SIG RASCAL 110 EG ARF Assembly Manual Download Page 19

firewall side.  When you can see the end of the dowel in 
the fuselage, slip one of the blind nuts onto it, and then 
pull the dowel back out of the hole while holding the nut 
on the dowel from the inside.  This will locate the blind 
nut to the backside of the hole every time. 

Once you have the blind nut started in the hole, hold it in 
position from the inside with one hand while you remove 
the dowel and start one of the M4 bolts into the blind nut 
with the other hand (or enlist a helper).  Tighten the bolt 
to pull the blind nut into final position.  Be sure to use a 
flat washer under the bolt head to prevent the bolt from 
sinking into the face of the firewall.

If desired, the blind mounting nuts can be permanently 
adhered  to  the  backside  of  the  firewall  by  using  a  little 
5-minute epoxy on your finger to spread the glue around 
the outside edges of each blind nut.  Do not get glue in 
the threads of the blind nut.

c) Place the X mount, that came with your brushless motor, 

on the front of the plywood motor mount.  Center it using 
the  etched  lines  on  the  front  as  your  guide.    Mark  the 
locations of the four mounting holes.

d) Drill out the four holes for the X mount, first using a 1/16" 

dia. drill bit as a pilot, followed by a 1/4" bit.  Then install 
an  M4  blind  nut  in  each  of  the  four  holes,  on  the  back 
side of the firewall.

e) A  long  piece  of  balsa  triangle  stock  is  provided  to 

reinforce  the  motor  mount.    Measure,  cut  and  glue 
pieces of triangle stock in all the corner joints inside the 
motor mount box.  Make sure to soak in plenty of CA to 
make a strong joint.

f) Mount the plywood motor mount onto the fuselage with 

four M4 x 25 bolts and M4 flat washers.  You can access 
the head of the bolts through the slots in the side of the 
mount using a ball-end hex wrench or driver, as shown.  

39) A set of four M4 x 20mm socket-head bolts and M4 lock

washers are provided to mount your motor to the motor mount.
Check to make sure your motor wires are not coming out the top
of  the  mount  when  the  motor  is  secured  or  they  will  interfere
with  the  cowl.    We  found  it  best  to  route  the  wires  out  the 
bottom  of  the  mount.  Use  blue  thread  locker  on  the  bolts  to
ensure they do not come loose.

40) Connect the three motor wires of your Electronic Speed

Control  (ESC) to the motor.  Mount the ESC to the bottom or
sides of the plywood electric motor mount.  Plastic cinch straps
are  very  handy  for  this,  and  for  securing  loose  wires  to 
structure.    Also  route  the  ESC's  servo  wire  back  to  your 
receiver and plug it in.

41) A  laser-cut  plywood  removable  battery  tray  is  included

for  mounting  the  batteries  in  the  airplane.    Use  two  Velcro

®

straps to secure your batteries to the tray and then install it into
the airplane.  The tab at the front of the tray locks into a slot at
the front of the fuselage, and the rear end of the tray is held in
place with a M4 x 20mm nylon bolt.  The tray with batteries will
fit  into  the  airplane  through  the  side  windows.    Optional:  In 
addition to the two straps, it is a good idea to use hook-&-loop
tape (not furnished) on the bottom of your battery pack and on
the  top  surface  of  the  plywood  battery  tray,  to  make  sure  the
battery  pack  will  not  move  around  during  aerobatics.

19

Summary of Contents for RASCAL 110 EG ARF

Page 1: ... mm Flying Weight 11 13 lbs 4990 5897 g Wing Loading 17 20 oz sq ft 51 60 g dm2 Glow Power 2 Stroke 1 2 1 5 cu in 20 25 cc 4 Stroke 1 2 1 8 cu in 20 30 cc Gas Power 1 2 1 8 cu in 20 30 cc Electric Power 1600 2600 watt 200 270 kv Brushless Motor 80 120A ESC 8S 12S Lipo Battery Pack Radio Required for Glow or Gas 5 Channel with 7 Heavy Duty Servos Ail 2 Elev 1 Rud 1 Thro 1 Flaps 2 for Electric 5 Cha...

Page 2: ... design is aerodynamically clean for a high wing model These two factors result in very good performance when using engines in the suggested range Over powering this model is totally unnecessary and not recommended GLOW ENGINE We recommend the following sizes for the RASCAL 110 2 Stroke 1 20 1 50 cu in 20 25 cc 4 Stroke 1 20 1 80 cu in 20 30 cc Some glow engines that have been popular in the RASCA...

Page 3: ...aterial is a good method because it can be removed later if you change your mind Whatever you do if you aren t using the flaps make sure they are secure and cannot move from neutral position CHANNELS The RASCAL 110 requires a minimum 5 channel radio system when using the flaps or a 4 channel radio system without the flaps We highly recommend the use of a modern programmable computer radio Such rad...

Page 4: ...Right Wing Strut 1 Left Wing Strut 1 Plywood Electric Motor Mount 1 Plywood Battery Tray 2 3 3 8 long Wire Pushrod threaded both ends w Hex Nuts for flaps 2 4 long Wire Pushrod threaded both ends w Hex Nuts for ailerons 1 5 long Wire Pushrod threaded both ends w Hex Nuts for elevator 1 17 3 4 long Wire Pushrod threaded one end w Hex Nut for throttle 1 15 long Nylon Pushrod Tube for throttle pushro...

Page 5: ...ng the covering material Use the iron to tighten up any wrinkles in the open areas of the model no wood underneath the covering Glide the iron over the wrinkle for a few seconds then remove Repeat until the covering is tight with no wrinkles If wrinkles keep coming back on the tail surfaces you may need to ventilate the areas between the ribs Otherwise the air that is sealed in those relatively sm...

Page 6: ... hatches 4 Servos with Mounting Screws not furnished 2 24 Servo Extension Cords for ailerons not furnished 2 12 Servo Extension Cords for flaps not furnished 1 Dual Servo Y Harness for ailerons not furnished 1 Reversing Dual Servo Y Harness for flaps not furnished It will be helpful to have your radio system charged and ready to use It is a good idea to test and center your servos before installat...

Page 7: ...e out to the center section you shouldn t need a string to do this over the short distance Make sure both the flap and aileron servo wires exit the wing panel through the round servo wire hole in the bottom surface of the wing It s a good idea to label the servo leads to easily identify the flap from the aileron d Mount the flap servo and hatch to the wing using four M2 3 x 7mm screws that are pro...

Page 8: ...d use a standard Y harness more readily available than the reversing type by simply flipping one of the flap servos over to face the same direction as the other flap servo In other words the arms for both flap servos would be on the right or left side of the airplane instead of mirror image like the aileron servos always are To do this on the RASCAL 110 you would need to also flip one of the flap ...

Page 9: ... the fuselage Step back and check the alignment of the stabilizer to the wing a First view the model from directly in front Check to see if the stabilizer is level with the wing without tilting one way or the other b Carefully square the stabilizer to the fuselage and wing in the top view This is easiest to do by taking mea surements from the same point on each side of the airplane c Use a fine li...

Page 10: ...ut tilting one way or the other If needed use masking tape to hold it in alignment until dry Wipe off any excess glue rubbing alcohol and a soft paper towel Let dry 17 The elevators are now hinged to the horizontal stabilizer The hinging method is exactly the same as used with the aileron hinges back in Step 1 18 Before hinging the rudder to the vertical stab it is best to attach the control horns...

Page 11: ... and use the M3 x 15 socket head bolts to secure it to the fuselage We recommend using some blue thread locker to ensure the bolts do not come loose 22 Install the elevator servo and pushrod a Start by attaching a 36 long servo extension cord to a elevator servo Secure the connectors together with tape string or heat shrink tubing Insert the servo in the open slot on the right rear side of the fus...

Page 12: ...e pull pull fitting as shown Use an ordinary pliers to crimp the swage tube flat around the cable to secure it in place b Screw a metal clevis onto the threaded end of the pull pull fitting Screw it halfway onto the threads leaving room for adjusting in both directions Then clip the clevis into the outside hole on one side of the rudder servo control arm NOTE Make sure you cross the pull pull cabl...

Page 13: ...l also be installed Because of the size of the airplane it is much easier to take care of these steps now before adding the main landing gear For the following steps you will need 1 Clear Plastic Windshield 7 M2 3 x 7mm Screws 1 Right Plastic Side Window 1 Left Plastic Side Window 8 Magnets only for electric power installations 29 Mount the windshield on the fuselage a First place the windshield o...

Page 14: ...nets are pushed all the way into each pocket Wipe up any excess epoxy around the edges c Once the epoxy has dried lay the fuselage on one side Insert the side window and mark the location of the two magnets on the rear plastic flange of the window with a felt tip pen Take the window back out and use sandpaper to rough up the plastic frame over where the magnet will be glued This will help ensure a...

Page 15: ... it up with the mounting holes in the aluminum landing gear Using two M3 x 12mm socket head bolts to fasten the wheel pant to the gear 35 Attach the landing gear to the bottom of the fuselage using four M4 x 20mm Socket Head Bolts and four M4 Split Ring Lock Washers Tighten these four mounting bolts firmly in place Skip this section if you re using an electric motor As mentioned in the front of th...

Page 16: ...eam engine mounts Simple throttle hookup via flex cable pushrod assembly Bottom of cowling is opened up for engine head to stick out and for cooling O S GEMINI 1 60 TWIN CYLINDER 4 STROKE ENGINE The cowling is split into two pieces along the horizontal thrust line Note hardwood mounting blocks epoxied along edge of lower cowl for top cowl mounting screws This engine came with an engine mount Plywo...

Page 17: ... firewall to the prop washer Carburetor sticks out of right side of cowling Bottom of cowling opened up for cylinder head and good cooling First Place Engines www fpengines com Skip this section if your using a glow or gas engine This kit does include a laser cut plywood universal motor mount that will work for almost all brushless motors that will likely be used in the RASCAL 110 For that reason ...

Page 18: ...ep from the back edge of the motor mount box towards the front Do this along side each of the adjustment slots on both sides of the box d After you have all the slots marked move the firewall until you have the front of the firewall lined up with the marks Make sure you end up with the firewall straight and square in the box If it is not recheck your marks and adjust as necessary e Tack glue the f...

Page 19: ...or mount box Make sure to soak in plenty of CA to make a strong joint f Mount the plywood motor mount onto the fuselage with four M4 x 25 bolts and M4 flat washers You can access the head of the bolts through the slots in the side of the mount using a ball end hex wrench or driver as shown 39 A set of four M4 x 20mm socket head bolts and M4 lock washers are provided to mount your motor to the moto...

Page 20: ...d air out of the cowling so that more cool air can come in This positive air flow keeps your motor running cool Note that there is a generous sized cutout at the bottom rear edge of the cowling for air exit You may choose to make some additional holes in your cowling to ensure proper airflow Perhaps an opening at the front of the cowl in front of the motor or cylinder head will be needed Or in the...

Page 21: ...balancing fixture may not be practical However you can get acceptably accurate results by first placing a piece of tape temporarily on each side of the fuselage just beneath the wing at the 4 1 2 location Then simply use your fingers beneath each wing panel to pick the model up at the C G location Another method is for you and a friend to pick the model up at the wingtips at the main spar location...

Page 22: ...lined up with the center of the runway with the nose pointed directly into the wind Hold a little up elevator and smoothly advance the throttle do not slam the throttle full open all at once As the airplane begins moving forward gradually back off of the up ele vator input using the rudder only sparingly to correct any engine torque and or wind induced deviations from a straight take off run Allow...

Page 23: ...that the RASCAL 110 wing is 1522 square inches in area and this amount of square footage is going to want to stay flying Therefore your landing approach should take into account the airplane s impressive glide ratio The flaps have been added to the design to help curb the floating With practice and becoming accustomed to the glide of this airplane you ll soon be landing at very low speeds putting ...

Page 24: ... SENIOR SPORT ARF Should you encounter any problem building this kit or discov er any missing or damaged parts please feel free to contact us by mail or telephone SIG MFG CO INC P O Box 520 401 South Front Street Montezuma IA 50171 0520 USA PHONE 1 641 623 5154 FAX 1 641 623 3922 SIG WEB SITE www sigmfg com SIG E MAIL mail sigmfg com LIMIT OF LIABILITY The craftsmanship attention to detail and act...

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