A = Every 500 operating hours
B = Every 1000 operating hours, or at least annually
