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SMARTY 2000

Operating manual - English

12

4

ACCESSORIES PROVIDED

To ensure trouble-free working with the SMARTY 2000, it is advisable to always have certain spare
parts on hand. It is advisable to always have a tool box containing: tools, cutting tools, brushes, belts
and small replacement parts.
SMARTY 2000 is supplied with a full range of accessories.
The accessories provided by ilco Orion are all that is necessary to carry out the operations for which the
machine is designed.

code

D401224ZZ

Ø 1,20 mm steel pin
2 pcs

code

D300224ZZ

4 mm allen key

code

D401225ZZ

Ø 1,70 mm steel pin
2 pcs

code

D300225ZZ

5 mm allen key

code

DMS200080

adjusting bar
2 pcs

code

DMS200340

spanner 13/17/19 mm

code

D300222ZZ

2,5 mm allen key

code

DMS200042

Cutting tool unclamping pin

code

D300223ZZ

3 mm allen key

code

D301185ZZ

(230V)

Fuses 5x20 4A-rapid

code

D306748ZZ

(110V)

Fuses 5x20 6,3A-rapid

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Summary of Contents for Ilco Orion SMARTY 2000

Page 1: ... D430568XA vers 3 0 Operating manual SMARTY 2000 ...

Page 2: ...rights reserved No part of this publication may be reproduced or used in any form or by any means photocopying microfilm or other without the written permission of ILCO ORION Edition june 2006 Printed in Vittorio Veneto by ILCO ORION via Podgora 20 Z I 31029 VITTORIO VENETO TV Italy ...

Page 3: ...ns 13 5 3 Positioning 13 5 4 Description of work station 13 5 5 Graphics 14 5 6 Separate parts 14 5 7 Removing the blocks 14 5 8 Connection to the mains 14 6 REGULATION AND USE OF THE MACHINE 15 6 1 Checking and setting 15 6 2 Calibration 15 7 Key cutting 16 7 1 Key cutting 16 7 2 Using the accessories 17 8 MAINTENANCE 19 8 1 Replacing the cutting tool 19 8 2 Replacing the brush 19 8 3 Replacing t...

Page 4: ......

Page 5: ...iciently Consultation The contents of the manual are divided into sections relating to Transport and handling Description of machine and safety devices Proper use of machine Maintenance Technical terms Common technical terms are used in this manual To assist those with little experience of key cutting below is an illustration of the terms used for the different parts of keys Fig 1 1 Head 2 Rim 3 S...

Page 6: ...ating manual carefully in order to make the best use of the SMARTY 2000 and benefit from its potential Further Risks There are no further risks arising from the use of the machine Protection and safety precautions for the operator The SMARTY 2000 key cutting machine is built entirely to standards The operations for which it has been designed are easily carried out at no risk to the operator The ad...

Page 7: ...ndling from damaging the machine persons or things 1 3 Unpacking To remove the machine from the packing box 1 cut the straps with scissors and remove 2 open the box without damaging it as it may be used again e g removals dispatch to the manufacturers for repairs or servicing 3 check the contents of the box which should comprise 1 SMARTY 2000 key cutting machine packed in a protective shell 1 set ...

Page 8: ...locking grub screw D motor D1 motor start switch E brush E1 brush cover E2 cover fixing Allen screw F cutting tool F1 cutting tool cover G clamp carriage G1 carriage handle lever H clamps H1 clamp knobs X safety device supplied with the 230V machines X1 main switch X2 warning light X3 plug E1 E2 H G G1 F1 F E H1 A B C C1 D1 D X1 X X2 X3 ...

Page 9: ...y three covers brush cover E1 cutting tool cover F1 Clamp carriage The clamp carriage G consisting of two clamps H is fitted to the horizontal movement carriage controlled by lever A and is provided with a handle G1 Cutting unit The cutting unit contains the actual working parts of the SMARTY 2000 key cutting machine which operate together to cut and finish keys read from the originals The working...

Page 10: ...W 3 5A CUTTING TOOL HSS Super Rapid Steel MOTOR One speed single phase MOVEMENTS by ball joint on rectified carriage CLAMP rotating with two sides high precision MAXIMUM LENGTH OF CUTS 45 mm DIMENSIONS width 360 mm depth 450 mm height 290 mm CUTTING NOISE Lp A max 92 9 dB A steel Lp A max 85 dB A brass WEIGHT Kg 23 ...

Page 11: ...roximately 0 18 Kw absorption 3 5A on 110V version The main parts of the electric circuit on the SMARTY 2000 are listed below 1 Safety device inlet 2 Safety main switch 3 Warning light 4 Wiring clip 5 Machine inlet 6 Fuses 4A 230V 6 3A 110V 7 Illuminated switch 8 Motor 230V a c 50Hz 230V a c 60Hz 110V a c 60Hz 9 Condenser 8 F Safety device 3 brown blue yellow green brown blue OUT IN 4 1 2 5 6 6 7 ...

Page 12: ...ccessories The accessories provided by ilco Orion are all that is necessary to carry out the operations for which the machine is designed code D401224ZZ Ø 1 20 mm steel pin 2 pcs code D300224ZZ 4 mm allen key code D401225ZZ Ø 1 70 mm steel pin 2 pcs code D300225ZZ 5 mm allen key code DMS200080 adjusting bar 2 pcs code DMS200340 spanner 13 17 19 mm code D300222ZZ 2 5 mm allen key code DMS200042 Cut...

Page 13: ... for the machine are temperature between 0 and 40 C relative humidity 60 circa 5 3 Positioning Place the key cutting machine on a horizontal surface solid enough to take the weight 23 Kg To facilitate operation and maintenance install the machine with a space of at least 300 mm on all sides fig 5 Ensure that the machine stands perfectly balanced on the four feet Vibration is avoided when the machi...

Page 14: ...plied with the 230V machines to the key cutting machine and the power cable then connect the free end of the power cable to the power mains fig 6 Fig 6 5 7 Removing the blocks Remove the plastic block between the carriage and the machine body 5 8 Connection to the mains For the safety of the operator and the machine it is important to ensure that the machine is connected to the proper mains voltag...

Page 15: ...ff by unplugging the power cable 2 place the adjustment plates provided on the clamps fig 8 B 3 check that the adjustment plates adhere properly to the clamps fig 8 B 4 turn the calibration rod towards the operator so that the gauges B1 come into contact with the adjusting keys fig 8 B 5 raise the carriage and take up to the cutting tool F 6 take the keys into contact with the cutting tool and tra...

Page 16: ...ide A for keys to be fitted on their backs fig 9 B Side B for keys to be cut on both sides and locked on the groove fig 9 B Securing the keys in the jaws 1 position the original key left hand jaw and key blank right hand jaw ensuring that a the keys are positioned and secured b the key stop is resting against the calibration tabs B1 fig 8 B 2 secure the keys by closing the clamps with the knobs H1...

Page 17: ...o different diameters 1 20 mm and 1 70 mm It is essential to use pins with the same diameters for locking both the original and the key blank Fig 10 Using the bars The bars provided P fig 11 are used for cutting pin keys and as a tip rest for locking keys with no stop fig 12 Cutting pin keys using bars All types of pin keys 90 can be cut with the SMARTY 2000 clamps and the aid of the bars Position...

Page 18: ... The bars P can be used with keys which have no stop fig 12 Proceed as follows 1 leave the gauges B1 in the idle position 2 insert the bars P into the slot in the clamps 3 rest the tip of the key against the bar P 4 secure the key and remove the bar P Fig 12 P ...

Page 19: ... 8 1 Replacing the cutting tool In order to substitute the cutting tool you don t need to remove the cutting tool cover F1 fig 4 page 8 ATTENTION remove the mains plug 1 slot the locking rod standard into the hole of the cutting tool shaft fig 13 2 use the spanner provided to loosen the cutting tool locking nut ATTENTION the thread is left handed 3 remove the worn cutting tool 4 carefully clean th...

Page 20: ... the tracer point C proceed as follows fig 14 ATTENTION remove the mains plug 1 loosen the screw C1 2 loosen the screw C2 until the tracer point C is fully released 3 fit the new tracer point 4 tighten the screw C1 and secure the tracer point 5 re set the machine as described in this manual ch 6 page 15 Fig 14 8 5 Replacing the fuses ATTENTION remove the mains plug 1 turn the key cutting machine s...

Page 21: ...nated or toxic noxious waste are listed in the appendices to the current European Union regulations regarding disposal of such waste INFORMATION FOR USERS as per art 10 of Directive 2002 96 CE of 27 01 2003 regarding waste from electric and electronic appliances RAEE The symbol illustrated above also found on the machine indicates that it has been placed on the market and must be included in separ...

Page 22: ...he manufacturer or recommended Ilco Orion Service Centres On the back cover of this manual is a list of the manufacturer s addresses listed below are the addresses of specialized service centres 10 1 How to request service The guarantee attached to the SMARTY 2000 ensures free repairs or replacements of faulty parts within 12 months of the date of purchase All other service calls must be arranged ...

Page 23: ...ORIO VENETO TV ITALY TEL 0438 9136 FAX 0438 913800 Declares under its own responsibility that the Key cutting machine model SMARTY complies with the requirements of the following European Directives European Union DIRECTIVE 98 37 CEE Machines and with the EN 292 1 EN 292 2 Standards European Union DIRECTIVE 89 336 CEE Electromagnetic Compatibility and with the EN 55014 1 EN 61000 3 2 EN 61000 3 3 ...

Page 24: ...ILCO ORION via Podgora 20 Z I 31029 VITTORIO VENETO TV 0438 913636 Telefax 0438 913650 Internet www ilco orion it E mail ilco orion ilco orion it ...

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