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Siemens SIMOGEAR 2KJ40, Operating Instructions Manual

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Siemens SIMOGEAR 2KJ40 Operating Instructions Manual Download Page 129

 

Technical data 

 

10.6 Oil quantities 

BA 2030 (2KJ4) 
Operating Instructions, 07/2020, A5E50009094A/RS-AL 

127

 

Type 

Type of construction 
M1 

M2 

M3 

M4 

M5 

M6 

K.189-Z69 

24.5 + 0.65 

53 + 2.1 

73 + 0.65 

94 + 2.95 

53.5 + 0.65 

59 + 0.65 

K.39-D19 

0.4 + 0.15 

0.9 + 0.45 

1.2 + 0.15 

1.4 + 0.45 

0.95 + 0.15 

0.95 + 0.15 

K.49-D19 

0.65 + 0.15 

1.5 + 0.45 

1.9 + 0.15 

2.4 + 0.45 

1.6 + 0.15 

1.6 + 0.15 

K.69-D19 

0.85 + 0.15 

2.1 + 0.45 

2.8 + 0.15 

3.4 + 0.45 

2.4 + 0.15 

2.5 + 0.15 

K.79-D39 

1.1 + 0.25 

2.4 + 0.9 

3.1 + 0.25 

4 + 0.9 

2.5 + 0.25 

2.7 + 0.25 

K.89-D39 

2.2 + 0.25 

4.7 + 0.9 

6.2 + 0.25 

7.8 + 0.9 

5.3 + 0.25 

5.6 + 0.25 

K.109-D39 

3.7 + 0.25 

7.4 + 0.9 

9.6 + 0.25 

12.8 + 0.9 

7.6 + 0.25 

8.2 + 0.25 

K.129-D39 

6.5 + 0.25 

13.5 + 0.9 

17.5 + 0.25 

23 + 0.9 

13.8 + 0.25 

14.2 + 0.25 

K.149-D49 

9.6 + 0.55 

21.5 + 1.8 

29 + 0.55 

37.5 + 1.9 

22.5 + 0.55 

23.5 + 0.55 

K.169-D49 

17 + 0.55 

31 + 1.8 

47 + 0.55 

63 + 1.9 

35.5 + 0.55 

38.5 + 0.55 

K.189-D69 

24.5 + 0.6 

53 + 2 

73 + 0.6 

94 + 2.65 

53.5 + 0.6 

59 + 0.6 

 

Table 10- 19  Oil quantities [l] for KF, sizes 39 - 189 

Type 

Type of construction 
M1 

M2 

M3 

M4 

M5 

M6 

KF39-Z19 

0.35 + 0.15 

0.9 + 0.5 

1.2 + 0.15 

1.5 + 0.5 

0.95 + 0.15 

1 + 0.15 

KF49-Z19 

0.6 + 0.15 

1.4 + 0.5 

2 + 0.15 

2.4 + 0.5 

1.6 + 0.15 

1.7 + 0.15 

KF69-Z19 

0.85 + 0.15 

2 + 0.5 

2.8 + 0.15 

3.4 + 0.5 

2.4 + 0.15 

2.4 + 0.15 

KF79-Z39 

1.2 + 0.3 

2.3 + 0.95 

3.1 + 0.3 

4.1 + 1 

3 + 0.3 

2.5 + 0.3 

KF89-Z39 

2.1 + 0.3 

4.6 + 0.95 

6.5 + 0.3 

8 + 1 

5.6 + 0.3 

5.5 + 0.3 

KF109-Z39 

3.6 + 0.3 

7.4 + 0.95 

9.8 + 0.3 

12.8 + 1 

8.1 + 0.3 

7.8 + 0.3 

KF129-Z39 

6.7 + 0.3 

13.9 + 0.95 

18.1 + 0.3 

24 + 1 

14.4 + 0.3 

14.8 + 0.3 

KF149-Z49 

9.7 + 0.55 

22 + 1.9 

30.5 + 0.55 

39 + 2.1 

23 + 0.55 

24 + 0.55 

KF169-Z49 

16.9 + 0.55 

30.5 + 1.9 

48.5 + 0.55 

64 + 2.1 

36.5 + 0.55 

39 + 0.55 

KF189-Z69 

24.5 + 0.65 

54 + 2.1 

76 + 0.65 

98 + 2.95 

56 + 0.65 

60 + 0.65 

KF39-Z19 

0.35 + 0.15 

0.9 + 0.45 

1.2 + 0.15 

1.5 + 0.45 

0.95 + 0.15 

1 + 0.15 

KF49-Z19 

0.6 + 0.15 

1.4 + 0.45 

2 + 0.15 

2.4 + 0.45 

1.6 + 0.15 

1.7 + 0.15 

KF69-Z19 

0.85 + 0.15 

2 + 0.45 

2.8 + 0.15 

3.4 + 0.45 

2.4 + 0.15 

2.4 + 0.15 

KF79-Z39 

1.2 + 0.25 

2.3 + 0.9 

3.1 + 0.25 

4.1 + 0.9 

3 + 0.25 

2.5 + 0.25 

KF89-Z39 

2.1 + 0.25 

4.6 + 0.9 

6.5 + 0.25 

8 + 0.9 

5.6 + 0.25 

5.5 + 0.25 

KF109-Z39 

3.6 + 0.25 

7.4 + 0.9 

9.8 + 0.25 

12.8 + 0.9 

8.1 + 0.25 

7.8 + 0.25 

KF129-Z39 

6.7 + 0.25 

13.9 + 0.9 

18.1 + 0.25 

24 + 0.9 

14.4 + 0.25 

14.8 + 0.25 

KF149-Z49 

9.7 + 0.55 

22 + 1.8 

30.5 + 0.55 

39 + 1.9 

23 + 0.55 

24 + 0.55 

KF169-Z49 

16.9 + 0.55 

30.5 + 1.8 

48.5 + 0.55 

64 + 1.9 

36.5 + 0.55 

39 + 0.55 

KF189-D69 

24.5 + 0.6 

54 + 2 

76 + 0.6 

98 + 2.65 

56 + 0.6 

60 + 0.6 

Summary of Contents for SIMOGEAR 2KJ40

Page 1: ......

Page 2: ......

Page 3: ...4A RS AL General information and safety notes 1 Technical description 2 Incoming goods transport and storage 3 Installation 4 Commissioning 5 Operation 6 Faults causes and remedies 7 Service and maintenance 8 Disposal 9 Technical data 10 Spare parts 11 Your suggestions 12 ...

Page 4: ...y by personnel qualified for the specific task in accordance with the relevant documentation in particular its warning notices and safety instructions Qualified personnel are those who based on their training and experience are capable of identifying risks and avoiding potential hazards when working with these products systems Proper use of Siemens products Note the following WARNING Siemens produ...

Page 5: ... 19 3 Incoming goods transport and storage 21 3 1 Incoming goods 21 3 2 Transport 21 3 2 1 General information on transport 21 3 2 2 Fastening for suspended transport 22 3 3 Storage 23 3 3 1 General information for storage 23 3 3 2 Storage up to 36 months with long term preservation optional 24 3 3 2 1 General notes for storage up to 36 months 24 3 3 2 2 Gearbox filled with operating oil and anti ...

Page 6: ...nd helical worm gearboxes 45 5 Commissioning 47 5 1 General information for commissioning 47 5 2 Checking the oil level prior to commissioning 47 5 3 Mount the oil expansion unit 48 5 4 Installing the oil temperature monitoring device 50 5 5 Options of the VLplus heavy duty bearing system 52 5 5 1 Automatic regreasing device 52 5 5 2 Dry well version with oil sensor 54 6 Operation 55 7 Faults caus...

Page 7: ...5 4 Parallel shaft gearbox 94 10 5 5 Bevel gearbox 100 10 5 6 Helical worm gearbox 109 10 5 7 Tandem gearboxes Intermediate helical gearboxes 115 10 6 Oil quantities 117 10 6 1 Helical gearbox 118 10 6 2 Parallel shaft gearbox 119 10 6 3 Bevel gearbox 120 10 6 4 Helical worm gearbox 122 10 6 5 Tandem gearbox intermediate helical gearbox 123 10 6 5 1 Two and three stage helical gearboxes 123 10 6 5...

Page 8: ...Table of contents BA 2030 2KJ4 6 Operating Instructions 07 2020 A5E50009094A RS AL ...

Page 9: ...xes Helical gearboxes E D and Z sizes 19 to 189 Parallel shaft gearboxes FD FZ sizes 29 to 189 Bevel gearboxes B K sizes 19 to 189 Helical worm gearboxes C sizes 29 to 89 For the description of the precise designation see Type designation Page 81 Table 1 1 Article number code SIMOGEAR gearbox Article number position 1 2 3 4 5 Helical gearbox E 2 K J 4 0 Helical gearbox D 2 K J 4 2 Helical gearbox ...

Page 10: ...ce_delivered You can find the contact data of your Technical Support in the Database of contacts at Siemens AG www siemens com yourcontact If you have any technical questions please contact Technical Support https support industry siemens com cs ww en sc 2090 Europe and Africa Telephone 49 0 911 895 7222 support automation siemens com America Telephone 1 800 333 7421 support america automation sie...

Page 11: ...must be contractually agreed Do not climb on the gearbox Do not place any objects on the gearbox 1 4 Obligations of the user The operator must ensure that all persons assigned to work on the geared motor have read and understood these operating instructions and that they follow them in all points in order to Eliminate the risk to life and limb of users and other persons Ensure the operational safe...

Page 12: ...e cleaning equipment or sharp edged tools to clean the geared motor Observe the permissible tightening torque of the fastening bolts Replace damaged bolts with new bolts of the same type and strength class Siemens AG accepts the warranty only for original spare parts The manufacturer who installs the geared motors in a plant must include the regulations contained in the operating instructions in i...

Page 13: ...NG Hot escaping oil Before starting any work wait until the oil has cooled down to below 30 C WARNING Poisonous vapors when working with solvents Avoid breathing in vapors when working with solvents Ensure adequate ventilation WARNING Risk of explosion when working with solvents Ensure adequate ventilation Do not smoke WARNING Risk of eye injury Rotating parts can throw off small foreign particles...

Page 14: ...General information and safety notes 1 6 Particular types of hazards BA 2030 2KJ4 12 Operating Instructions 07 2020 A5E50009094A RS AL ...

Page 15: ... Cast iron Parallel shaft gearbox Cast iron Cast iron Bevel gearbox B Aluminum Aluminum Bevel gearbox K Cast iron Cast iron Helical worm gearbox C Cast iron Cast iron From size 59 the gearbox housings are made of cast iron Geared components The geared components are hardened and ground For the helical worm gearbox the worm is hardened and ground The gear is manufactured from high quality bronze Th...

Page 16: ...vided grease nipple Options for the VLplus heavy duty bearing system An automatic regreasing device can be supplied as option The automatic regreasing device can be installed at any position and can be used underwater A dry well version with oil sight glass or oil sensor can be supplied as option The dry well version offers increased protection against oil leaks when the output shaft points down T...

Page 17: ... material Permitted oil sump temperature ranges from 25 C to 110 C 2 3 Cooling NOTICE Dust deposits prevent heat radiation Dust deposits prevent heat radiation and cause a high housing temperature Keep the gearbox free from dirt dust etc The gearbox does not normally require additional cooling The generously dimensioned housing surface is sufficient for dissipating heat losses where there is free ...

Page 18: ...of electrostatic charging Risk of explosion as a result of processes with high levels of electrostatic charging Minimize the risk of electrostatic charging by applying effective measures according to IEC 60079 32 1 NOTICE Failure of the external protection If the paint finish is damaged the geared motor may corrode Do not damage the paint finish Note Information about the ability to be repainted d...

Page 19: ...tic solvents Standard paint for gearbox housings made of cast iron Corrosiveness category C2 for low environmental stress 2 component polyurethane top coat Indoor and outdoor installation Unheated buildings with condensation production areas with low humidity for example warehouses and sports facilities Atmospheres with little contamination mostly rural areas Resistance to greases mineral oils and...

Page 20: ...tal stress 2 component epoxy zinc phosphate base coat 2 component epoxy zinc phosphate in termediate coat 2 component polyurethane top coat Indoor and outdoor installation Buildings and areas with almost constant condensa tion and high contamination for example malt facto ries and aseptic areas Industrial areas with high humidity and aggressive atmosphere coastal areas and offshore environments wi...

Page 21: ...c parts untreated Synthetic paint synthetic resin paint oil paint 2 component polyurethane paint 2 component epoxy paint Primed according to corrosiveness category C2 G 2 component epoxy zinc phosphate desired coat thickness 60 μm 2 component polyurethane paint 2 component epoxy paint 2 component acrylic paint Acid hardening paint Primed according to corrosiveness category C4 G 2 component epoxy z...

Page 22: ...Technical description 2 5 Surface treatment BA 2030 2KJ4 20 Operating Instructions 07 2020 A5E50009094A RS AL ...

Page 23: ...this is the only way to have damage rectified free of charge Siemens AG will not accept any claims relating to items missing from the delivery and which are submitted at a later date The gearbox or geared motor is delivered in a fully assembled condition Additional items are sometimes delivered packaged separately The products supplied are listed in the dispatch papers 3 2 Transport 3 2 1 General ...

Page 24: ... hand hook Keep dry Attach here Keep cool 3 2 2 Fastening for suspended transport WARNING Inadequately secured gearbox or geared motors can free themselves Use only the transport eye or eyebolt of the gearbox to transport the gearbox or geared motor Because they are designed only for the weight of the gearbox or geared motor it is not permissible to add additional loads Do not rig eyebolts to the ...

Page 25: ... each other NOTICE Failure of the external protection Mechanical damage chemical damage and thermal damage such as scratches acids alkalis sparks welding beads and heat cause corrosion Do not damage the paint finish Unless contractually agreed otherwise the guarantee period for the standard preservative lasts 6 months from the date of delivery In the case of storage in transit over 6 months specia...

Page 26: ...rbox caused by incorrect oil quantities Check the oil level before commissioning Observe the information and procedures for Checking the oil level Page 62 The gearbox is filled with oil corresponding to the mounting position so that it is ready for operation and is sealed airtight using a screw plug or with a pressure breather valve with transport fixture For storage up to 36 months a VCI Volatile...

Page 27: ... 2 General information on installation WARNING Operating under load Under load the system can start or reverse in an uncontrolled fashion The entire system must be load free so that there is no danger during this work NOTICE Destruction caused by welding Welding destroys the geared parts and bearings Do not weld on the gearbox The gearbox must not be used as a grounding point for welding operation...

Page 28: ...mum permissible temperature is exceeded If the geared motor is shut down then this can cause the machine to come to a stop Exercise particular care during mounting and installation The manufacturer cannot be held liable for damage caused by incorrect mounting and installation Make sure that there is enough space around the gearbox or geared motor for mounting maintenance and repair On geared motor...

Page 29: ... Impermissible housing loadings when unevenness present Do not subject the gearbox to excessive stress when tightening the fastening bolts The foundation must be level and free from dirt The deviation in flatness of the gearbox s contact surface may not exceed the following values For gearboxes up to size 89 0 1 mm For gearboxes from size 109 0 2 mm The foundation should be designed in such a way ...

Page 30: ...D Z Size M8 19 29 39 29 39 B19 B29 B39 29 M10 39 49 B49 K39 K49 39 49 M12 49 49 59 69 69 79 K69 K79 69 M16 69 89 79 89 89 109 K89 89 M20 109 129 109 129 K109 M24 129 149 K129 M30 149 149 169 K149 M36 169 189 189 K169 K189 4 5 Gearbox with flange fastening Note Siemens AG recommends an anaerobic adhesive to enhance the friction lock between flange and mounting surface Table 4 3 Thread size of the f...

Page 31: ...9 A250 8 8 8 8 8 8 10 9 10 9 89 A300 8 8 10 9 10 9 10 9 10 9 10 9 109 A350 8 8 8 8 8 8 8 8 10 9 10 9 10 9 10 9 129 A450 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 149 A450 8 8 8 8 8 8 8 8 8 8 10 9 10 9 10 9 169 A550 8 8 8 8 8 8 10 9 10 9 10 9 10 9 10 9 189 A660 8 8 8 8 8 8 8 8 8 8 8 8 10 9 10 9 10 9 Table 4 5 Strength class of the fastening bolt nut for EZ EF DZ ZZ and DF ZF Gearbox size Flange Strength clas...

Page 32: ...ond mounting option foot or flange is intended for add on elements for example protection covers with an intrinsic weight of up to max 30 of the weight of the gearbox 4 7 Mounting an input or output element on the gearbox shaft WARNING Risk of burns caused by hot parts Do not touch the gearbox without protection NOTICE Damage to shaft sealing rings caused by solvent Avoid any contact of solvent or...

Page 33: ...nput and output elements to be mounted onto the shaft Note Deburr the parts of elements to be fitted in the area of the hole or keyways Recommendation 0 2 x 45 Where couplings are to be fitted in a heated condition observe the specific operating instructions for the coupling Unless otherwise specified apply the heat inductively using a torch or in a furnace Use the center holes in the shaft extens...

Page 34: ...ither benzine or solvent to remove the anti corrosion protection from the shaft ends and flanges or remove the applied protective skin 2 Fit the drive input and output elements to the shafts Fasten the elements when necessary You have now fitted the input or output element 4 8 Removing and installing the protection cover The protection cover of the hollow shaft is delivered ready fitted to the gea...

Page 35: ...nd remove the protection cover together with the flat gasket or O ring 2 Mount the output shaft 3 Use a suitable cleaning agent to clean the contact surface of the protection cover on the gearbox 4 Ensure that the flat seal or the O ring is correctly seated 5 Wet the bolts with medium strength adhesive e g Loctite 243 6 Screw on the protection cover 7 Protect all remaining bare areas with a suitab...

Page 36: ... the required shape in this case start with Point 2 Preset breaking point Figure 4 4 Preset breaking point for F49 1 F49 Break the cover at the preset breaking point see diagram 2 Mount the output shaft 3 Use a suitable cleaning agent to clean the contact surface of the protection cover on the gearbox 4 Ensure that the O ring or flat seal is correctly seated 5 Screw on the protection cover with a ...

Page 37: ...This can cause bearing failure The hollow shaft must be flush with the machine shaft to avoid misalignment Do not subject the hollow shaft to axial and radial stress NOTICE For shrink disks Lubricants in the area between the hollow shaft and machine shaft impair torque transmission Keep the bore in the hollow shaft and the machine shaft completely grease free Do not use impure solvents and soiled ...

Page 38: ...ent remove the anti corrosion protection from the shaft extensions and flanges 2 Check the seats or edges of the hollow and machine shafts for damage Contact Technical Support if you notice any damage 3 Apply the mounting paste provided to the machine shaft Apply the paste uniformly Carefully wipe away the rest at the shaft sealing ring of the gearbox 4 Fit the gearbox using the disk threaded spin...

Page 39: ...removing the unit NOTICE Excessive forces during removal Excessive forces can occur during removal of the hollow shaft via the housing Stresses in the hollow shaft can lead to bearing failure and damage to the gearbox housing Note If frictional corrosion has occurred on the seat surfaces use rust solvent to facilitate the removal of the gearbox Allow an adequately long time for the rust solvent to...

Page 40: ... 24 9 16 M10 28 8 B K F C 30 6 15 10 29 9 18 M10 33 8 B 35 6 15 10 34 9 24 M12 38 10 B 40 6 15 10 39 9 28 M16 43 12 C 49 30 6 15 10 29 9 18 M10 33 8 K F C 35 6 15 10 34 9 24 M12 38 10 B 40 6 15 10 39 9 28 M16 43 12 K F C 69 40 6 20 9 39 9 28 M16 43 12 C 45 6 20 9 44 9 36 M16 48 14 K F 79 40 6 20 9 39 9 28 M16 43 12 K F C 89 50 7 20 10 49 9 36 M16 53 5 14 C 60 7 20 10 59 9 45 M20 64 18 K F 109 60 1...

Page 41: ...Procedure 1 Using benzine or a solvent remove the anti corrosion protection from the shaft extensions and flanges 2 Check the seats or edges of the hollow and machine shafts for damage Contact Technical Support if you notice any damage 3 Mount the gearbox with the shrink disk shaft onto the machine shaft Carefully ensure the correct position and that the shrink disk seat completely covers the mach...

Page 42: ...ning torque for the tightening bolt Frame sizes 19 69 tighten clamping screws Frame sizes 79 189 it is important that the face surfaces of the outer ring and the inner ring are flush with one another If they are not flush with one another when tensioning the tolerance of the insert shaft must be checked Note The shrink disk item is delivered ready for installation Do not dismantle it before the in...

Page 43: ...the shrink disk Procedure 1 Push the shrink disk onto the hollow shaft 3 part shrink disk until the limit for sizes 19 69 2 part shrink disk flush with the shaft extension for sizes 79 189 2 Tighten the clamping bolts initially by hand Align the shrink disk so that the clamping flanges are plane parallel with one other 3 Use the torque wrench to turn each of the clamping screws equally by 1 6 revo...

Page 44: ...of the tightening bolts and insert them into neighboring forcing threads Pull the shrink disk off the hollow shaft 4 9 3 4 Cleaning and lubricating shrink disks Soiled shrink disks must be cleaned and regreased prior to fitting Shrink disks that have been released need not be disassembled and regreased before being retensioned Procedure 1 Only grease the inner friction surfaces of the shrink disks...

Page 45: ...Using benzine or a solvent remove the anti corrosion protection from the shaft extensions and flanges 2 Check the seats or edges of the hollow and machine shafts for damage Please contact Technical Support if you notice any damage 3 Apply the mounting paste to the machine shaft Apply the paste uniformly 4 Fit the gearbox using the disk threaded spindle and nut Support is provided by the hollow sha...

Page 46: ...ausing excessive constraining forces for example due to the driven shaft running out of true NOTICE Impermissible gearbox loading caused by incorrect mounting Do not tension torque arms when mounting NOTICE Damage to the rubber elements caused by solvent Solvents oils greases and fuels damage rubber elements Avoid contact at all times 4 9 5 2 Mounting torque arms on parallel shaft gearboxes We rec...

Page 47: ... 120 31 140 12 189 46 5 Procedure 1 Use the washers according to the table above 2 Use two nuts to secure the screw connection lock nuts 3 Tighten the bolts until the rubber buffers are pretensioned to the dimension l1x You have now installed the torque arm 4 9 5 3 Mounting torque arms on bevel gearboxes and helical worm gearboxes NOTICE Impermissible loading caused by incorrect mounting The torqu...

Page 48: ...le pitch Figure 4 12 Toggle lever design For a toggle lever design derive the force in the range of 90 20 Procedure 1 Clean the contact surfaces between the housing and the torque arm 2 Tighten the bolts to the specified torque You have now mounted the torque arm Table 4 10 Tightening torque for screws of strength class 8 8 Thread size M8 M10 M12 M16 M20 M24 M36 Tightening torque Nm 25 50 90 210 4...

Page 49: ...that the breather valve is activated If the breather valve has a transport fixture it must be removed before commissioning Figure 5 1 Pressure breather valve with securing clip Remove the transport fixture by pulling the securing clip in the direction of the arrow 5 2 Checking the oil level prior to commissioning Check the oil level before commissioning Correct the oil quantity when required Pleas...

Page 50: ...5 3 Mount the oil expansion unit An oil expansion unit can be used depending on the power drive speed mounting position and transmission ratio The oil expansion unit is used to equalize changes in the oil volume caused by temperature fluctuations in operation Before commissioning the gearbox replace the screw plug with the oil expansion unit Oil expansion unit size 39 89 The unit is supplied as a ...

Page 51: ...on unit size 109 189 NOTICE Hose with leaks The hose of the oil expansion unit is subject to a natural aging process Check the hose for tears or leaks Never commission a leaky hose Replace the hose if necessary The hose of the oil expansion unit is not suitable for the ambient temperatures below 25 C If the ambient temperatures differ contact Technical Support The unit is supplied as a mounting ki...

Page 52: ...he cable glands are threaded onto the sensor cable CAUTION Functional restriction of the sensor Note the following Threads drill holes and sensor must be free of any dirt and residues Sensor cable must not rotate along when tightening the compression nut Sensor must be completely approximately 29 mm inside the sensor pocket 1476 Do not damage cable or insulation Route the supply line with strain r...

Page 53: ... the sensor for oil temperature monitoring Procedure 1 Remove the sealing cap 1477 from the sensor pocket 1476 2 Unscrew the cable gland on the sensor cable 3 Carefully insert the sensor into the sensor pocket 1476 until to the base of the drill hole 4 Screw the intermediate unit into the drill hole of the sensor pocket 1476 using SW11 and 4 Nm of tightening torque 5 Insert the sealing element int...

Page 54: ...installed in any position and can be used underwater Lubrication time controller Transparent housing Pressure generator Roller bearing grease H2 gas Unit floor Pressure piston Connection thread Figure 5 5 Automatic regreasing device Table 5 1 Technical data Grease fill quantity 125 ml Adjustable lubrication time 0 12 months Permissible ambient temperature 20 C 55 C Maximum operating pressure 3 bar...

Page 55: ...arings with grease before installing the lubricator Procedure 1 Clean the area around the connection thread of the greasing point 2 Use a knife to cut off the seal at the lubricator outlet Or remove the screw plug Figure 5 6 Sealing the lubricator 3 Screw the lubricator into the connection thread Setting the lubrication time CAUTION Setting the wrong lubrication time The lubrication time is heavil...

Page 56: ... a 3 mm Allen key 2 Note the date of commissioning and the lubrication time on the lubricator The times in months listed in the table are guide values Table 5 2 Timing in months on the lubrication time controller Size 89 109 129 149 169 Months 12 12 12 12 11 5 5 2 Dry well version with oil sensor Please refer to the separate operating instructions for the oil level sensor CAUTION Functional restri...

Page 57: ...age 57 Remedy faults or have faults remedied Check the gearbox during operation for Excessive operating temperature Changes in gear noise Possible oil leakage at the housing and shaft seals Preconditions for smooth vibration free operation Observe the maximum permissible vibration values specified in DIN ISO 10816 3 during operation Avoid inadmissible vibration levels caused by imbalance for examp...

Page 58: ...Operation BA 2030 2KJ4 56 Operating Instructions 07 2020 A5E50009094A RS AL ...

Page 59: ...4 Excessive bearing play and or bearing defective Check the bearing and replace if neces sary Defective gearing Check the gearing and replace if neces sary Fastening bolts loose Checking the tightness of fastening bolts Page 77 Excessive external load on the drive input and output Check the load against rated data you might need to correct the belt tension for example Transport damage Check the ge...

Page 60: ...the mounting position Page 84 and the oil level Page 62 Incorrect oil being used for example incorrect viscosity Checking the oil quality Page 63 Oil is too old Check the date of last oil change If required change the oil Page 64 Excessive bearing play and or bearing defective Check the bearing and replace if neces sary Coolant temperature outside the per missible range Adjust the cooling air to t...

Page 61: ...nt ly during operation Operation Page 55 Check the housing temperature After 3 hours on the first day thereafter monthly Check the oil level After the first day and then every 3000 operating hours or at the latest after 6 months Checking and changing lubri cants Page 60 Check the oil level sensor Regularly and after oil changes Checking the oil level sensor optional Page 76 Check the oil quality E...

Page 62: ...roller bearing grease Page 68 Replace the bearing Replace bearings Page 75 Check the rubber buffer of the torque arms Every 6 months Torque arms with shaft mounted gearboxes Page 44 Check the hose of the oil expan sion unit Check regularly renew every 4 years at the latest Replacing the hose of the oil expansion unit Page 78 Lubricate the XLplus and VLplus heavy duty bearing systems Lubrication of...

Page 63: ...commended lubricants Page 70 Note Gearbox sizes 19 and 29 Gearbox sizes 19 and 29 are lubricated for life There is no opening to check the oil level An oil change is not required In mounting positions M2 and M4 the gearboxes are equipped with a breather valve C29 has a breather valve in all mounting positions Note Tandem gearbox intermediate helical gearbox In a horizontal operating position the b...

Page 64: ... you carry out an oil change remove any residual oil 8 2 2 Checking the oil level NOTICE The gearbox oil volume changes depending on the temperature If the temperature rises the volume increases Where temperature differences and filling quantities are significant the volume difference can amount to several liters The oil level must therefore be checked while still slightly warm approximately 30 mi...

Page 65: ...re is an oil sight glass to check the oil level the oil must be visible in the center of the sight glass when the oil is cool When the oil is hot the oil level is above the center of the sight glass The oil level of cold oil is below the center of the sight glass Figure 8 2 Oil level in the oil sight glass Top up the oil level if necessary and check it again 8 2 4 Checking the oil quality Visible ...

Page 66: ...ment Foam formation Change of the viscosity or reduced corrosion protection Wear protection When changing oil of the same type the residual volume of oil in the gearbox should be kept as low as possible Generally speaking a small residual volume will cause no particular problems Gear oils of different types and by different manufacturers must not be mixed Have the manufacturer confirm that the new...

Page 67: ...rge receptacle underneath the oil drain plug 4 Remove the oil drain plug Drain all the oil into the receptacle 5 Check the state of the sealing ring on the sealing element If the sealing ring is damaged replace the sealing element with a new one 6 After draining the oil seal the gearbox immediately using the sealing element You have now drained the oil from the gearbox 8 2 5 3 Flushing the gearbox...

Page 68: ...ny remaining mineral oil using a cloth 2 Unscrew the vent plug 3 Fill the gearbox with a flushing oil using a filter filter mesh max 25 μm For the flushing oil use either the new oil or one that is compatible with the new oil and is less expensive 4 Operate the gearbox for 15 to 30 minutes under a low load 5 Place a suitable and sufficiently large receptacle underneath the oil drain plug 6 Remove ...

Page 69: ...oil If the mounting position of the gearbox is changed or oil lost because of leakage check the oil level If you notice oil escaping locate the leak and seal the affected area Top up and check the oil level At the time of going to print the following types of oil are being used when the gearbox is filled for the first time CLP ISO VG220 Fuchs Renolin CLP220 CLP ISO PG VG220 Fuchs Renolin PG220 CLP...

Page 70: ...SE EPS 2 Biologically degradable for agriculture forestry and water industries 35 C to 60 C Plantogel 2 S 8 2 8 Service life of the lubricants Note In case of ambient conditions deviating from normal conditions for example high ambient temperatures high relative humidity aggressive ambient media the intervals between changes should be shorter In such cases contact Technical Support for assistance ...

Page 71: ...nge interval in operating hours h Figure 8 3 Guide values for oil change intervals Grease service life of roller bearing greases Roller bearings and the clearance in front are filled with sufficient grease Under approved operating conditions and ambient temperatures no regreasing is required We recommend that the grease in the bearings is also renewed when the oil or shaft sealing rings are replac...

Page 72: ...es listed in the lubricant table The oil used must be approved for use in the ambient temperature range given on the rating plate When changing the oil please observe the operating temperature range of the new oil as specified by the oil manufacturer Note As standard the lubricants and shaft seals are harmonized and coordinated with one another corresponding to the prevailing operating conditions ...

Page 73: ... that the recommended oils are removed or replaced by oils that have been further developed at a later point in time We recommend that you regularly check as to whether the selected lubricating oil is still recommended by Siemens Otherwise change the product Table 8 5 Lubricant table Operating range Oil grade designation accord ing to DIN 51502 Permissible oil sump tem perature range during operat...

Page 74: ...SO PAO VG460 25 110 CLP ISO PAO VG220 30 100 CLP ISO PAO VG68 40 60 CLP ISO PG VG460 25 110 Food sector USDA NSF H1 CLP ISO H1 VG460 25 100 CLP ISO H1 VG100 30 90 1 To ensure optimum lubricating properties we recommend that the drive is preheated to an operating temperature of at least 30 C CLP mineral oil CLP PG polyglycol oil E ester oil organic oil bio oil risk of water pollution class WGK1 PAO...

Page 75: ...housing in the vicinity of the bearing Regrease the bearing after the following number of operating hours Table 8 6 Regreasing interval in operating hours h Output speed n2 Operating hours for size 89 109 129 149 169 rpm h 30 29000 29000 29000 29000 18000 31 50 29000 18000 18000 14000 14000 51 100 14000 12000 12000 10000 9000 101 150 10000 10000 9000 9000 7000 151 250 9000 7000 7000 5000 5000 251 ...

Page 76: ... For refilling use the recommended roller bearing grease Procedure 1 Dismantle the output side bearing unit 2 Clean the bearing 3 Fill the bearing with the new grease up to approximately 30 of the free bearing chamber 4 Reassemble the bearing unit Maintenance interval after regreasing After regreasing the maintenance interval can be increased to the following operating hours Table 8 8 Maintenance ...

Page 77: ... ring must be replaced to prevent consequential damage Table 8 9 Description and measures Status Description Measures Notes Film of moisture on the shaft seal ing ring Film of moisture as a result of the inherent principle of operation apparent leakage Remove using a clean cloth and continue to observe This does not represent a fault frequently in the course of operation the sealing ring dries off...

Page 78: ...ignal Please refer to the separate operating instructions for the oil level sensor 8 8 Cleaning the gearbox NOTICE Dust deposits cause higher housing temperatures Dust deposits prevent heat radiation Keep the geared motor free from dirt and dust NOTICE Cleaning with a high pressure cleaning appliance Water can penetrate into the geared motor Seals can become damaged Do not use a high pressure clea...

Page 79: ...upply to the drive component Check all fastening bolts for tightness using a torque wrench The general tolerance for the tightening torque is 10 The tightening torque is based on a friction coefficient of μ 0 14 Table 8 10 Tightening torques for fastening bolts Thread size Tightening torque for strength class 8 8 10 9 12 9 Nm Nm Nm M4 3 4 5 M5 6 9 10 M6 10 15 18 M8 25 35 41 M10 50 70 85 M12 90 120...

Page 80: ...eneral notes about maintenance work Page 59 Check the gearbox in accordance with the criteria set out in General information and safety notes Page 7 Touch up damaged paintwork carefully 8 11 Replacing the hose of the oil expansion unit NOTICE Hose with leaks The hose of the oil expansion unit is subject to natural wear The service life depends on the operating conditions Check the hose regularly f...

Page 81: ...nd disposed of in accordance with regulations Do not mix polyglycols with mineral oil Dispose of polyglycols separately Please observe country specific laws Under German law to allow optimal treatment of the oil 4 VI Used Oil oils with different disposal codes must not be mixed with one another Collect and dispose of used oil in accordance with regulations Remove oil spillages immediately with an ...

Page 82: ...Disposal BA 2030 2KJ4 80 Operating Instructions 07 2020 A5E50009094A RS AL ...

Page 83: ...ze 89 Stage Z Size 39 Input unit K4 for motor size 100 Table 10 2 Type designation code Gearbox type Helical gearbox F Parallel shaft gearbox B Bevel gearbox two stage K Bevel gearbox three stage C Helical worm gearbox Stage E Single stage Z Two stage D Three stage Type Shaft Solid shaft A Hollow shaft Mounting Foot mounted design B Foot flange mounted design F Flange mounted design A type Z Housi...

Page 84: ...IMOTICS S 1FL6 series K2 Coupling adapter with flexible coupling for fitting an IEC motor K4 Short adapter with plug in connection for fitting an IEC motor K8 Coupling adapter for fitting a servomotor of the SIMOTICS M 1PH8 series A Adapter with free input shaft 10 2 Rating plate data 10 2 1 General technical data The most important technical data appears on the rating plate of the geared motors T...

Page 85: ...cy 9 Output speed 27 Rated voltage 10 Output torque 28 Rated current Frequency 2 29 Power factor 11 Rated frequency 30 Rated power 12 Output speed 31 Rated speed 13 Output torque 32 Motor series 14 Mounting position of geared motors 33 Manufacturer 15 Mounting position of junction boxes 34 Hotline Motor and brake data 35 CCC authentication marking 16 Number of motor phases and current type 36 Data...

Page 86: ... drive and driven machines or the base are also not taken into consideration Even when the noise from the gearbox have been transferred there 10 5 Mounting positions 10 5 1 General notes on mounting positions Only operate the gearbox in the mounting position specified on the rating plate This ensures that the correct quantity of lubricant is provided The symbols are shown for the standard mounting...

Page 87: ...a 10 5 Mounting positions BA 2030 2KJ4 Operating Instructions 07 2020 A5E50009094A RS AL 85 10 5 2 Single stage helical gearboxes Figure 10 1 Mounting positions for helical gearbox E foot mounted design sizes 39 149 ...

Page 88: ...Technical data 10 5 Mounting positions BA 2030 2KJ4 86 Operating Instructions 07 2020 A5E50009094A RS AL Figure 10 2 Mounting positions for helical gearbox EF EZ flange mounted design sizes 39 149 ...

Page 89: ...0 5 Mounting positions BA 2030 2KJ4 Operating Instructions 07 2020 A5E50009094A RS AL 87 10 5 3 Two and three stage helical gearbox Figure 10 3 Mounting positions for helical gearbox D Z foot mounted design sizes 19 29 ...

Page 90: ...Technical data 10 5 Mounting positions BA 2030 2KJ4 88 Operating Instructions 07 2020 A5E50009094A RS AL Figure 10 4 Mounting positions for helical gearbox D Z foot mounted design sizes 39 189 ...

Page 91: ...Technical data 10 5 Mounting positions BA 2030 2KJ4 Operating Instructions 07 2020 A5E50009094A RS AL 89 Figure 10 5 Mounting positions for helical gearbox DB ZB foot flange mounted design size 29 ...

Page 92: ...Technical data 10 5 Mounting positions BA 2030 2KJ4 90 Operating Instructions 07 2020 A5E50009094A RS AL Figure 10 6 Mounting positions for helical gearbox DB ZB foot flange mounted design sizes 39 89 ...

Page 93: ...ta 10 5 Mounting positions BA 2030 2KJ4 Operating Instructions 07 2020 A5E50009094A RS AL 91 Figure 10 7 Mounting positions for helical gearbox DF ZF flange mounted design and DZ ZZ with housing flange sizes 19 29 ...

Page 94: ...data 10 5 Mounting positions BA 2030 2KJ4 92 Operating Instructions 07 2020 A5E50009094A RS AL Figure 10 8 Mounting positions for helical gearbox DF ZF flange mounted design and DZ ZZ with housing flange size 39 ...

Page 95: ... Mounting positions BA 2030 2KJ4 Operating Instructions 07 2020 A5E50009094A RS AL 93 Figure 10 9 Mounting positions for helical gearbox DF ZF flange mounted design sizes 49 189 and DZ ZZ with housing flange sizes 49 129 ...

Page 96: ...10 5 Mounting positions BA 2030 2KJ4 94 Operating Instructions 07 2020 A5E50009094A RS AL 10 5 4 Parallel shaft gearbox Figure 10 10 Mounting positions for parallel shaft gearbox F AD torque arm mounted design size 29 ...

Page 97: ...hnical data 10 5 Mounting positions BA 2030 2KJ4 Operating Instructions 07 2020 A5E50009094A RS AL 95 Figure 10 11 Mounting positions for parallel shaft gearbox F AD torque arm mounted design sizes 39 189 ...

Page 98: ...ta 10 5 Mounting positions BA 2030 2KJ4 96 Operating Instructions 07 2020 A5E50009094A RS AL Figure 10 12 Mounting positions for parallel shaft gearbox F F flange mounted design and F Z with housing flange size 29 ...

Page 99: ... 10 5 Mounting positions BA 2030 2KJ4 Operating Instructions 07 2020 A5E50009094A RS AL 97 Figure 10 13 Mounting positions for parallel shaft gearbox F F flange mounted design and F Z with housing flange sizes 39 189 ...

Page 100: ...Technical data 10 5 Mounting positions BA 2030 2KJ4 98 Operating Instructions 07 2020 A5E50009094A RS AL Figure 10 14 Mounting positions for parallel shaft gearbox F foot mounted design size 29 ...

Page 101: ...Technical data 10 5 Mounting positions BA 2030 2KJ4 Operating Instructions 07 2020 A5E50009094A RS AL 99 Figure 10 15 Mounting positions for parallel shaft gearbox F foot mounted design sizes 39 189 ...

Page 102: ...nical data 10 5 Mounting positions BA 2030 2KJ4 100 Operating Instructions 07 2020 A5E50009094A RS AL 10 5 5 Bevel gearbox Figure 10 16 Mounting positions for bevel gearbox B foot mounted design sizes 19 29 ...

Page 103: ...Technical data 10 5 Mounting positions BA 2030 2KJ4 Operating Instructions 07 2020 A5E50009094A RS AL 101 Figure 10 17 Mounting positions for bevel gearbox B foot mounted design sizes 39 49 ...

Page 104: ...data 10 5 Mounting positions BA 2030 2KJ4 102 Operating Instructions 07 2020 A5E50009094A RS AL Figure 10 18 Mounting positions for bevel gearbox B F flange mounted design and B Z with housing flange sizes 19 29 ...

Page 105: ...data 10 5 Mounting positions BA 2030 2KJ4 Operating Instructions 07 2020 A5E50009094A RS AL 103 Figure 10 19 Mounting positions for bevel gearbox B F flange mounted design and B Z with housing flange sizes 39 49 ...

Page 106: ...Technical data 10 5 Mounting positions BA 2030 2KJ4 104 Operating Instructions 07 2020 A5E50009094A RS AL Figure 10 20 Mounting positions for bevel gearbox BAD torque arm mounted design sizes 19 29 ...

Page 107: ...Technical data 10 5 Mounting positions BA 2030 2KJ4 Operating Instructions 07 2020 A5E50009094A RS AL 105 Figure 10 21 Mounting positions for bevel gearbox BAD torque arm mounted design sizes 39 49 ...

Page 108: ...Technical data 10 5 Mounting positions BA 2030 2KJ4 106 Operating Instructions 07 2020 A5E50009094A RS AL Figure 10 22 Mounting positions for bevel gearbox K foot mounted design sizes 39 189 ...

Page 109: ...data 10 5 Mounting positions BA 2030 2KJ4 Operating Instructions 07 2020 A5E50009094A RS AL 107 Figure 10 23 Mounting positions for bevel gearbox K F flange mounted design and KAZ with housing flange sizes 39 189 ...

Page 110: ...Technical data 10 5 Mounting positions BA 2030 2KJ4 108 Operating Instructions 07 2020 A5E50009094A RS AL Figure 10 24 Mounting positions for bevel gearboxes KAD torque arm mounted design sizes 39 189 ...

Page 111: ...a 10 5 Mounting positions BA 2030 2KJ4 Operating Instructions 07 2020 A5E50009094A RS AL 109 10 5 6 Helical worm gearbox Figure 10 25 Mounting positions for helical worm gearbox CAD torque arm mounted design size 29 ...

Page 112: ...echnical data 10 5 Mounting positions BA 2030 2KJ4 110 Operating Instructions 07 2020 A5E50009094A RS AL Figure 10 26 Mounting positions for helical worm gearbox CAD torque arm mounted design sizes 39 89 ...

Page 113: ...l data 10 5 Mounting positions BA 2030 2KJ4 Operating Instructions 07 2020 A5E50009094A RS AL 111 Figure 10 27 Mounting positions for helical worm gearbox CF flange mounted design and CAZ housing flange size 29 ...

Page 114: ...data 10 5 Mounting positions BA 2030 2KJ4 112 Operating Instructions 07 2020 A5E50009094A RS AL Figure 10 28 Mounting positions for helical worm gearbox CF flange mounted design and CAZ housing flange sizes 39 89 ...

Page 115: ...Technical data 10 5 Mounting positions BA 2030 2KJ4 Operating Instructions 07 2020 A5E50009094A RS AL 113 Figure 10 29 Mounting positions for helical worm gearbox C foot mounted design size 29 ...

Page 116: ...Technical data 10 5 Mounting positions BA 2030 2KJ4 114 Operating Instructions 07 2020 A5E50009094A RS AL Figure 10 30 Mounting positions for helical worm gearbox C foot mounted design sizes 39 89 ...

Page 117: ...ect quantity of lubricant is provided The symbols are shown for the standard mounting position Note Horizontal operating position In a horizontal operating position the bulging part of the housing of the intermediate helical gearbox generally faces vertically downwards Note Helical gearbox size 19 The helical gearbox size 19 is lubricated for life There is no opening to check the oil level In vert...

Page 118: ... BA 2030 2KJ4 116 Operating Instructions 07 2020 A5E50009094A RS AL Horizontal operating position Vertical operating position a Main gearbox b Intermediate helical gearbox On opposite side Figure 10 31 Operating position for tandem gearbox ...

Page 119: ...depend on the number of stages and transmission ratio of the gearbox The specified oil quantities are valid for the standard mounting position Note Tandem gearbox intermediate helical gearbox The oil quantity is specified for every individual gearbox and is valid for the standard mounting position Note Gearbox in special mounting position The gearbox is intended for a specific rotation angle and i...

Page 120: ... 4 0 3 D 29 0 15 0 65 0 45 0 5 0 55 0 4 D 39 0 25 0 9 0 8 0 85 0 8 0 7 D 49 0 55 1 8 1 8 1 7 1 7 1 2 D 59 0 45 1 9 1 9 1 8 1 8 1 2 D 69 0 6 2 2 4 2 3 2 2 1 5 D 79 1 3 5 3 7 3 6 3 4 2 3 D 89 2 6 5 6 2 6 6 4 2 D 109 2 9 11 3 11 3 10 9 8 7 3 D 129 5 6 17 9 18 5 17 7 16 9 12 1 D 149 9 1 30 5 28 5 28 5 26 20 5 D 169 12 9 45 45 43 5 40 5 33 D 189 17 9 65 77 77 59 59 Z 19 0 15 0 5 0 45 0 5 0 4 0 35 Z 29 ...

Page 121: ...2 FZ 29 0 6 0 9 0 4 0 7 0 5 0 45 FZ 39 0 95 1 3 0 8 1 4 0 9 0 85 FZ 49 1 6 2 5 1 6 2 5 1 6 1 6 FZ 69 2 2 2 8 1 6 2 9 1 9 1 9 FZ 79 2 8 4 1 2 9 4 2 2 7 2 9 FZ 89 4 9 7 7 5 9 8 4 5 2 5 5 FZ 109 9 1 13 7 9 4 13 1 9 9 3 FZ 129 15 6 21 5 16 7 25 15 6 16 3 FZ 149 23 5 34 24 37 22 5 24 FZ 169 38 54 37 5 59 36 5 38 5 FZ 189 57 77 50 80 52 5 54 Table 10 6 Oil quantities l for FD ZF sizes 29 189 Type Mounti...

Page 122: ...5 55 10 6 3 Bevel gearbox Table 10 7 Oil quantities l for B sizes 19 49 Type Mounting position M1 M2 M3 M4 M5 M6 B 19 0 15 0 3 0 4 0 45 0 3 0 3 B 29 0 25 0 55 0 7 0 85 0 55 0 5 B 39 0 5 0 95 1 3 1 6 0 95 0 9 B 49 1 1 7 2 4 3 1 1 8 1 5 Table 10 8 Oil quantities l for K KA KAS KAT sizes 39 189 Type Mounting position M1 M2 M3 M4 M5 A M6 B M6 A M5 B K 39 0 35 0 85 1 1 1 2 0 85 0 9 K 49 0 55 1 4 1 8 1 ...

Page 123: ... 3 5 6 K 109 3 7 7 4 9 6 11 7 7 6 8 2 K 129 6 5 13 5 17 5 20 5 13 8 14 2 K 149 9 6 21 5 29 34 5 22 5 23 5 K 169 17 31 47 57 5 35 5 38 5 K 189 24 5 53 73 87 53 5 59 Table 10 10 Oil quantities l for KF sizes 39 189 Type Mounting position M1 M2 M3 M4 M5 A M6 B M6 A M5 B KF39 0 35 0 9 1 2 1 3 0 95 1 KF49 0 6 1 4 2 2 2 1 6 1 7 KF69 0 85 2 2 8 3 1 2 4 2 4 KF79 1 2 2 3 3 1 3 8 3 2 5 KF89 2 1 4 6 6 5 7 6 ...

Page 124: ...69 0 75 2 6 2 6 2 9 1 6 1 7 C 89 1 2 4 2 4 8 5 2 8 2 9 Table 10 12 Oil quantities l for CZ CAF CAZ CAD sizes 29 89 Type Mounting position M1 M2 M3 M4 M5 M6 C 29 0 15 0 5 0 55 0 5 0 35 0 35 C 39 0 3 1 1 0 95 1 0 6 0 6 C 49 0 6 1 9 1 8 1 9 1 1 1 1 C 69 0 8 2 6 2 6 3 1 6 1 6 C 89 1 4 4 4 5 5 4 3 3 Table 10 13 Oil quantities l for CF sizes 29 89 Type Mounting position M1 M2 M3 M4 M5 M6 CF29 0 15 0 5 0...

Page 125: ... 0 6 0 15 D 59 Z19 0 45 0 15 1 9 0 5 1 9 0 15 2 1 0 5 1 8 0 15 1 2 0 15 D 59 D19 0 45 0 15 1 9 0 45 1 9 0 15 2 1 0 45 1 8 0 15 1 2 0 15 Z 69 Z19 0 65 0 15 2 1 0 5 2 6 0 15 2 9 0 5 2 3 0 15 0 85 0 15 Z 69 D19 0 65 0 15 2 1 0 45 2 6 0 15 2 9 0 45 2 3 0 15 0 85 0 15 D 69 Z19 0 6 0 15 2 0 5 2 4 0 15 2 7 0 5 2 2 0 15 1 5 0 15 D 69 D19 0 6 0 15 2 0 45 2 4 0 15 2 7 0 45 2 2 0 15 1 5 0 15 Z 79 Z39 1 1 0 3...

Page 126: ...2 8 0 5 1 6 0 15 3 4 0 5 1 9 0 15 1 9 0 15 FZ 69 D19 2 2 0 15 2 8 0 45 1 6 0 15 3 4 0 45 1 9 0 15 1 9 0 15 FD 69 Z19 2 2 0 15 2 7 0 5 1 6 0 15 3 2 0 5 1 8 0 15 1 8 0 15 FD 69 D19 2 2 0 15 2 7 0 45 1 6 0 15 3 2 0 45 1 8 0 15 1 8 0 15 FZ 79 Z39 2 8 0 3 4 1 0 95 2 9 0 3 4 9 1 2 7 0 3 2 9 0 3 FZ 79 D39 2 8 0 25 4 1 0 9 2 9 0 25 4 9 0 9 2 7 0 25 2 9 0 25 FD 79 D39 3 0 25 3 8 0 9 2 7 0 25 4 6 0 9 2 6 0 ...

Page 127: ... FDF69 Z19 2 4 0 15 2 8 0 5 1 6 0 15 3 4 0 5 1 9 0 15 1 9 0 15 FDF69 D19 2 4 0 15 2 8 0 45 1 6 0 15 3 4 0 45 1 9 0 15 1 9 0 15 FZF79 Z39 2 9 0 3 4 2 0 95 2 9 0 3 5 1 2 9 0 3 2 8 0 3 FZF79 D39 2 9 0 25 4 2 0 9 2 9 0 25 5 0 9 2 9 0 25 2 8 0 25 FDF79 D39 3 1 0 25 3 9 0 9 2 7 0 25 4 7 0 9 2 7 0 25 2 6 0 25 FZF89 Z39 5 1 0 3 7 7 0 95 5 8 0 3 9 8 1 5 3 0 3 5 4 0 3 FZF89 D39 5 1 0 25 7 7 0 9 5 8 0 25 9 8...

Page 128: ...15 0 9 0 15 K 49 D19 0 55 0 15 1 4 0 45 1 8 0 15 2 2 0 45 1 5 0 15 1 6 0 15 K 69 D19 0 75 0 15 2 0 45 2 5 0 15 3 0 45 2 2 0 15 2 2 0 15 K 79 D39 1 0 25 2 2 0 9 2 9 0 25 3 7 0 9 2 7 0 25 2 5 0 25 K 89 D39 1 9 0 25 4 5 0 9 6 0 25 7 3 0 9 5 0 25 5 3 0 25 K 109 D39 3 0 25 7 2 0 9 9 2 0 25 11 6 0 9 7 1 0 25 7 5 0 25 K 129 D39 6 2 0 25 13 4 0 9 16 6 0 25 21 5 0 9 13 2 0 25 13 6 0 25 K 149 D49 9 3 0 55 2...

Page 129: ...1 5 0 5 0 95 0 15 1 0 15 KF49 Z19 0 6 0 15 1 4 0 5 2 0 15 2 4 0 5 1 6 0 15 1 7 0 15 KF69 Z19 0 85 0 15 2 0 5 2 8 0 15 3 4 0 5 2 4 0 15 2 4 0 15 KF79 Z39 1 2 0 3 2 3 0 95 3 1 0 3 4 1 1 3 0 3 2 5 0 3 KF89 Z39 2 1 0 3 4 6 0 95 6 5 0 3 8 1 5 6 0 3 5 5 0 3 KF109 Z39 3 6 0 3 7 4 0 95 9 8 0 3 12 8 1 8 1 0 3 7 8 0 3 KF129 Z39 6 7 0 3 13 9 0 95 18 1 0 3 24 1 14 4 0 3 14 8 0 3 KF149 Z49 9 7 0 55 22 1 9 30 5...

Page 130: ...39 Z19 0 3 0 15 1 1 0 5 0 95 0 15 1 0 5 0 6 0 15 0 6 0 15 C 49 Z19 0 6 0 15 1 9 0 5 1 8 0 15 1 9 0 5 1 1 0 15 1 1 0 15 C 69 Z19 0 8 0 15 2 6 0 5 2 6 0 15 3 0 5 1 6 0 15 1 6 0 15 C 89 Z39 1 4 0 3 4 4 0 95 5 0 3 5 4 1 3 0 3 3 0 3 C 39 D19 0 3 0 15 1 1 0 45 0 95 0 15 1 0 45 0 6 0 15 0 6 0 15 C 49 D19 0 6 0 15 1 9 0 45 1 8 0 15 1 9 0 45 1 1 0 15 1 1 0 15 C 69 D19 0 8 0 15 2 6 0 45 2 6 0 15 3 0 45 1 6 ...

Page 131: ... Siemens have been tested and approved by Siemens If you do not use original spare parts and optional components Siemens AG excludes every liability and warranty Siemens AG accepts the warranty only for original spare parts Note that special manufacturing and delivery specifications often apply to individual components All spare parts offered by Siemens AG are state of the art and conform to the l...

Page 132: ...Spare parts 11 2 Lists of spare parts BA 2030 2KJ4 130 Operating Instructions 07 2020 A5E50009094A RS AL 11 2 Lists of spare parts 11 2 1 Helical gearbox E sizes 39 149 ...

Page 133: ...tput shaft 1225 Seal 1105 Feather key 1301 Plug in pinion 1129 Supporting disk 1303 Slip on pinion 1130 Bearing 1304 Feather key 1131 Shim 1305 Helical gear 1133 NILOS sealing ring 1306 Feather key 1135 Locking ring 1308 Locking ring 1136 Locking ring 1309 Seal 1140 Bearing 1401 Screw plug 1144 Supporting disk shim 1420 Vent filter 1145 Locking ring 1430 Eyebolt Figure 11 2 Helical gearbox E sizes...

Page 134: ...J4 132 Operating Instructions 07 2020 A5E50009094A RS AL 11 2 2 Helical gearbox D Z sizes 19 189 Note For gearbox sizes 19 and 29 we recommend that Siemens AG replaces the gearbox if service is required Parts subject to wear are available on request ...

Page 135: ...9 Seal 1045 Bolt 1315 Bearing 1050 Housing cover 1316 Locking ring 1051 Bolt 1317 Supporting disk 1055 Seal 1318 Supporting disk 1065 Sealing cap 1320 Bearing 1070 Sealing cap 1321 Locking ring 1101 Output shaft 1322 Supporting disk 1105 Feather key 1325 Pinion shaft 1130 Bearing 1330 Helical 1131 Shim 1331 Feather key 1133 NILOS sealing ring 1332 Bush locking ring 1135 Locking ring 1340 Pinion sh...

Page 136: ...2KJ4 134 Operating Instructions 07 2020 A5E50009094A RS AL 11 2 3 Parallel shaft gearbox F sizes 29 189 Note For gearbox size 29 we recommend that Siemens AG replaces the gearbox if service is required Parts subject to wear are available on request ...

Page 137: ... 1065 Sealing cap 1304 Feather key 1070 Sealing cap 1305 Helical 1091 Rubber bush 1306 Feather key 1093 Plug 1307 Spacer bush 1101 Output shaft 1308 Locking ring 1102 Bushing 1309 Seal 1104 Seal 1315 Bearing 1105 Feather key 1320 Bearing 1114 NDE cover 1321 Locking ring 1115 Seal 1325 Pinion shaft 1116 Bolt 1330 Helical 1117 Screw retainer 1331 Feather key 1118 Plug sealing cap 1340 Pinion shaft 1...

Page 138: ... 2KJ4 136 Operating Instructions 07 2020 A5E50009094A RS AL 11 2 4 Bevel gearbox B sizes 19 49 Note For gearbox sizes 19 and 29 we recommend that Siemens AG replaces the gearbox if service is required Parts subject to wear are available on request ...

Page 139: ...sealing ring 1045 Bolt 1210 Bolt 1050 Housing cover 1212 Nut 1051 Bolt 1214 Plug 1055 Seal 1225 Seal 1070 Sealing cap 1301 Plug in pinion 1090 Torque arm 1305 Helical 1091 Rubber bush 1306 Feather key 1095 Bolt 1314 Screw lock 1101 Output shaft 1320 Bevel gear pair 1102 Bushing 1346 Feather key 1104 Seal 1401 Screw plug 1105 Feather key 1410 Mounting accessories 1114 NDE cover 1411 Bolt 1115 Seal ...

Page 140: ...Spare parts 11 2 Lists of spare parts BA 2030 2KJ4 138 Operating Instructions 07 2020 A5E50009094A RS AL 11 2 5 Bevel gearbox K sizes 39 189 ...

Page 141: ...ug in pinion 1061 Supporting disk 1303 Slip on pinion 1062 Shim 1304 Feather key 1063 NILOS sealing ring 1305 Helical 1066 Locking ring 1306 Feather key 1067 Locking ring 1308 Locking ring 1068 Tapered roller bearing 1309 Seal 1070 Sealing cap 1312 Disk 1090 Torque arm 1313 Bolt nut 1091 Rubber bush 1314 Screw lock 1093 Plug 1320 Bevel gear pair 1095 Bolt 1325 Pinion shaft 1096 Screw lock 1327 Fea...

Page 142: ... 2KJ4 140 Operating Instructions 07 2020 A5E50009094A RS AL 11 2 6 Helical worm gearbox C sizes 29 89 Note For gearbox size 29 we recommend that Siemens AG replaces the gearbox if service is required Parts subject to wear are available on request ...

Page 143: ...utput flange 1162 O ring 1045 Bolt 1165 Seal 1070 Sealing cap 1210 Bolt 1090 Torque arm 1212 Nut 1091 Rubber bush 1225 Seal 1095 Bolt 1301 Plug in pinion 1101 Output shaft 1305 Helical 1102 Bushing 1306 Feather key 1104 Seal 1340 Pinion shaft 1105 Feather key 1345 Helical 1114 NDE cover 1346 Feather key 1115 Seal 1401 Screw plug 1116 Bolt 1410 Mounting accessories 1118 Plug sealing cap 1411 Bolt 1...

Page 144: ...rts 11 2 Lists of spare parts BA 2030 2KJ4 142 Operating Instructions 07 2020 A5E50009094A RS AL 11 2 7 XLplus and VLplus heavy duty bearing systems sizes 89 169 Figure 11 8 XLplus and VLplus helical gearboxes ...

Page 145: ... Adapter 1161 Shaft sealing ring 1088 Plug 1166 Shaft sealing ring 1101 Output shaft 1168 Ring 1105 Feather key 1169 Axial seal 1118 Plug sealing cap 1345 Helical 1129 Supporting disk 1346 Feather key 1130 Bearing 1407 Screw plug oil sight glass oil sensor 1131 Shim 1411 Bolt 1135 Locking ring 1412 Locking ring 1139 Supporting disk 1413 Disk 1140 Bearing 1414 Screw plug automatic regreasing device...

Page 146: ...Spare parts 11 2 Lists of spare parts BA 2030 2KJ4 144 Operating Instructions 07 2020 A5E50009094A RS AL ...

Page 147: ...tion to this information YOUR ideas and suggestions are important Please forward us your knowledge Send the completed following preprinted form to Siemens AG Quality Management Bahnhofstr 40 72072 Tübingen Germany or to the e mail address sales sgm aud siemens com Your data Name Company Street City Phone E Mail Product Current situation Change This advantage results We appreciate your contribution...

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