SIG EDGE 540T Assembly Manual Download Page 22

Low Rate Movements:

Elevators 1-1/4" Up, 1-1/4" Down (10° Up, 10° Down)

with -25% Expo

Ailerons

1-9/16" Up, 1-9/16" Down (15° Up, 15° Down) with -25% Expo  

Rudder

4-7/16" Left, 4-7/16 Right (25° Left, 25° Right) with -25% Expo  

High Rate Movements:

Elevators 5-1/8" Up, 5-1/8" Down (45° Up, 45° Down)

with -90% Expo

Ailerons

2-1/2" Up, 2-1/2" Down (25° Up, 25° Down)

with -90% Expo

Rudder

Full Movement 

with -90% Expo  

Pre-Flight:
We know many very good R/C pilots that use a standard pre-flight
checklist that they have developed over the years. We also use a
checklist system and highly recommend that you create one of
your own and keep a copy in your workshop and another in your
flight box. Using such a list can actually save your airplane from
disaster and is well worth the effort. For reference, the following is
our pre-flight checklist:

Before Leaving For The Field:

Transmitter and airborne flight batteries fully charged & 
checked with an ESV

Airborne radio and ignition On/Off switches in off position

Transmitter switch off and trims are zeroed, as well as the 
airplane's flight surfaces

Airplane inspected completely - connectors, linkages, safety 
keepers, nuts, bolts, etc.

Fuel container is full and sealed - if gas, oil has been added and 
the mixture is correct

Flight box contains all required tools and spare parts

Flight box power battery charged and checked

Expanded Scale Volt Meter & Leads

Field Charger & Connector Cables

Paper Towels & Cleaner  

Current AMA License

Flight Hat

Sunglasses

At The  Field:

Assemble the model, double-checking that all bolts are in place 
and secure

Check each flight surface for anything loose - hinges, linkage 
connections, clevis safety keepers, etc.

Assembled model is correctly balanced

Get frequency pin and use transmitter to check:
• Check model memory for correct model number
• Flight surfaces are moving in correct directions (right aileron 

moves right aileron up)

• Flight surfaces all move freely with no binding
• Flight surfaces always return to neutral
• Throttle servo moves easily without binding 

Fill tank and test run engine:
• Throttle response is smooth with good mid-range transition
• Idle is consistent
• If transmitter engine "kill" switch is enabled, test this function

Conduct range check - with and without the engine running

Fuel tank is full before each flight

ESV check of airborne battery pack(s) before each flight

Nose-Heavy Condition:
In this case, we like to start by suspending the model at the desired
CG location, allowing the fuselage to seek its attitude. We then
place weights directly on top of the stabilizer until the fuselage
becomes acceptably level. After weighing the amount of weight
needed to do this, we then have a good idea of what it's going to
take to balance the model at our desired CG location. If the weight
required for balance is small, then simply shifting the battery pack
further back in the fuselage may solve the problem.

If you've used a heavier spinner assembly, (and some of them are),
then consider a lighter after-market spinner. For example, we used
a carbon fiber spinner from Pete Models on our Edge and this unit
weighs only 2.9 ounces!  Spinners can make a big difference in
CG adjustments.

If the shifting of airborne components is just not practical, then
adding weight to the furthest possible point at the rear of the 
fuselage may be necessary. Like all modelers, we hate adding
weight to any model but it is sometimes unavoidable. External
stick-on weights can be used to bring the model into balance for
test flights. If the added weight needs to be adjusted, it's easy to
do. Once the airplane is flying the way you want it to, the weights
can be removed and permanently reinstalled inside the rear-most
part of the fuselage, using the access openings for the stabilizer
servo leads.

Tail-Heavy Condition:
A tail-heavy condition is somewhat more serious. No airplane
should ever be flown in a tail-heavy condition. As described above,
suspend the model off the ground and use weights at the nose to
determine about how much weight will be needed to bring the
fuselage back to level. Once you know this, you will have a better
idea of what has to be done.

As described earlier, try shifting your airborne battery pack further
forward in the fuselage. If that doesn't work, consider a larger,
therefore heavier battery pack.

Would a heavier aftermarket 

spinner help solve the problem?  If so, give it a try. Working back,
would heavier aftermarket main wheels help to shift the CG 
forward?  If so, consider giving this a try. Would a larger and 
heavier ignition battery pack help the problem?  This is a good idea
because the ignition battery pack is almost always located far 
forward the fuselage nose area.

Are you using a light wood 

propeller on you engine?  Consider using a more efficient and 
quieter composite prop. These are typically somewhat heavier
than their wood counterparts, and again, they are located at the
very front of the airplane, where the weight will do the most good.

If you have performed every "fix" you can and still have a tail heavy
airplane, then the only thing left is to add weight to the front of the
fuselage - as far forward as possible - until the airplane suspends
level at the desired CG location.

Flight Surface Movements & Exponential Inputs:
The information below provides you with our suggested high and
low rate flying surface movements, along with the exponential 
values we used with our Hitec Eclipse Q-PCM transmitter. Please
carefully note that the exponential values shown (-25% and -90%)
are minus values. If you are using a different radio system brand,
refer to its set-up instructions to arrive at the same values. This
information is meant to give you starting points. With time and
experience, you will be able to dial-in your own high and low rates,
as well as your own preferred exponential rates, to best suit your
personal flying style.

Note - the following surface movement 

measurements are taken from the widest point of the flying 
surface.

20

IMPORTANT: After your flying surfaces have been adjusted and set
for the proper movements, firmly tighten the clevis lock nuts on each
pushrod against each clevis and then slide the keeper springs in place
over all of the clevises.

Summary of Contents for EDGE 540T

Page 1: ...A S S E M B L Y M A N U A L KIT NO SIGRC100ARF ...

Page 2: ...ls 6 Mounting The Stabilizer Halves 6 Hinging Flight Surfaces 7 Hinge Gap Sealing 8 Aileron Servo Installation 8 Elevator Servo Installation 10 Landing Gear Wheel Pant Assembly 11 Mounting The Tail Wheel 12 Mounting The Engine 13 Mounting The Ignition Module 13 Mounting The Cowl 14 Fitting The Cowl 15 Fuel Tank Assembly 15 Fuel Tank Installation 16 Throttle Servo Installation 16 Rudder Servo Pull ...

Page 3: ...are To mount our F P E 6 8 Twin engine we used 4 each 10 32 x 1 1 2 Hex Head Hardened Steel Bolts 4 each 10 32 Lock Nuts 4 each 10 32 Flat Washers 1 INTRODUCTION Congratulations on the purchase of your SIG Edge 540T ARF kit This aircraft has been carefully designed tested and refined to offer you incredible performance coupled with outstanding airframe strength In terms of control response the Edg...

Page 4: ...rying to save money DO NOT try to save money on your choice of servos As also mentioned we chose to run our airborne system at 6 volts A 6 volt system provides considerably faster and more precise servo response This is very desirable especially when flying this airplane in 3D maneuvers Earlier we provided you with our recommended minimum torque requirements for the flight surface servos used in t...

Page 5: ...overed with SIG AeroKote covering film This high quality polyester covering film has been expertly applied using a beautiful and unique trim scheme designed specifically to provide maximum contrast between the top and bottom of the model This feature offers excellent attitude reference during 3D or IMAC maneuvers The SIG Edge 540T ARF model was manufactured and covered in a part of the world that ...

Page 6: ...lts 4 each M4 Washers 4 each T2 6 x 16mm PWA Screws Stabilizer Mounting Screws 1 Bag 8 each Heavy Duty Control Horns w Nylon Inserts 4 Left 4 Right 32 each T2 6 x 16mm Phillip Head Screws Control Horn Mounting Screws 2 each 08mm x 1200mm 47 Nylon Coated Steel Cables 4 each Steel Clevises with 2mm Threaded Rigging Couplers and Lock Nuts Rudder Pull Pull Connectors 4 each Copper Rigging Swages 3 5mm...

Page 7: ...venient to apply the graphics to the wing panels fuselage and rudder of the Edge 540T model before the assembly process However you can use the following instructions to apply your graphics either now or after you have completed the assembly steps Your Edge 540T ARF kit includes a beautiful and very large graphics sheet These graphics are of high quality and include a unique light tack clear carri...

Page 8: ...be at a 30O angle or so Finally remount the two stab halves in place to the fuselage and check the fit It should now be fine Remove the stab halves and tubes from the fuselage 3 The mounting tubes must now be secured in place in the stab halves using four T2 6 x 16mm PWA screws On the bottom surface of each stab half you will see two small pre drilled holes These are hole locations for the stab tu...

Page 9: ...nge line You want to leave the minimum possible gap Use alcohol and paper towels to carefully remove any visible signs of glue at each hinge location 7 Insert the front and rear mounting tubes in place into the stab making sure they both bottom out against their stops Insert the pointed end of the music wire into one of the pre drilled holes on the bottom of the stab Press the music wire against t...

Page 10: ...rns 2 left and 2 right horns You will need a total of 16 control horn mounting screws Again check the hinge gap for the closest possible fit while maintaining full movement ability Allow the glue to cure for at least 6 hours Before the glue fully cures we suggest checking the fit and movement of the surface adjusting it as needed 5 When the glue has fully cured carefully check the movement of the ...

Page 11: ...e into the inboard servo bay opening in exactly the same way as described above As mentioned earlier we used 18 servo extensions 4 Using the same instructions above mount the remaining two aileron servos in the opposite wing panel 5 If you are using a single receiver you now need plug the two servo extensions from each wing panel into a Y harness one harness for each wing panel The Y harness conne...

Page 12: ...t the two control horns to the R C links on each pushrod b Place the control horn mounting pad onto the surface of the aileron Turn the threaded metal control rod to adjust the distance of the control horn from the leading edge bevel of the aileron The correct position for the control horn on the aileron is with its forward mounting pad edge up to the bevel edge of the aileron The upright arm of t...

Page 13: ...ves The pushrod clevis locking nuts and clevis safety springs do not need to be tightened or slipped into place until after the final control movements are established later in this manual Landing Gear Wheel Pant Assembly From the kit contents locate the Fiberglass Wheel Pants bag the Main Wheel bag also contains wheel and pant hardware bag and the Main Landing Gear bag In addition you will need t...

Page 14: ...ighten the three mounting screws securely d The flat metal T bracket is now mounted to the bottom forward surface of the rudder This bracket is used to connect the two centering springs with the tail wheel tiller arm and the rudder As 12 g The Landing Gear Hatch Cover is now installed over the mounted landing gear using two T3 x 16mm PWA screws Note that both the access and clearance holes are alr...

Page 15: ...racket onto the bottom of the rudder with the left and right arms spaced equally on each side Mark the locations of the two mounting holes onto the rudder with a marking pen Use a 042 dia bit 58 index drill to drill two screw guide holes at the marks just made Mount the bracket in place with the two T2 x 12mm PWA screws Mounting The Engine As mentioned earlier in this manual the distance between t...

Page 16: ...ach side of the fuselage This information now needs to be transferred to the exterior surface of the cowl for drilling purposes sparkplug wires to each cylinder head and in providing good wiring proximity for the power and timing extension leads We mounted our 2400 mAh ignition battery pack a 2 cell 7 4 volt Li Ion pack and its 5 4 volt voltage regulator together on a simple tray made from 1 8 lit...

Page 17: ...age use a ruler to now measure the distance between one of the rear marks just made forward to the cross hair mark on the forward piece of tape Note and save this measurement g Place the cowl on a flat work surface resting on its rear edge With a small triangle and a marker pen make three 90O lines on the cowl surface at the mark locations just made Use a ruler to measure forward from the rear edg...

Page 18: ...ng bender to make the appropriate 75O 80O bend in the aluminum tubing overflow line allowing it to reach the inside top of the tank body We suggest chamfering the top of this tubing to keep it from touching and possibly closing off on the inside of the tank Use a second piece of aluminum tubing straight through the rubber stopper for the carburetor and tank clunk line connections Attach the provid...

Page 19: ... tool to squeeze the copper swage tube tightly over the cable locking it 17 servos aft back with the receiver s rudder servo and the airborne radio system battery pack s There are two servo cut outs located on each side of the center mounted rudder servo tray in the fuselage Locating the throttle servo into one of these openings is ideal Since the fuel tank is already mounted and plumbed on the le...

Page 20: ...ions to completely center everything Receiver Battery Pack Installation The receiver s and battery pack s were mounted on the built in radio tray in the fuselage of our Edge 540T models We made simple mounting platforms for our battery packs using lite ply We did not mount these pack mounts until after we had conducted our Center of Gravity routine described later in this manual We mounted our On ...

Page 21: ...erfectly level not nose down not tail down level If it s obvious that the airplane is not level then the balance of the airplane at the desired 25 CG location must be adjusted to achieve a level fuselage There are a variety of things that can be done to do this We routed the receiver antenna out of the fuselage and up to the top of the fin This positioning takes the antenna out of parallel with th...

Page 22: ...ample we used a carbon fiber spinner from Pete Models on our Edge and this unit weighs only 2 9 ounces Spinners can make a big difference in CG adjustments If the shifting of airborne components is just not practical then adding weight to the furthest possible point at the rear of the fuselage may be necessary Like all modelers we hate adding weight to any model but it is sometimes unavoidable Ext...

Page 23: ...ings are well within the capability of this model For your first landing we would Flying The purpose of this section is to guide you through the first test flight of your Edge 540T ARF model using advice and procedures that we feel will lead to your success This section has nothing to do with aerobatics Aerobatics will be covered after the test flights are made and the airplane is trimmed However ...

Page 24: ...D LUCK AND GOOD FLYING suggest that the upwind final approach be made with just a bit more speed than you might first want This ensures that the airplane will continue to fly without stall concerns Make sure the airplane is headed into the wind on final approach and use rudder input as needed to maintain a straight heading along with aileron input to keep the wings level Allow the model to sink sm...

Page 25: ... AMA membership is not necessarily mandatory it is required by most R C flying clubs in the U S and provides you with important liability insurance in case your R C model should ever cause serious property damage or personal injury to someone else ACADEMY OF MODEL AERONAUTICS 5161 East Memorial Drive Muncie IN 47302 Telephone 765 287 1256 AMA WEB SITE www modelaircraft org CUSTOMER SERVICE SIG MAN...

Page 26: ...EXTRA 540T LOG BOOK Date of first flight Comments 24 ...

Page 27: ...EXTRA 540T LOG BOOK Date of first flight Comments 25 ...

Page 28: ...by modelers for modelers The perfect power plant for the SIG Edge 540T ARF CHECK OUT A COUPLE OF GREAT SIG PRODUCTS THAT WILL COMPLIMENT YOUR EDGE 540T ARF Designed for the special needs of the gasoline powered flyer the Gas Passer Flight Box features an extra large compartment to hold a 3 8 l gallon bottle can or DuBro s EZ Fill 3 8 l gallon container And it wouldn t be a SIG flight box without r...

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