SIG EDGE 540T Assembly Manual Download Page 23

two modes - first with the engine not running, second with the
engine running. If any range related problems show up in these
tests, DO NOT fly the airplane until the problem is found and com-
pletely eliminated. Range problems do not magically disappear
when the airplane is in the air. Such problems are serious and
must be found and dealt with in order to fly the model safely and
with confidence.

Assuming that your Edge has passed the range check procedures,
it should be ready for that all-important first flight. As we said 
earlier, this is only a test flight and it therefore does not need to be
lengthy. We suggest that you make this first flight short in duration,
just a few minutes or so. This amount of time will give you the
opportunity to input any needed trims in the flight surfaces to
achieve straight and level flight. We further suggest that this first
flight be made using no more than about 1/2 throttle or just enough
to fly the airplane at lower airspeeds. There is no need on this first
test flight to perform aerobatics - this will all come soon enough!
The only real goal of this first flight is to get the model up, trimmed,
stall checked, and then safely landed.

Always fly with a spotter next you. This precaution has saved
many airplanes and provides two sets of eyes. With the engine
running and a clear runway, hold some up elevator to keep the tail
wheel planted firmly on the ground and perform a simple taxi test,
getting a feel for how the model responds to rudder/tail wheel
steering inputs. When you are satisfied, the airplane should now
be ready for take-off.

The SIG Edge 540T is actually quite easy to take off. However, it
is a tail dragger and coordinated rudder input will be needed 
during the take-off run to manage torque. Our procedure is to taxi
downwind, turning 180

O

, lining the airplane up directly into the

wind, centered on the runway. Hold a little up elevator - maybe
20% or so - and slowly and smoothly advance the throttle. Never
slam the throttle wide open all at once!  As the airplane begins to
move forward, use a little right rudder as needed to compensate
for engine torque, keeping the airplane tracking straight ahead. As
speed builds, smoothly relax the up elevator input. The tail will
come up and the airplane will be running on the main wheels.
When the speed is sufficient, a slight amount of up elevator should
get the model airborne.

With the speed up and building, the 

rudder input is no longer needed and should be backed off to 
neutral.

Continue flying the model upwind until a comfortable

maneuvering altitude is reached.

Make a smooth left or right

departure turn - as the field pattern dictates - keeping the nose up
a little. At this point your throttle setting should be no more than
one half. Adjust the throttle setting to achieve what appears to be
a "normal" flying speed and leave it there. At a safe altitude, use
the transmitter trims to trim each flight surface as needed to 
produce straight and level flight, without stick inputs.

At this point in the flight, we suggest getting familiar with the way
your Edge flies in normal left and right turns. A few easy circuits
around the field should do this for you. Next, we suggest that 
you fly the airplane up to a safe altitude and explore the stall 
characteristics. Observe the speed and attitude of the airplane
when the stall occurs. Our own Edge prototypes stall very cleanly
and at acceptably low airspeeds. All of this is great information to
have when setting up for the first landing.

Our experience in landing the Edge 540T has demonstrated that
the airplane is docile and very predictable. However, the number
one thing to always keep in mind is that this is a very large model
and the throttled back sink rate must be managed to achieve
smooth landings.

Both 2-point and 3-point landings are well 

within the capability of this model. For your first landing, we would 

Flying:
The purpose of this section is to guide you through the first test
flight of your Edge 540T ARF model, using advice and procedures
that we feel will lead to your success. This section has nothing to
do with aerobatics. Aerobatics will be covered after the test flights
are made and the airplane is trimmed. However, if you still feel that
you might be tempted to start wringing out your model on the first
flight, we have some very serious words of wisdom for you:

It should come as no surprise that you should NEVER fly this
model if you are by yourself at the field.

In consideration of 

common sense and safety, you will need the assistance of at least
one other adult individual to securely hold the airplane when the
engine is started and run-up prior to flight. Gas engines in the 
95 to 110cc range, turning typical large diameter propellers, are
capable of producing a huge amount of thrust. So for your test
flight outing be sure to arrange for a friend or two to meet you at
the flying field - you will need them!  Do not be tempted to use a
restraining yoke on this model. Such yokes place all of the static
thrust loads directly onto a very small area of the leading edges of
the stabilizer halves.

At 75 pounds of static thrust these stab

halves will be damaged by even a padded yoke and in the worst
case, the stab mounting tubes could be permanently damaged.

Second, when you arrive at your flying field, carefully and 
methodically assemble your model, again with the help of a friend.
Two sets of eyes are better that one.

Also, do not rush this

process. The real goal is to test fly your model and this should
never be based on how fast you can do it but rather on how well
you do it.

After your Edge is fully assembled, get the frequency pin. Turn on
your transmitter and if it's the multi-model memory type, make sure
you are in the correct model number for your airplane
!  Now turn
on the airborne radio system. Check and then double-check the
ailerons, elevator, and rudder for proper direction of movement - up
is up, down is down, left is left, etc. Now check your transmitter to
make sure that these flight surfaces are each on low rates. Turn
the airborne system off, followed by the transmitter. At this stage,
we always suggest checking battery packs with an Expanded
Scale Voltmeter to make sure that they are fully charged.

The next thing that must be done is to conduct a proper range
check of your radio system, using the system manufacturer's 
recommended procedures and criteria. We suggest doing this in

21

IMPORTANT: The SIG Edge 540T ARF model has been designed
and built for all-out 3D aerobatics. However, it is important that you
completely understand that such maneuvers are always performed at
low airspeeds. The SIG Edge has very large flight surfaces that work
perfectly in the low speed aerobatic flight envelope, especially so at
high rates. Excess flight speed with large flight surface deflections
can and will place tremendous stresses on the airframe, possibly
leading to surface flutter and/or airframe damage. All airplanes - full-
scale and models - have their limits. The most basic things to learn
about these kinds of high-performance models is to understand 
the airframe you are flying, the available power and its proper 
management. Understanding and making these three factors work
together is the definition of an accomplished R/C pilot.

We have performed just about every extreme 3D maneuver 
imaginable with our Edge 540T models and have never experienced
airframe stress problems or surface flutter or any kind. But we have
always practiced low speed maneuver entries and exits, good flight
surface rate management, and used common sense with the power.
In addition, extreme 3D work places an absolute premium on the use
of good equipment, including appropriately sized metal geared servos
with zero-slop linkage set-ups and engines that are well broken-in and
completely reliable.

Summary of Contents for EDGE 540T

Page 1: ...A S S E M B L Y M A N U A L KIT NO SIGRC100ARF ...

Page 2: ...ls 6 Mounting The Stabilizer Halves 6 Hinging Flight Surfaces 7 Hinge Gap Sealing 8 Aileron Servo Installation 8 Elevator Servo Installation 10 Landing Gear Wheel Pant Assembly 11 Mounting The Tail Wheel 12 Mounting The Engine 13 Mounting The Ignition Module 13 Mounting The Cowl 14 Fitting The Cowl 15 Fuel Tank Assembly 15 Fuel Tank Installation 16 Throttle Servo Installation 16 Rudder Servo Pull ...

Page 3: ...are To mount our F P E 6 8 Twin engine we used 4 each 10 32 x 1 1 2 Hex Head Hardened Steel Bolts 4 each 10 32 Lock Nuts 4 each 10 32 Flat Washers 1 INTRODUCTION Congratulations on the purchase of your SIG Edge 540T ARF kit This aircraft has been carefully designed tested and refined to offer you incredible performance coupled with outstanding airframe strength In terms of control response the Edg...

Page 4: ...rying to save money DO NOT try to save money on your choice of servos As also mentioned we chose to run our airborne system at 6 volts A 6 volt system provides considerably faster and more precise servo response This is very desirable especially when flying this airplane in 3D maneuvers Earlier we provided you with our recommended minimum torque requirements for the flight surface servos used in t...

Page 5: ...overed with SIG AeroKote covering film This high quality polyester covering film has been expertly applied using a beautiful and unique trim scheme designed specifically to provide maximum contrast between the top and bottom of the model This feature offers excellent attitude reference during 3D or IMAC maneuvers The SIG Edge 540T ARF model was manufactured and covered in a part of the world that ...

Page 6: ...lts 4 each M4 Washers 4 each T2 6 x 16mm PWA Screws Stabilizer Mounting Screws 1 Bag 8 each Heavy Duty Control Horns w Nylon Inserts 4 Left 4 Right 32 each T2 6 x 16mm Phillip Head Screws Control Horn Mounting Screws 2 each 08mm x 1200mm 47 Nylon Coated Steel Cables 4 each Steel Clevises with 2mm Threaded Rigging Couplers and Lock Nuts Rudder Pull Pull Connectors 4 each Copper Rigging Swages 3 5mm...

Page 7: ...venient to apply the graphics to the wing panels fuselage and rudder of the Edge 540T model before the assembly process However you can use the following instructions to apply your graphics either now or after you have completed the assembly steps Your Edge 540T ARF kit includes a beautiful and very large graphics sheet These graphics are of high quality and include a unique light tack clear carri...

Page 8: ...be at a 30O angle or so Finally remount the two stab halves in place to the fuselage and check the fit It should now be fine Remove the stab halves and tubes from the fuselage 3 The mounting tubes must now be secured in place in the stab halves using four T2 6 x 16mm PWA screws On the bottom surface of each stab half you will see two small pre drilled holes These are hole locations for the stab tu...

Page 9: ...nge line You want to leave the minimum possible gap Use alcohol and paper towels to carefully remove any visible signs of glue at each hinge location 7 Insert the front and rear mounting tubes in place into the stab making sure they both bottom out against their stops Insert the pointed end of the music wire into one of the pre drilled holes on the bottom of the stab Press the music wire against t...

Page 10: ...rns 2 left and 2 right horns You will need a total of 16 control horn mounting screws Again check the hinge gap for the closest possible fit while maintaining full movement ability Allow the glue to cure for at least 6 hours Before the glue fully cures we suggest checking the fit and movement of the surface adjusting it as needed 5 When the glue has fully cured carefully check the movement of the ...

Page 11: ...e into the inboard servo bay opening in exactly the same way as described above As mentioned earlier we used 18 servo extensions 4 Using the same instructions above mount the remaining two aileron servos in the opposite wing panel 5 If you are using a single receiver you now need plug the two servo extensions from each wing panel into a Y harness one harness for each wing panel The Y harness conne...

Page 12: ...t the two control horns to the R C links on each pushrod b Place the control horn mounting pad onto the surface of the aileron Turn the threaded metal control rod to adjust the distance of the control horn from the leading edge bevel of the aileron The correct position for the control horn on the aileron is with its forward mounting pad edge up to the bevel edge of the aileron The upright arm of t...

Page 13: ...ves The pushrod clevis locking nuts and clevis safety springs do not need to be tightened or slipped into place until after the final control movements are established later in this manual Landing Gear Wheel Pant Assembly From the kit contents locate the Fiberglass Wheel Pants bag the Main Wheel bag also contains wheel and pant hardware bag and the Main Landing Gear bag In addition you will need t...

Page 14: ...ighten the three mounting screws securely d The flat metal T bracket is now mounted to the bottom forward surface of the rudder This bracket is used to connect the two centering springs with the tail wheel tiller arm and the rudder As 12 g The Landing Gear Hatch Cover is now installed over the mounted landing gear using two T3 x 16mm PWA screws Note that both the access and clearance holes are alr...

Page 15: ...racket onto the bottom of the rudder with the left and right arms spaced equally on each side Mark the locations of the two mounting holes onto the rudder with a marking pen Use a 042 dia bit 58 index drill to drill two screw guide holes at the marks just made Mount the bracket in place with the two T2 x 12mm PWA screws Mounting The Engine As mentioned earlier in this manual the distance between t...

Page 16: ...ach side of the fuselage This information now needs to be transferred to the exterior surface of the cowl for drilling purposes sparkplug wires to each cylinder head and in providing good wiring proximity for the power and timing extension leads We mounted our 2400 mAh ignition battery pack a 2 cell 7 4 volt Li Ion pack and its 5 4 volt voltage regulator together on a simple tray made from 1 8 lit...

Page 17: ...age use a ruler to now measure the distance between one of the rear marks just made forward to the cross hair mark on the forward piece of tape Note and save this measurement g Place the cowl on a flat work surface resting on its rear edge With a small triangle and a marker pen make three 90O lines on the cowl surface at the mark locations just made Use a ruler to measure forward from the rear edg...

Page 18: ...ng bender to make the appropriate 75O 80O bend in the aluminum tubing overflow line allowing it to reach the inside top of the tank body We suggest chamfering the top of this tubing to keep it from touching and possibly closing off on the inside of the tank Use a second piece of aluminum tubing straight through the rubber stopper for the carburetor and tank clunk line connections Attach the provid...

Page 19: ... tool to squeeze the copper swage tube tightly over the cable locking it 17 servos aft back with the receiver s rudder servo and the airborne radio system battery pack s There are two servo cut outs located on each side of the center mounted rudder servo tray in the fuselage Locating the throttle servo into one of these openings is ideal Since the fuel tank is already mounted and plumbed on the le...

Page 20: ...ions to completely center everything Receiver Battery Pack Installation The receiver s and battery pack s were mounted on the built in radio tray in the fuselage of our Edge 540T models We made simple mounting platforms for our battery packs using lite ply We did not mount these pack mounts until after we had conducted our Center of Gravity routine described later in this manual We mounted our On ...

Page 21: ...erfectly level not nose down not tail down level If it s obvious that the airplane is not level then the balance of the airplane at the desired 25 CG location must be adjusted to achieve a level fuselage There are a variety of things that can be done to do this We routed the receiver antenna out of the fuselage and up to the top of the fin This positioning takes the antenna out of parallel with th...

Page 22: ...ample we used a carbon fiber spinner from Pete Models on our Edge and this unit weighs only 2 9 ounces Spinners can make a big difference in CG adjustments If the shifting of airborne components is just not practical then adding weight to the furthest possible point at the rear of the fuselage may be necessary Like all modelers we hate adding weight to any model but it is sometimes unavoidable Ext...

Page 23: ...ings are well within the capability of this model For your first landing we would Flying The purpose of this section is to guide you through the first test flight of your Edge 540T ARF model using advice and procedures that we feel will lead to your success This section has nothing to do with aerobatics Aerobatics will be covered after the test flights are made and the airplane is trimmed However ...

Page 24: ...D LUCK AND GOOD FLYING suggest that the upwind final approach be made with just a bit more speed than you might first want This ensures that the airplane will continue to fly without stall concerns Make sure the airplane is headed into the wind on final approach and use rudder input as needed to maintain a straight heading along with aileron input to keep the wings level Allow the model to sink sm...

Page 25: ... AMA membership is not necessarily mandatory it is required by most R C flying clubs in the U S and provides you with important liability insurance in case your R C model should ever cause serious property damage or personal injury to someone else ACADEMY OF MODEL AERONAUTICS 5161 East Memorial Drive Muncie IN 47302 Telephone 765 287 1256 AMA WEB SITE www modelaircraft org CUSTOMER SERVICE SIG MAN...

Page 26: ...EXTRA 540T LOG BOOK Date of first flight Comments 24 ...

Page 27: ...EXTRA 540T LOG BOOK Date of first flight Comments 25 ...

Page 28: ...by modelers for modelers The perfect power plant for the SIG Edge 540T ARF CHECK OUT A COUPLE OF GREAT SIG PRODUCTS THAT WILL COMPLIMENT YOUR EDGE 540T ARF Designed for the special needs of the gasoline powered flyer the Gas Passer Flight Box features an extra large compartment to hold a 3 8 l gallon bottle can or DuBro s EZ Fill 3 8 l gallon container And it wouldn t be a SIG flight box without r...

Reviews: