SIG EDGE 540T Assembly Manual Download Page 24

Knife-Edge Flight:
The SIG Edge 540T has exceptional knife-edge capability!  As
mentioned earlier in the manual, the CG location has a direct effect
in this maneuver. The further back the CG location, the more effect
the rudder has in knife-edge flight. We fly at a 29% CG location
and can fly typical knife-edge flight at either a more normal 
fuselage angle of 25

O

or so, or with just a bit more power, we can

also fly "high alpha" knife-edge at a very steep fuselage angle of
attack. Knife-edge flight is a signature Edge 540T maneuver.

Harriers:
Harrier maneuver can be described as forward flight with the 
fuselage at a very steep nose-up angle of attack. This maneuver
requires very good power. We like to enter this maneuver from
slow level flight. Using high rates, quickly pull the nose up to about
60

O

and add power to maintain altitude and forward flight. Keep

holding full up elevator, holding the tail down, along with throttle
input as needed to keep the altitude constant. You'll need rudder
input for heading control because the ailerons become fairly 
ineffective in this attitude. With practice you can learn to fly the
model in the Harrier attitude with relative ease. Want to bail out of
this maneuver?  Easy. Return the elevators quickly back to neutral
and throttle up the engine to quickly and smoothly fly out and into
level flight. If you've never done this maneuver before, we suggest
practicing at an altitude that is at least a couple of mistakes high.
Once you've mastered this maneuver, it can be used to make
spectacular "Harrier Landings".

Snap Rolls:
The Edge does really nice looking snap rolls, as long as the 
control inputs and proper rates are used. The ailerons should be
in the high rate position. The elevators and rudder should be in low
rate positions, with the low to moderate entry speed. A word of
caution is in order here. Snap rolls are high stress maneuvers. Do
not be tempted to throw excessive elevator throw into this 
maneuver. Doing so may overstress the airframe, especially the
wings. Also, note that aft CG locations may make this maneuver a
little more challenging.

Waterfall:
The waterfall maneuver has been described as nothing more than
a series of super tight outside loops - on steroids!  That said, the
waterfall is both a spectacular and challenging maneuver and a lot
of fun.

Make sure to practice this maneuver at a fairly good 

altitude. In level, low speed flight, go to high rate elevators and
smoothly pull the nose up to either vertical or near vertical. Just
before the airplane stalls, push full down elevator and full power.
The airplane should pitch forward and down, rotating all the way
around 360

O

. Holding the elevator and throttle in this position, the

airplane will continue this insane action in a slow downward
decent. Some rudder and aileron input will be needed to keep the
wings level and the fuselage properly aligned. To bail out of a
waterfall, return the elevators to neutral and back off of the throttle.

The Edge 540T is capable of many more different maneuvers!
And this is one of the real challenges when flying such a capable
model.

The only real secret to learning how to fly these 

maneuvers can be distilled down to three words - practice, 
practice, practice
.

Please operate your airplane in a safe, responsible manner with
constant regard to other flyers, spectators, and property.

GOOD LUCK AND GOOD FLYING!

suggest that the upwind final approach be made with just a bit
more speed than you might first want.

This ensures that the 

airplane will continue to fly, without stall concerns. Make sure the
airplane is headed into the wind on final approach and use rudder
input as needed to maintain a straight heading, along with aileron
input to keep the wings level. Allow the model to sink smoothly to
the runway. A few feet above the runway gently flare the airplane
for touch down. After touch down, close down the throttle and
keep the airplane moving straight ahead until it comes to a stop.
Hold up elevator and taxi back to the designated engine shut down
area at your particular field. Switch off the ignition first, followed 
by the airborne radio system.

Congratulations!  You've just 

successfully test flown your new Edge 540T.

With this important basic trim flight now accomplished and out of
the way, the next thing to do is completely check everything in your
model, including every last nut and bolt. Problems with new R/C
airplanes typically show up early in their lives. This is the time to
find any and all problems and fix them. If bolts have come loose,
use good quality thread locking compound on the threads and
securely reinstall them. Check the rudder pull-pull cables and their
connections to make sure they're all sound. Check the battery
packs - airborne and ignition packs - to make sure they are still
securely in place and likewise, check the fuel tank to make sure it's
also secure. Check for any fuel leaks and the fuel line connections
themselves.

Inspect the aileron, elevator, and rudder servos

closely, checking for any loose clevises or clevis lock nuts. In
short, take the time to go over your model completely with a very
critical eye - it will pay off later.

Aerobatics:
Ok, assuming that you've gotten to this point, you're probably
ready to see what your Edge 540T is capable of. Remember what
we had to say earlier about throttle management and aerobatics,
because all of that advice now comes into play. We won't go
through every maneuver and how to fly it in this section, but we will
cover a few of the more common maneuvers.

Simple Axial Roll:
A simple axial roll at level flight is a great way to begin getting used
to your Edge. An axial roll is nothing more than left or right aileron
input, rotating the airplane 360 around the fuselage axis. This 
simple maneuver can none-the-less be challenging to make 
perfect. The maneuver should be entered from level flight at slow
to moderate speed, with the ailerons on low rates. Mastering the
axial roll will lead to multiple axial rolls, always beautiful when done
well.

Slow Axial Roll:
This is the same as the axial roll above, but performed with much
less aileron input, rotating the airplane at considerably lower
speed. This is likewise a simple but challenging maneuver to 
master.

Loops:
Everyone knows what a loop is - enter from level flight, pulling
smoothly up with the elevators, continuing all the way up and over,
back to level flight on the same heading and at the same altitude
as the entry. Sounds easy. The real secret to a proper loop is
maintaining the same airspeed all the way around the loop, using
throttle input as needed to pull up on the upline and throttling back
on the downline and pullout to level flight.

This is a great 

maneuver to practice your throttle management skills.

With 

practice, you can add a snap roll at the top of the loop and then
continue down the backside of the loop as you normally would.
This is called an Avalanche.

22

Summary of Contents for EDGE 540T

Page 1: ...A S S E M B L Y M A N U A L KIT NO SIGRC100ARF ...

Page 2: ...ls 6 Mounting The Stabilizer Halves 6 Hinging Flight Surfaces 7 Hinge Gap Sealing 8 Aileron Servo Installation 8 Elevator Servo Installation 10 Landing Gear Wheel Pant Assembly 11 Mounting The Tail Wheel 12 Mounting The Engine 13 Mounting The Ignition Module 13 Mounting The Cowl 14 Fitting The Cowl 15 Fuel Tank Assembly 15 Fuel Tank Installation 16 Throttle Servo Installation 16 Rudder Servo Pull ...

Page 3: ...are To mount our F P E 6 8 Twin engine we used 4 each 10 32 x 1 1 2 Hex Head Hardened Steel Bolts 4 each 10 32 Lock Nuts 4 each 10 32 Flat Washers 1 INTRODUCTION Congratulations on the purchase of your SIG Edge 540T ARF kit This aircraft has been carefully designed tested and refined to offer you incredible performance coupled with outstanding airframe strength In terms of control response the Edg...

Page 4: ...rying to save money DO NOT try to save money on your choice of servos As also mentioned we chose to run our airborne system at 6 volts A 6 volt system provides considerably faster and more precise servo response This is very desirable especially when flying this airplane in 3D maneuvers Earlier we provided you with our recommended minimum torque requirements for the flight surface servos used in t...

Page 5: ...overed with SIG AeroKote covering film This high quality polyester covering film has been expertly applied using a beautiful and unique trim scheme designed specifically to provide maximum contrast between the top and bottom of the model This feature offers excellent attitude reference during 3D or IMAC maneuvers The SIG Edge 540T ARF model was manufactured and covered in a part of the world that ...

Page 6: ...lts 4 each M4 Washers 4 each T2 6 x 16mm PWA Screws Stabilizer Mounting Screws 1 Bag 8 each Heavy Duty Control Horns w Nylon Inserts 4 Left 4 Right 32 each T2 6 x 16mm Phillip Head Screws Control Horn Mounting Screws 2 each 08mm x 1200mm 47 Nylon Coated Steel Cables 4 each Steel Clevises with 2mm Threaded Rigging Couplers and Lock Nuts Rudder Pull Pull Connectors 4 each Copper Rigging Swages 3 5mm...

Page 7: ...venient to apply the graphics to the wing panels fuselage and rudder of the Edge 540T model before the assembly process However you can use the following instructions to apply your graphics either now or after you have completed the assembly steps Your Edge 540T ARF kit includes a beautiful and very large graphics sheet These graphics are of high quality and include a unique light tack clear carri...

Page 8: ...be at a 30O angle or so Finally remount the two stab halves in place to the fuselage and check the fit It should now be fine Remove the stab halves and tubes from the fuselage 3 The mounting tubes must now be secured in place in the stab halves using four T2 6 x 16mm PWA screws On the bottom surface of each stab half you will see two small pre drilled holes These are hole locations for the stab tu...

Page 9: ...nge line You want to leave the minimum possible gap Use alcohol and paper towels to carefully remove any visible signs of glue at each hinge location 7 Insert the front and rear mounting tubes in place into the stab making sure they both bottom out against their stops Insert the pointed end of the music wire into one of the pre drilled holes on the bottom of the stab Press the music wire against t...

Page 10: ...rns 2 left and 2 right horns You will need a total of 16 control horn mounting screws Again check the hinge gap for the closest possible fit while maintaining full movement ability Allow the glue to cure for at least 6 hours Before the glue fully cures we suggest checking the fit and movement of the surface adjusting it as needed 5 When the glue has fully cured carefully check the movement of the ...

Page 11: ...e into the inboard servo bay opening in exactly the same way as described above As mentioned earlier we used 18 servo extensions 4 Using the same instructions above mount the remaining two aileron servos in the opposite wing panel 5 If you are using a single receiver you now need plug the two servo extensions from each wing panel into a Y harness one harness for each wing panel The Y harness conne...

Page 12: ...t the two control horns to the R C links on each pushrod b Place the control horn mounting pad onto the surface of the aileron Turn the threaded metal control rod to adjust the distance of the control horn from the leading edge bevel of the aileron The correct position for the control horn on the aileron is with its forward mounting pad edge up to the bevel edge of the aileron The upright arm of t...

Page 13: ...ves The pushrod clevis locking nuts and clevis safety springs do not need to be tightened or slipped into place until after the final control movements are established later in this manual Landing Gear Wheel Pant Assembly From the kit contents locate the Fiberglass Wheel Pants bag the Main Wheel bag also contains wheel and pant hardware bag and the Main Landing Gear bag In addition you will need t...

Page 14: ...ighten the three mounting screws securely d The flat metal T bracket is now mounted to the bottom forward surface of the rudder This bracket is used to connect the two centering springs with the tail wheel tiller arm and the rudder As 12 g The Landing Gear Hatch Cover is now installed over the mounted landing gear using two T3 x 16mm PWA screws Note that both the access and clearance holes are alr...

Page 15: ...racket onto the bottom of the rudder with the left and right arms spaced equally on each side Mark the locations of the two mounting holes onto the rudder with a marking pen Use a 042 dia bit 58 index drill to drill two screw guide holes at the marks just made Mount the bracket in place with the two T2 x 12mm PWA screws Mounting The Engine As mentioned earlier in this manual the distance between t...

Page 16: ...ach side of the fuselage This information now needs to be transferred to the exterior surface of the cowl for drilling purposes sparkplug wires to each cylinder head and in providing good wiring proximity for the power and timing extension leads We mounted our 2400 mAh ignition battery pack a 2 cell 7 4 volt Li Ion pack and its 5 4 volt voltage regulator together on a simple tray made from 1 8 lit...

Page 17: ...age use a ruler to now measure the distance between one of the rear marks just made forward to the cross hair mark on the forward piece of tape Note and save this measurement g Place the cowl on a flat work surface resting on its rear edge With a small triangle and a marker pen make three 90O lines on the cowl surface at the mark locations just made Use a ruler to measure forward from the rear edg...

Page 18: ...ng bender to make the appropriate 75O 80O bend in the aluminum tubing overflow line allowing it to reach the inside top of the tank body We suggest chamfering the top of this tubing to keep it from touching and possibly closing off on the inside of the tank Use a second piece of aluminum tubing straight through the rubber stopper for the carburetor and tank clunk line connections Attach the provid...

Page 19: ... tool to squeeze the copper swage tube tightly over the cable locking it 17 servos aft back with the receiver s rudder servo and the airborne radio system battery pack s There are two servo cut outs located on each side of the center mounted rudder servo tray in the fuselage Locating the throttle servo into one of these openings is ideal Since the fuel tank is already mounted and plumbed on the le...

Page 20: ...ions to completely center everything Receiver Battery Pack Installation The receiver s and battery pack s were mounted on the built in radio tray in the fuselage of our Edge 540T models We made simple mounting platforms for our battery packs using lite ply We did not mount these pack mounts until after we had conducted our Center of Gravity routine described later in this manual We mounted our On ...

Page 21: ...erfectly level not nose down not tail down level If it s obvious that the airplane is not level then the balance of the airplane at the desired 25 CG location must be adjusted to achieve a level fuselage There are a variety of things that can be done to do this We routed the receiver antenna out of the fuselage and up to the top of the fin This positioning takes the antenna out of parallel with th...

Page 22: ...ample we used a carbon fiber spinner from Pete Models on our Edge and this unit weighs only 2 9 ounces Spinners can make a big difference in CG adjustments If the shifting of airborne components is just not practical then adding weight to the furthest possible point at the rear of the fuselage may be necessary Like all modelers we hate adding weight to any model but it is sometimes unavoidable Ext...

Page 23: ...ings are well within the capability of this model For your first landing we would Flying The purpose of this section is to guide you through the first test flight of your Edge 540T ARF model using advice and procedures that we feel will lead to your success This section has nothing to do with aerobatics Aerobatics will be covered after the test flights are made and the airplane is trimmed However ...

Page 24: ...D LUCK AND GOOD FLYING suggest that the upwind final approach be made with just a bit more speed than you might first want This ensures that the airplane will continue to fly without stall concerns Make sure the airplane is headed into the wind on final approach and use rudder input as needed to maintain a straight heading along with aileron input to keep the wings level Allow the model to sink sm...

Page 25: ... AMA membership is not necessarily mandatory it is required by most R C flying clubs in the U S and provides you with important liability insurance in case your R C model should ever cause serious property damage or personal injury to someone else ACADEMY OF MODEL AERONAUTICS 5161 East Memorial Drive Muncie IN 47302 Telephone 765 287 1256 AMA WEB SITE www modelaircraft org CUSTOMER SERVICE SIG MAN...

Page 26: ...EXTRA 540T LOG BOOK Date of first flight Comments 24 ...

Page 27: ...EXTRA 540T LOG BOOK Date of first flight Comments 25 ...

Page 28: ...by modelers for modelers The perfect power plant for the SIG Edge 540T ARF CHECK OUT A COUPLE OF GREAT SIG PRODUCTS THAT WILL COMPLIMENT YOUR EDGE 540T ARF Designed for the special needs of the gasoline powered flyer the Gas Passer Flight Box features an extra large compartment to hold a 3 8 l gallon bottle can or DuBro s EZ Fill 3 8 l gallon container And it wouldn t be a SIG flight box without r...

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