SIG RASCAL 110 EG ARF Assembly Manual Download Page 21

The  wing  struts  on  the  RASCAL  110  are  functional,  and  the 
airplane should never be flown without the struts in place.  The
struts  mount  to  the  wing  and  fuselage  with  M4  x  20mm 
socket-head bolts.  A metric 2.5mm ball driver is the best tool to
have for installation and removal.  Do not be tempted to use an
S.A.E. 3/32" hex driver.  This tool will eventually roach out the
bolt heads.

The wing struts are factory painted and already set-up to mate
with the appropriate blind mounting nuts that are pre-installed in
the  fuselage  sides  and  in  the  bottom  surfaces  of  both  wing 
panels.   There  is  a  left  and  a  right  wing  strut  -  note  the  airfoil
shape of each strut.

Assemble the two wing panels together, and then bolt the wing
on the fuselage with the M6.5 x 45 mm nylon wing bolts.  Hold
the  strut  in  place  against  the  fuselage  side  and  bottom  of  the
wing panel and install the bolts, starting the threads with your
fingers.  Tighten the bolts in place firmly with a hex driver.

CONGRATULATIONS!

Your  RASCAL  110  is  completely    assembled.    However,  it  is
NOT  ready  for  flight!    There  are  a  few  very  critical  pre-flight
tasks  we  must  perform  before  flying.    These  are  extremely
important and should be approached with patience and care.  

BALANCE

This  may  be  the  single  most  important  step  in  preparing  your
airplane  for  flight.    All  airplanes,  model  or  full-size,  must  be
accurately balanced in order to fly successfully.  An airplane that
is  not  properly  balanced  will  be  unstable  and  will  most  likely
crash.

Preliminary:

All the parts and components, that will be in the 

airplane  in  flight,  must  be  installed  in  their  correct  positions.
This includes all the radio gear, the propeller, spinner, muffler (if
applicable),  etc.    Every  piece  of  essential  equipment  must  be
installed,  ready  for  flight.    Always  balance  a  glow  or  gas 
powered  model  with  the  fuel  tank  empty.    Always  balance  an
electric powered model with the battery pack in place.

RECOMMENDED STARTING BALANCE POINT

4-1/2" Behind The Leading Edge Of The Wing

The recommended starting balance point for the RASCAL 110
EG ARF, is located 4-1/2" behind the leading edge of the wing,

immediately next to the fuselage side.  This is the location of the
main  wing  spars.    We've  flown  this  airplane  with  the  C.G. 
location as far back as 5" without any trouble.  However, moving
the  C.G.  further  back  tends  to  make  the  elevators  more 
sensitive and will also accelerate the stall.  

Because of its large size, balancing the RASCAL 110 using a
typical balancing fixture may not be practical.  However, you can
get acceptably accurate results by first placing a piece of tape,
temporarily, on each side of the fuselage, just beneath the wing,
at  the  4-1/2"  location.   Then,  simply  use  your  fingers  beneath
each  wing  panel  to  pick  the  model  up  at  the  C.G.  location.
Another method is for you and a friend to pick the model up at
the wingtips, at the main spar location.

The goal is to get the airplane to balance perfectly level at the
desired  C.G.  point.    Level  means  level  -  not  nose  down  or  tail
down - level!  If the nose hangs down, the model is nose heavy.
Likewise, if the airplane hangs tail down, it is tail heavy.  If either
of  these  conditions  exist  with  your  model,  they  must  be 
corrected.

CONTROL SURFACE TRAVEL

Double  check  the  alignment  and  movement  of  all  the  controls
one more time!  Adjust all of your pushrod linkages so that the
control  surfaces  are  in  their  neutral  position  when  the 
transmitter sticks and trim levers are centered.  Make sure the
control  surfaces  move  in  the  proper  direction  when  you  move
the  sticks.   You’d  be  amazed  to  know  how  many  models  have
been  destroyed  on  takeoff  with  one  of  the  controls  reversed.
Don’t let it happen to you!  In fact, it’s a good idea to get into the
habit of checking for proper control response every time you get
ready to fly.

Adjust  your  pushrod  linkages  and/or  transmitter  EPA  (End 
Point  Adjustment)  settings  as  necessary  to  provide  the 
recommended  amount  of  control  surface  travel.    NOTE:  The
rudder measurement is taken from the bottom of the rudder, at
its widest point.

The following Low Rate control surface movements will provide
your  RASCAL  110  EG  ARF  with  smooth,  predictable  flight 
characteristics.  We suggest that you start with these Low Rate
movements  and  adjust  them  later  to  suit  your  style  of  flying.
Note that the rudder and elevator measurements are taken from
the widest part of the surface at the trailing edge.  The aileron
measurements are taken at the inboard trailing edge.  We have
also  provided  the  High  Rate  settings  that  we  use  with  our 
RASCAL models.  As you become familiar with flying your RAS-
CAL, these settings can be adjusted to suit your flying style.

RECOMMENDED CONTROL SURFACE TRAVEL

AILERONS  - LOW RATE:  1-1/16" UP - 1-1/16" DOWN

HIGH RATE:  1-3/8" UP - 1-3/8" DOWN

ELEVATOR  - LOW RATE:  1-3/16" UP - 1-3/16" DOWN

HIGH RATE:  1-5/8" UP - 1-5/8" DOWN

RUDDER  - 

LOW RATE:  1-3/4" LEFT - 1-3/4" RIGHT
HIGH RATE:   SAME

RECOMMENDED FLAP SETTINGS

FULL FLAP:   2" down travel with 20% down elevator mix
HALF FLAP:   1" down travel with 11% down elevator mix

Make  sure  that  both  flaps  travel  evenly  up  and  down  at  the
same rate and stop at the same position.

21

WING STRUTS

PRE-FLIGHT

Summary of Contents for RASCAL 110 EG ARF

Page 1: ... mm Flying Weight 11 13 lbs 4990 5897 g Wing Loading 17 20 oz sq ft 51 60 g dm2 Glow Power 2 Stroke 1 2 1 5 cu in 20 25 cc 4 Stroke 1 2 1 8 cu in 20 30 cc Gas Power 1 2 1 8 cu in 20 30 cc Electric Power 1600 2600 watt 200 270 kv Brushless Motor 80 120A ESC 8S 12S Lipo Battery Pack Radio Required for Glow or Gas 5 Channel with 7 Heavy Duty Servos Ail 2 Elev 1 Rud 1 Thro 1 Flaps 2 for Electric 5 Cha...

Page 2: ... design is aerodynamically clean for a high wing model These two factors result in very good performance when using engines in the suggested range Over powering this model is totally unnecessary and not recommended GLOW ENGINE We recommend the following sizes for the RASCAL 110 2 Stroke 1 20 1 50 cu in 20 25 cc 4 Stroke 1 20 1 80 cu in 20 30 cc Some glow engines that have been popular in the RASCA...

Page 3: ...aterial is a good method because it can be removed later if you change your mind Whatever you do if you aren t using the flaps make sure they are secure and cannot move from neutral position CHANNELS The RASCAL 110 requires a minimum 5 channel radio system when using the flaps or a 4 channel radio system without the flaps We highly recommend the use of a modern programmable computer radio Such rad...

Page 4: ...Right Wing Strut 1 Left Wing Strut 1 Plywood Electric Motor Mount 1 Plywood Battery Tray 2 3 3 8 long Wire Pushrod threaded both ends w Hex Nuts for flaps 2 4 long Wire Pushrod threaded both ends w Hex Nuts for ailerons 1 5 long Wire Pushrod threaded both ends w Hex Nuts for elevator 1 17 3 4 long Wire Pushrod threaded one end w Hex Nut for throttle 1 15 long Nylon Pushrod Tube for throttle pushro...

Page 5: ...ng the covering material Use the iron to tighten up any wrinkles in the open areas of the model no wood underneath the covering Glide the iron over the wrinkle for a few seconds then remove Repeat until the covering is tight with no wrinkles If wrinkles keep coming back on the tail surfaces you may need to ventilate the areas between the ribs Otherwise the air that is sealed in those relatively sm...

Page 6: ... hatches 4 Servos with Mounting Screws not furnished 2 24 Servo Extension Cords for ailerons not furnished 2 12 Servo Extension Cords for flaps not furnished 1 Dual Servo Y Harness for ailerons not furnished 1 Reversing Dual Servo Y Harness for flaps not furnished It will be helpful to have your radio system charged and ready to use It is a good idea to test and center your servos before installat...

Page 7: ...e out to the center section you shouldn t need a string to do this over the short distance Make sure both the flap and aileron servo wires exit the wing panel through the round servo wire hole in the bottom surface of the wing It s a good idea to label the servo leads to easily identify the flap from the aileron d Mount the flap servo and hatch to the wing using four M2 3 x 7mm screws that are pro...

Page 8: ...d use a standard Y harness more readily available than the reversing type by simply flipping one of the flap servos over to face the same direction as the other flap servo In other words the arms for both flap servos would be on the right or left side of the airplane instead of mirror image like the aileron servos always are To do this on the RASCAL 110 you would need to also flip one of the flap ...

Page 9: ... the fuselage Step back and check the alignment of the stabilizer to the wing a First view the model from directly in front Check to see if the stabilizer is level with the wing without tilting one way or the other b Carefully square the stabilizer to the fuselage and wing in the top view This is easiest to do by taking mea surements from the same point on each side of the airplane c Use a fine li...

Page 10: ...ut tilting one way or the other If needed use masking tape to hold it in alignment until dry Wipe off any excess glue rubbing alcohol and a soft paper towel Let dry 17 The elevators are now hinged to the horizontal stabilizer The hinging method is exactly the same as used with the aileron hinges back in Step 1 18 Before hinging the rudder to the vertical stab it is best to attach the control horns...

Page 11: ... and use the M3 x 15 socket head bolts to secure it to the fuselage We recommend using some blue thread locker to ensure the bolts do not come loose 22 Install the elevator servo and pushrod a Start by attaching a 36 long servo extension cord to a elevator servo Secure the connectors together with tape string or heat shrink tubing Insert the servo in the open slot on the right rear side of the fus...

Page 12: ...e pull pull fitting as shown Use an ordinary pliers to crimp the swage tube flat around the cable to secure it in place b Screw a metal clevis onto the threaded end of the pull pull fitting Screw it halfway onto the threads leaving room for adjusting in both directions Then clip the clevis into the outside hole on one side of the rudder servo control arm NOTE Make sure you cross the pull pull cabl...

Page 13: ...l also be installed Because of the size of the airplane it is much easier to take care of these steps now before adding the main landing gear For the following steps you will need 1 Clear Plastic Windshield 7 M2 3 x 7mm Screws 1 Right Plastic Side Window 1 Left Plastic Side Window 8 Magnets only for electric power installations 29 Mount the windshield on the fuselage a First place the windshield o...

Page 14: ...nets are pushed all the way into each pocket Wipe up any excess epoxy around the edges c Once the epoxy has dried lay the fuselage on one side Insert the side window and mark the location of the two magnets on the rear plastic flange of the window with a felt tip pen Take the window back out and use sandpaper to rough up the plastic frame over where the magnet will be glued This will help ensure a...

Page 15: ... it up with the mounting holes in the aluminum landing gear Using two M3 x 12mm socket head bolts to fasten the wheel pant to the gear 35 Attach the landing gear to the bottom of the fuselage using four M4 x 20mm Socket Head Bolts and four M4 Split Ring Lock Washers Tighten these four mounting bolts firmly in place Skip this section if you re using an electric motor As mentioned in the front of th...

Page 16: ...eam engine mounts Simple throttle hookup via flex cable pushrod assembly Bottom of cowling is opened up for engine head to stick out and for cooling O S GEMINI 1 60 TWIN CYLINDER 4 STROKE ENGINE The cowling is split into two pieces along the horizontal thrust line Note hardwood mounting blocks epoxied along edge of lower cowl for top cowl mounting screws This engine came with an engine mount Plywo...

Page 17: ... firewall to the prop washer Carburetor sticks out of right side of cowling Bottom of cowling opened up for cylinder head and good cooling First Place Engines www fpengines com Skip this section if your using a glow or gas engine This kit does include a laser cut plywood universal motor mount that will work for almost all brushless motors that will likely be used in the RASCAL 110 For that reason ...

Page 18: ...ep from the back edge of the motor mount box towards the front Do this along side each of the adjustment slots on both sides of the box d After you have all the slots marked move the firewall until you have the front of the firewall lined up with the marks Make sure you end up with the firewall straight and square in the box If it is not recheck your marks and adjust as necessary e Tack glue the f...

Page 19: ...or mount box Make sure to soak in plenty of CA to make a strong joint f Mount the plywood motor mount onto the fuselage with four M4 x 25 bolts and M4 flat washers You can access the head of the bolts through the slots in the side of the mount using a ball end hex wrench or driver as shown 39 A set of four M4 x 20mm socket head bolts and M4 lock washers are provided to mount your motor to the moto...

Page 20: ...d air out of the cowling so that more cool air can come in This positive air flow keeps your motor running cool Note that there is a generous sized cutout at the bottom rear edge of the cowling for air exit You may choose to make some additional holes in your cowling to ensure proper airflow Perhaps an opening at the front of the cowl in front of the motor or cylinder head will be needed Or in the...

Page 21: ...balancing fixture may not be practical However you can get acceptably accurate results by first placing a piece of tape temporarily on each side of the fuselage just beneath the wing at the 4 1 2 location Then simply use your fingers beneath each wing panel to pick the model up at the C G location Another method is for you and a friend to pick the model up at the wingtips at the main spar location...

Page 22: ...lined up with the center of the runway with the nose pointed directly into the wind Hold a little up elevator and smoothly advance the throttle do not slam the throttle full open all at once As the airplane begins moving forward gradually back off of the up ele vator input using the rudder only sparingly to correct any engine torque and or wind induced deviations from a straight take off run Allow...

Page 23: ...that the RASCAL 110 wing is 1522 square inches in area and this amount of square footage is going to want to stay flying Therefore your landing approach should take into account the airplane s impressive glide ratio The flaps have been added to the design to help curb the floating With practice and becoming accustomed to the glide of this airplane you ll soon be landing at very low speeds putting ...

Page 24: ... SENIOR SPORT ARF Should you encounter any problem building this kit or discov er any missing or damaged parts please feel free to contact us by mail or telephone SIG MFG CO INC P O Box 520 401 South Front Street Montezuma IA 50171 0520 USA PHONE 1 641 623 5154 FAX 1 641 623 3922 SIG WEB SITE www sigmfg com SIG E MAIL mail sigmfg com LIMIT OF LIABILITY The craftsmanship attention to detail and act...

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