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Diagnostics

5.2 Fault Diagnostics

ET 200S Distributed I/O System - Fail-Safe Modules
Installation and Operating Manual, 08/2008, A5E00103686-07

Reaction of F-Modules to Module Failure

The following events occur following a serious internal fault in the F-module, causing F-

module failure:
●

The connection to the backplane bus is interrupted and the fail-safe I/O are passivated

●

Diagnostics are not transmitted from the F-module and the default diagnostic message

"Module Fault" is reported

●

The SF LED of the corresponding F-module illuminates

Specific Information about Diagnostic Functions

All module-specific diagnostic functions, possible causes and their troubleshooting can be

found in the

Chapters "Power modulePM-E F pm DC24V PROFIsafe" to "Digital electronic

module 1 F-RO DC24V/AC24..230V/5A".
These sections also provide information about the status and diagnostic functions indicated

by the LEDs on the front panel of the relevant F-module.

Reading Out Diagnostic Functions

You can display the cause of a fault in the

STEP 7 module diagnostics (see STEP 7 Online

Help).
You can read the diagnostic functions (slave diagnostics) by calling SFC 13 in the standard

user program (see

System and Standard Functions reference manual).

Summary of Contents for SIMATIC ET 200S

Page 1: ..._________ Preface Product Overview 1 Configuring 2 Address Assignment and Installation 3 Wiring and Fitting Modules 4 Diagnostics 5 General Technical Specifications 6 Fail Safe Modules 7 Diagnostic Data of Fail Safe Modules A Dimension drawings B Accessories and Order Numbers C Response times D Connecting Loads E SIMATIC Distributed I O System Fail Safe Engineering ET 200S Distributed I O System F...

Page 2: ... only be performed by qualified personnel Within the context of the safety notes in this documentation qualified persons are defined as persons who are authorized to commission ground and label devices systems and circuits in accordance with established safety practices and standards Proper use of Siemens products Note the following WARNING Siemens products may only be used for the applications de...

Page 3: ...em Scope of this Manual Module Order Number Release Number and Higher Power module PM E F pm DC24V PROFIsafe 6ES7138 4CF03 0AB0 01 Power module PM E F pp DC24V PROFIsafe 6ES7138 4CF42 0AB0 01 Power module PM D F DC24V PROFIsafe 3RK1903 3BA02 01 Digital electronic module 4 8 F DI DC24V PROFIsafe 6ES7138 4FA04 0AB0 01 Digital electronic module 4 F DI 3 F DO DC24V PROFIsafe 6ES7138 4FC01 0AB0 01 Digi...

Page 4: ...nuals describes all generally applicable topics related to the ET 200S hardware including configuration installation and wiring of the ET 200S and the IM 151 interface module Safety Engineering in SIMATIC S7 system description Provides an overview of the implementation configuration and method of operation of S7 Distributed Safety and S7 F FH fail safe automation systems Contains a summary of deta...

Page 5: ...eparate product information bulletin is available for each applicable F CPU The product information bulletins describe only the deviations from the corresponding standard CPUs STEP 7 manuals The Configuring Hardware and Communication Connections with STEP 7 V5 x manual describes the operation of the relevant standard tools of STEP 7 The System Software for S7 300 400 System and Standard Functions ...

Page 6: ... http www siemens com automation partner Training center We offer courses to help you get started with the S7 automation system Contact your regional training center or the central training center in Nuremberg 90327 Federal Republic of Germany Telephone 49 911 895 3200 On the Internet http www sitrain com H F Competence Center The H F Competence Center in Nuremberg offers special workshops on SIMA...

Page 7: ...ices Important Note for Maintaining Operational Safety of Your System Note The operators of systems with safety related characteristics must adhere to operational safety requirements The supplier is also obliged to comply with special product monitoring measures To keep you informed a special newsletter is therefore available containing information on product developments and properties that are i...

Page 8: ...Preface ET 200S Distributed I O System Fail Safe Modules 8 Installation and Operating Manual 08 2008 A5E00103686 07 ...

Page 9: ...and Installation 27 3 1 Address assignments in the F CPU 27 3 2 Assignment of the PROFIsafe address 29 3 3 Installing 31 4 Wiring and Fitting Modules 33 4 1 Introduction 33 4 2 Safe Functional Extra Low Voltage for Fail Safe Modules 33 4 3 Wiring fail safe modules 34 4 4 Insertion and removal of fail safe modules 36 4 5 Requirements for Sensors and Actuators 37 5 Diagnostics 41 5 1 Reactions to Fa...

Page 10: ...4 VDC PROFIsafe Digital Electronic Module 105 7 5 2 Terminal assignment of the EM 4 8 F DI DC24V PROFIsafe 106 7 5 3 Wiring of the EM 4 8 F DI DC24V PROFIsafe 108 7 5 4 Parameters of the EM 4 8 F DI DC24V PROFIsafe 108 7 5 5 Applications for the 4 8 F DI DC24V PROFIsafe Electronic Module 113 7 5 6 Application 1 SIL2 Category 3 PLd safety mode 115 7 5 7 Application 2 Safety mode SIL3 Category 3 PLe...

Page 11: ... 5A 178 7 8 3 Wiring of EM 1 F RO DC24V AC24 230V 5A 181 7 8 4 Diagnostic functions of EM 1 F RO DC24V AC24 230V 5A 184 7 8 5 Technical specifications of the EM 1 F RO DC24V AC24 230V 5A 184 A Diagnostic Data of Fail Safe Modules 189 A 1 Einleitung 189 A 2 Structure and Content of Diagnostic Data 189 B Dimension drawings 197 C Accessories and Order Numbers 199 D Response times 201 E Connecting Loa...

Page 12: ...Table of contents ET 200S Distributed I O System Fail Safe Modules 12 Installation and Operating Manual 08 2008 A5E00103686 07 ...

Page 13: ...stem The ET 200S distributed I O system is a DP slave IO device on PROFIBUS DP PROFINET IO that can contain fail safe modules in addition to ET 200S standard modules You can use copper cables fiber optic cables or WLAN S7 Distributed Safety as of V5 4 to assemble the PROFIBUS DP PROFINET IO lines Fail safe modules The major difference between fail safe modules and standard ET 200S modules is that ...

Page 14: ...d ET 200S fail safe modules F CPU STEP 7 V5 3 SP3 or higher IM151 1 DP HIGH FEATURE interface module S7 Distributed Safety V5 2 or higher for the order numbers specified in the Preface F Configuration Pack Version V5 5 SP5 or higher The F Configuration Pack can be obtained on the Internet http support automation siemens com WW view en 15208817 S7 F Systems V5 2 SP3 or higher You should also observ...

Page 15: ... system Safety Engineering in SIMATIC S7 S7 Distributed Safety Configuring and Programming or S7 F FH Systems Configuring and Programming F System with ET 200S The following figure presents an example configuration for an S7 Distributed Safety F system including an ET 200S on PROFIBUS DP PROFINET IO The fail safe DP master IO controller exchanges safety related and non safety related data with the...

Page 16: ...t the interface module for ET 200S as follows Table 1 1 Using Interface Modules in ET 200S with Fail Safe Modules Interface module As of order number Can be used in ET 200S with optional package As of version S7 Distributed Safety V5 2 IM 151 1 HIGH FEATURE for PROFIBUS DP interface 6ES7151 1BA01 0AB0 S7 F Systems V5 2 IM 151 7 F CPU for PROFIBUS DP interface 6ES7151 7FA01 0AB0 S7 Distributed Safe...

Page 17: ...unctions for safety mode The following safety classes can be achieved in safety mode by assigning appropriate parameters to the safety functions in STEP 7 with the S7 Distributed Safety or S7 F Systems optional package by combining certain standard and F modules and by arranging the wiring of the sensors and actuators in a specific way Table 1 2 Achievable Safety Classes in Safety Mode In accordan...

Page 18: ...2 Configure and assign parameters to F modules in STEP 7 Configuration and Parameter Assignment and Fail Safe Modules chapters 3 Set PROFIsafe addresses on F modules Address Assignment and Installation chapter 4 Install ET 200S Address Assignment and Installation chapter 5 Wire the ET 200S Wiring and Fitting Modules chapter 6 Commission ET 200S on PROFIBUS DP PROFINET IO ET 200S Distributed I O Sy...

Page 19: ... group always begins with a power module 30 7 6 0 30 2 2 2 2 2 06 30 2 2 0 DLO VDIH PRGXOH 7HUPLQDWLQJ PRGXOH 1 2 3 Fail safe and standard potential groups mixed Fail safe potential group Standard potential group Figure 2 1 ET 200S Configuration Example with Fail Safe Modules WARNING If the implemented standard module has electrical isolation of 60 VAC 75 VDC and test voltage of 500 VDC it is poss...

Page 20: ... CM connection multipliers PM D F X1 fail safe power expansion modules The PM D F DC24V PROFIsafe cannot supply other motor starters such as DS1 x RS1 x DS1e x RS1e x DSS1e x The fail safe motor starters can be expanded Up to safety class SIL3 Category 4 PLe with the Brake Control xB1 xB2 expansion modules Up to safety class SIL2 Category 3 PLd with the Brake Control xB3 xB4 expansion modules Exam...

Page 21: ...l group All sensor and load current supplies of the electronic modules motor starters that follow are fed from this terminal module By placing another TM P terminal module after an electronic module motor starter you interrupt the voltage buses P1 P2 and simultaneously open a new potential group This allows individual interconnection of sensor and load current supplies AUX iliary bus AUX 1 A TM P ...

Page 22: ...les Terminal Modules For a Description See TM P30S44 A0 screw in type PM E F pm DC24V PROFIsafe and PM E F pp DC24V PROFIsafe TM P30C44 A0 snap in type PM D F DC24V PROFIsafe TM PF30S47 F1 snap in type Terminal Modules manual for the ET 200S distributed I O system Assigning Fail Safe Electronic Modules to Terminal Modules You can use the following fail safe electronic modules and terminal modules ...

Page 23: ... PROFIsafe can be used with all standard electronic modules Safe shutdown of DO modules of the ET 200S series SIL2 Cat egory 3 PLd Can only be used for F DS1e x F RS1e x fail safe motor starters F MS Connection multiplier F CM PM D F X1 power expansion module Expansion modules Brake Control xB1 and xB2 Safe shutdown of motor starters SIL3 Cat 4 PLe PM D F DC24V PROFIsafe Power module PM D F DC24V ...

Page 24: ...of the PM D F DC24V PROFIsafe Power Module Page 96 2 3 Maximum Number of Connectable Modules Maximum Configuration Maximum Number of Modules The modules include the interface module the power and electronic modules and the motor starters The overall width of an ET 200S is limited to 2 m The following restriction applies for IMs as of 6ES7151 1BA01 0AB only when operated in DPV0 mode The maximum nu...

Page 25: ...Current Carrying Capacity Connectable Modules Motor Starters PM E F pm DC24V PROFIsafe PM E F pp DC24V PROFIsafe 10 A The number of modules that can be connected depends on the total current of all modules in the potential group The total current may not exceed 10 A The total current is influenced primarily by the digital output modules PM D F DC24V PROFIsafe 10 A briefly 5 A permanent The number ...

Page 26: ...7 HW Config and select the menu command Edit Object Properties Parameters are downloaded from the programming device to the F CPU where they are stored and then transferred to the fail safe module Parameter Description You will find a description of assignable fail safe module parameters in this manual PROFIsafe Address and PROFIsafe Address Assignment You can find a description of PROFIsafe addre...

Page 27: ... D F DC24V PROFIsafe x 0 up to x 4 x 0 up to x 4 4 8 F DI DC24V PROFIsafe x 0 to x 5 x 0 to x 3 4 F DI 3 F DO DC24V PROFIsafe x 0 up to x 6 x 0 up to x 4 4 F DO DC24V 2A PROFIsafe x 0 up to x 4 x 0 up to x 4 1 F RO DC24V AC24 230V 5A x 0 and x 1 x Module start address The bit addresses can be moved using the Pack addresses function Addresses Occupied by Useful Data The useful data occupy the follo...

Page 28: ...24V AC24 230V 5A x 0 0 Channel 0 Readba ck channel x Module start address WARNING You may only access the addresses occupied by useful data The other address ranges occupied by the F modules are assigned for functions including safety related communication between the F modules and F CPU in accordance with PROFIsafe With the 1oo2 evaluation of sensors only the less significant channel of the chann...

Page 29: ... You read the PROFIsafe address from the parameter assignment dialog box and set it on the fail safe module using the address switch You can edit the configured F_destination_address in HW Config To prevent addressing errors however we recommend that you use the automatically assigned F_destination_address Address Switch for Setting PROFIsafe Addresses The address switch 10 pin DIP switch is locat...

Page 30: ...tion addresses Exception The fail safe I Os in different I slaves may have the same PROFIsafe destination address assigned as they are only addressed within the station that is by the F CPU in the I slave Rules for Ethernet subnets and combined PROFIBUS and Ethernet subnet configurations The address switch setting on the fail safe I O i e the PROFIsafe destination address only has to be unambiguou...

Page 31: ...modules are part of the ET 200S range of modules They are installed using the same procedure as for all standard modules in an ET 200S Detailed information about module installation is available in the ET 200S Distributed I O System Operating Instructions Installation dimensions Note that fail safe modules are 30 mm wide twice the width of standard ET 200S modules Otherwise the information provide...

Page 32: ...Address Assignment and Installation 3 3 Installing ET 200S Distributed I O System Fail Safe Modules 32 Installation and Operating Manual 08 2008 A5E00103686 07 ...

Page 33: ...unctional Extra Low Voltage for Fail Safe Modules Safe Functional Extra Low Voltage WARNING Fail safe modules must be operated with safe functional extra low voltage SELV PELV This means that these modules even in the event of a fault can only have a maximum voltage of Um The following applies for all fail safe modules Um 60 0 V You can find additional information about safe functional extra low v...

Page 34: ...nce with NAMUR recommendation NE 21 IEC 61131 2 and EN 298 The latest up to date information on PS components is available on the Internet https mall ad siemens com These requirements also apply of course to power packs and power supplies which are not manufactured to ET 200S or S7 300 400 configuration standards See also Specifications for Nominal Line Voltages Isolation Tests Protection Class an...

Page 35: ... length 530 mm 6ES5710 8MA31 length 830 mm 6ES5710 8MA41 length 2000 mm Note If you use rails from other manufacturers please ensure that these have the properties necessary to withstand your climatic ambient conditions Terminal assignment of the TMs The terminal assignment of the TMs depends on the installed power or electronic module See also Wiring of the PM E F pm DC24V PROFIsafe Page 70 Wirin...

Page 36: ...e and user acknowledgment refer to the S7 Distributed Safety Configuration and Programmingor S7 F FH Systems Configuring and Programming If the communication error is not acknowledged the useful data of the F modules remain passivated inputs and outputs in 0 state Conditions for Insertion and Removal during Operation The table below lists the F modules which support hot swapping and the conditions...

Page 37: ...ut Note therefore that instrumentation with sensors and actuators bears a considerable safety responsibility Remember too that sensors and actuators do not generally withstand proof test intervals of 10 years as defined in IEC 61508 without considerable loss of safety The probability of hazardous faults and the rate of hazardous faults of safety functions must comply with an SIL defined upper limi...

Page 38: ...t Parameter 0 5 ms 3 ms 15 ms Deactivated 7 ms 9 ms 23 ms Activated 7 ms 12 ms 37 ms Reliable Detection by the Safety Program on the F CPU Information about the times required for the reliable detection of sensor signals in the safety program is available in Fail Safe Modules of the Safety Engineering in SIMATIC S7 system description Additional Requirements for Actuators The F modules test the out...

Page 39: ...al Specifications for the PM E F pp 24 VDC PROFIsafe Page 93 Technical Specifications of the PM D F DC24V PROFIsafe Page 103 Applications for the 4 8 F DI DC24V PROFIsafe Electronic Module Page 113 Technical Specifications of the EM 4 8 F DI DC24V PROFIsafe Page 133 Input applications of EM 4 F DI 3 F DO DC24V PROFIsafe Page 145 Technical specifications of the EM 4 F DI 3 F DO DC24V PROFIsafe Page...

Page 40: ...Wiring and Fitting Modules 4 5 Requirements for Sensors and Actuators ET 200S Distributed I O System Fail Safe Modules 40 Installation and Operating Manual 08 2008 A5E00103686 07 ...

Page 41: ... is started up If errors are detected during safety related communication between the F CPU and the F module via the PROFIsafe safety protocol communication error If fail safe I O or channel faults occur for example wire break discrepancy error Faults detected are entered in the diagnostic buffer of the F CPU and reported to the safety program in the F CPU F modules cannot save errors as retentive...

Page 42: ...lt fail safe values are used either for the affected channel only or for all channels of the fail safe module involved In S7 distributed safety F systems up to V5 3 the entire F module is passivated when a channel fault occurs Starting with S7 distributed safety V5 4 F modules as of the indicated order numbers can also be passivated on a channel level basis Reintegration of a Fail Safe Module The ...

Page 43: ... digital electronic module Page 163 Properties of the EM 1 F RO DC24V AC24 230V 5A Page 177 5 2 Fault Diagnostics Purpose of Diagnostics Diagnostics are used to determine whether error free signal acquisition is taking place at the fail safe modules Diagnostics information is assigned either to a single channel or to the entire F module Diagnostics functions are not safety critical None of the dia...

Page 44: ...nowledged The power module is also equipped with a PWR LED which displays the status of the load voltage supply of the potential group The 4 8 F DI DC24V PROFIsafe electronic module is equipped with two additional fault LEDs 1VsF and 2VsF that display faults for the two internal sensor power supplies The 4 F DI 3 F DO DC24V PROFIsafe electronic module also has a fault LED VsF that displays the fau...

Page 45: ... RGH IRU FKDQQHO UHODWHG GLDJQRVWLFV WR 1XPEHU RI FKDQQHO SURYLGLQJ WKH GLDJQRVWLFV LW QR 2 PRGXOH 2 PRGXOH 30 SP 30 SS PRGXOH RU 30 KDQQHO ELW ELW ELW E WHV ZRUG ZRUGV QSXW FKDQQHO PRGXOH 2 PRGXOH 2XWSXW FKDQQHO 2 PRGXOH 2 PRGXOH 30 SP 30 SS RU 30 QSXW RXWSXW FKDQQHO WH WR PD E WHV Figure 5 1 Structure of Channel Specific Diagnostics Note The module slot coding is contained in byte 35 bits 0 to 5...

Page 46: ...O P output driver failure Short circuit of output to L or output driver M output driver failure Short circuit of output to M or output driver failure 00001B 1D Short circuit 4 F DI 3 F DO Overload 00100B 4D Overload PM E F pm DC24V 4 F DO Overcurrent at output driver 00101B 5D Overtemperature all apart from 4 F DI 3 F DO 00110B 6D Line break PM E F pm DC24V 4 F DO Wire break 01001B 9D Fault all RA...

Page 47: ...fe to Digital electronic module 1 F RO DC24V AC24 230V 5A These sections also provide information about the status and diagnostic functions indicated by the LEDs on the front panel of the relevant F module Reading Out Diagnostic Functions You can display the cause of a fault in the STEP 7 module diagnostics see STEP 7 Online Help You can read the diagnostic functions slave diagnostics by calling S...

Page 48: ...Diagnostics 5 2 Fault Diagnostics ET 200S Distributed I O System Fail Safe Modules 48 Installation and Operating Manual 08 2008 A5E00103686 07 ...

Page 49: ...dules in terms of shipping storage and environmental conditions 6 2 Standards and Approvals CE approval The ET 200S fail safe modules meet the requirements and protection targets of the following EC Directives and comply with the harmonized European standards that have been issued for PLCs in the official gazettes of the European Community 2006 108 EC Electrical equipment for use within specific v...

Page 50: ...ance with C22 2 No 142 Process Control Equipment or Underwriters Laboratories Inc in accordance with UL 508 Industrial Control Equipment CSA C22 2 No 142 Process Control Equipment or 2 Underwriters Laboratories Inc in accordance with UL 508 Industrial Control Equipment CSA C22 2 No 142 Process Control Equipment UL 1604 Hazardous Location CSA 213 Hazardous Location APPROVED for use in Class I Divis...

Page 51: ...ere is a risk of personal injury or damage to property In areas exposed to explosion hazard personal injury or damage to property can occur if plug in connections are disconnected during operation Before disconnecting plug in connections in areas exposed to explosion hazard always de energize the distributed I O first Marking for Australia The fail safe modules of the ET 200S satisfy the requireme...

Page 52: ...t with limit class B to EN 61000 6 4 for emission of radio interference Suitable measures for achieving limit class B for emission of radio interference are Installing the ET 200S in grounded control cabinets control boxes Use of filters in power supply lines TÜV Certificate and Standards The fail safe modules are certified in accordance with standards and guidelines in terms of functional safety ...

Page 53: ...g table presents the electromagnetic compatibility of fail safe modules with regard to pulse shaped interference Pulse Shaped Interference Tested With Degree of Severity Electrostatic discharge in accordance with IEC 61000 4 2 DIN VDE 0843 Part 2 8 kV 6 kV cabinet installation mandatory 4 kV no cabinet installation 3 air discharge 3 contact discharge Burst pulse rapid transient interference in acc...

Page 54: ...eved if the entire building surroundings have been designed for overvoltage protection In particular this involves structural measures in the building design phase Therefore for detailed information regarding overvoltage protection we recommend that you contact your Siemens representative or a company specializing in lightning protection The following figure illustrates an example configuration wi...

Page 55: ...30 SP 9 2 9 9 30 9 9 0 3 0 0 OLW FRQGXFWRU 7 OLW FRQGXFWRU 97 2 5 1DPH HKQ QF RUGHU QXPEHU 3RZHU VXSSO H J 6 723 VLQJOH SRZHU VXSSO LV SRVVLEOH RU RUGHU QXPEHUV UHIHU WR 7 6 LVWULEXWHG 2 6 VWHP PDQXDO OVR DSSOLHV WR WHUPLQDOV 6HQVRUV XWRPDWLF FLUFXLW EUHDNHU 0RXQWLQJ UDLO 5HIHU WR 0RGXOH 1R 5HIHU WR 0RGXOH 1R 8QVKLHOGHG FDEOH 6KLHOGHG FDEOH QR SURWHFWLYH FLUFXLW UHTXLUHG 6KLHOG FRQQHFWLQJ HOHPHQW ...

Page 56: ...ent techniques Immunity to conducted disturbances induced by radio frequency fields Standard test RF band asymmetrical amplitude modulated from 0 15 MHz through 80 MHz tested at 10 V and 20 V rms 80 AM 1 kHz ISM interference of different frequencies Standard EN 298 2004 IEC 61326 3 1 Radio Interference Emission Interference transmission of electromagnetic fields in accordance with EN 55011 Limit c...

Page 57: ...ion 6 5 Mechanical and Climatic Environmental Conditions Conditions of Use The F modules are intended for use as stationary installations in sheltered locations The conditions of use surpass the requirements in accordance with IEC 61131 2 Fail safe modules comply with conditions of use Class 3C3 in accordance with DIN EN 60721 3 3 use in locations with heavy traffic and in the immediate vicinity o...

Page 58: ...al vibration damper Testing of Mechanical Environmental Conditions The table below provides information about the type and scope of testing of mechanical environmental conditions Condition Test Standard Comments Vibration Vibration test in accordance with IEC 60068 2 6 sinusoidal Type of vibration Frequency cycles at a rate of change of 1 octave minute 10 Hz f 58 Hz constant amplitude 0 35 mm 58 H...

Page 59: ...ditions Operating Range Comments 0 C to 60 C For horizontal installation Temperature 0 C to 40 C For vertical installation Temperature variation 10 K h Relative humidity 15 to 95 No condensation corresponds to relative humidity RH stress level 2 in accordance with IEC 61131 2 Air pressure 1080 hPa to 795 hPa Corresponds to an altitude of 1000 m to 2000 m SO2 0 5 ppm relative humidity 60 no condens...

Page 60: ...t a rated voltage of 24 VDC The tolerance range is 20 4 VDC to 28 8 VDC Test Voltages Refer to the technical specifications of the fail safe modules for information regarding the test voltages Protection Class Protection class I in accordance with IEC 60536 VDE 0106 Part 1 i e ground terminal required on DIN rail Type of Protection Type of protection IP20 to EN 60529 for all F modules that is Prot...

Page 61: ...m Wiring diagram and programmable parameters Diagnostic functions including corrective measures Technical specifications WARNING The safety characteristics in the technical specifications apply for proof test intervals of 20 years and repair times of 100 hours If a repair within 100 hours is not possible then remove the respective module from the terminal module or switch off its supply voltage be...

Page 62: ...d LED Status display for each output green LED Status display for load current power supply PWR green LED Assignable diagnostics Achievable safety classes are listed in the table below Note The PM E F pm DC24V PROFIsafe power module is not suitable for the supply of F SMs Table 7 1 Overview of available safety classes with PM E F pm DC24V PROFIsafe PM E F pm DC24V PROFIsafe Maximum Attainable Safe...

Page 63: ...s 0 0 2 0 2 3 2 0 2 3 3 2 3 3 0 3 3 0 2 0 2 0 2 3 2 0 2 3 2 3 2 3 2 0 2 0 2 0 30 SP 9 Figure 7 1 Wiring diagram of the PM E F pm DC24V PROFIsafe Power Module Supplies for Standard ET 200S Modules WARNING Always connect the 24 VDC supply for the standard ET 200S modules on the PM E F pm DC24V PROFIsafe Otherwise the outputs of DO modules may exhibit safety critical behavior WARNING When supplying s...

Page 64: ... its corresponding feedback signals Safety related process values must be safely read in by way of fail safe input modules such as an F DI prepared by the F CPU for command output and output at the fail safe output module for shutdown of the corresponding safety relay or output at the fail safe power module PM E F If the process does not respond as expected due to malfunctions within a process or ...

Page 65: ...B0 release version 02 the resistance to capacitive loads between the M switch and chassis was increased from approx 1 μF to around 20 μF Remedy Using the PM E F pp DC24V PROFIsafe The value of the resistance between chassis and ground at the load end must be greater than 100 kΩ The capacity value at the load end between chassis and ground must be less than 20 µF 3 3 3 3 0 0 0 2 9 30 SP 9 352 VDIH ...

Page 66: ... supply test of the 4 8 F DI DC24V PROFIsafe module may lead to crosstalk on other inactive output channels due to the coupling capacitance of the wire for example on the PM E F pm DC24V PROFIsafe power module This situation may lead to a response in the readback circuit in these channels The module detects a cross circuit and performs safety related shutdown Remedy Use separate cables for the F D...

Page 67: ... positioning counting you must comply with the following wiring rules If electrically isolated you can connect the electronic module to an external 24 VDC power supply If not electrically isolated you must supply the electronic module from voltage bus P1 and P2 of the PM E F pm DC24V PROFIsafe SIL2 Category 3 PLd is attainable in both cases 0 30 30 SP 0 0 0 2 1 2 w w Technology module with electri...

Page 68: ... the supported terminal modules TM P30S44 A0 or TM P30C44 A0 9 9 0 0 8 8 2 2 3 3 2 2 0 0 2 2 3 3 8 2 2 0 0 QIHHG QIHHG QIHHG Figure 7 4 Terminal assignment TM P30S44 A0 or TM P30C44 A0 for PM E F pm DC 24V PROFIsafe Table 7 2 Terminal assignment of the TM P30S44 A0 or TM P30C44 A0 Terminal Designation 2 24 VDC 24 VDC rated load voltage for Inserted power module Corresponding potential group DO 0 a...

Page 69: ... 11 DO 2 P 12 DO 2 M Terminals relay contacts for fail safe switching of voltage buses P1 and P2 P1 and P2 can also be used as DO 2 M and DO 2 P 13 DO 1 P 14 DO 1 M Terminals for fail safe digital output 1 P M switching 15 DO 2 P 16 DO 2 M Terminals relay contacts for fail safe switching of the voltage buses P1 and P2 P1 and P2 can also be used as DO 2 M and DO 2 P CAUTION If high currents can occ...

Page 70: ...s 70 Installation and Operating Manual 08 2008 A5E00103686 07 7 2 3 Wiring of the PM E F pm DC24V PROFIsafe Block Diagram 9 0 6 3 3 0 3 0 0 3 5 9 GGUHVV VZLWFK 3 VZLWFK 5HDGEDFN 0 VZLWFK 6WDWXV RI WKH RXWSXW DFNSODQH EXV LQWHUIDFH 3URFHVVLQJ ORJLF 5HOD Figure 7 5 Block diagram of the PM E F pm DC24V PROFIsafe ...

Page 71: ...e with this wiring you must install a suitably qualified sensor for example in accordance with IEC 60947 WARNING Please always use an external fuse for L at the PM E F pm with the following properties to protect the relay contacts from overload Circuit breaker characteristics B 10 A Relay Output DO 2 The relay output DO 2 connects the voltage L and M using one relay contact for each The voltage is...

Page 72: ...pm reference potential must be equal The normally open contacts of the two relays must be connected in series This connection can only be made on digital outputs DO 0 and DO 1 not DO 2 With this circuit you achieve SIL3 Category 4 PLe 30 SP 9 0 0 2 0 2 3 2 0 2 3 3 0 3 3 0 2 0 2 0 2 0 0 3 2 3 3 2 0 2 3 2 0 2 3 2 0 2 3 2 0 Figure 7 7 Wiring diagram for each of two relays on DO 0 and DO 1 of the PM E...

Page 73: ... for max 4 ms This test is executed deferred between P and M switches so that the actuator is not switched on This impulse may cause the corresponding relay to tighten which may reduce its service life We therefore recommend adhering to the wiring scheme detailed below Application 3 Wiring two loads in parallel to each digital output Avoiding Managing Cross Circuits To protect against cross circui...

Page 74: ...tic Channel DO channel 1 Activated deactivate d Activated Static Channel Readback time 1 to 400 ms 1 ms Static Channel Diagnostics Wire break Activated deactivate d Deactivated Static Channel This setting is relevant only with an installed S7 distributed safety V 5 4 or higher or generally with S7 F systems optional packages Readback Time Parameter Each output channel has its own selectable readba...

Page 75: ...circuits on an output of the same module will be detected 7 2 5 Diagnostic functions of the PM E F pm DC24V PROFIsafe Behavior in Case of Supply Voltage Failure The failure of the PM E F pm DC24V PROFIsafe power supply is always indicated by the PWR LED on the module light off This information is also provided in the module diagnostic entry Either all channels of the module are passivated or in ca...

Page 76: ...ive Range of Diagnostics Can be Assigned Parameter s Short circuit 1H SF Channel No Overload 4H SF Channel No Overtemperature 5H SF Module No Wire break 6H SF Channel Yes Internal error 9H SF Module No Parameter assignment error 10H SF Module No Sensor voltage or load voltage missing 11H SF Module No Communication error 13H SF Module No Safety related shutdown 19H SF Channel No Specially for F mod...

Page 77: ...0 hours after the error has occurred Overload For output signal 1 only Output stage is overloaded and becomes too hot Eliminate overload Overtemperatur e Always Shutdown due to violation of upper or lower temperature limit value in the module case Check load wiring check ambient temperature check whether permissible output current is exceeded for the ambient temperature Once the fault has been eli...

Page 78: ...n then load configuration and safety program into F CPU again Safety related shutdown Always Switching frequency exceeded Reduce the switching frequency or use a semiconductor output Generally Applicable Information on Diagnostics For information on diagnostics that pertains to all fail safe modules e g for reading out diagnostic functions passivating channels refer to the Diagnostics chapter in t...

Page 79: ...8 8 V Power loss ride through of L None Power loss ride through of internal P5 5 ms Reverse polarity protection No Total current Horizontal installation Up to 40 C Up to 55 C Up to 60 C 10 A 7 A 6 A Vertical installation Up to 40 C 6 A Electrical isolation Between channels and backplane bus Yes Between channels and power supply No Between channels No Between channels power supply and shield Yes Pe...

Page 80: ...formation can be displayed Possible Data for selecting an actuator for the semiconductor outputs Output voltage For 1 signal Minimum L 2 0 V P switch minimum L 1 5 V voltage drop in M switch Maximum 0 5 V Output current for 1 signal Rated value 2 A Permissible range 20 mA to 2 4 A For 0 signal residual current 0 5 mA maximum Indirect control of load by means of interface relay Residual current for...

Page 81: ...itching capacity and service life of contacts voltage 24 VDC Mechanical endurance without load Current Number of switching cycles typ 0 A 10 million For resistive load Current Number of switching cycles typ 10 A 0 23 million 8 A 0 3 million 6 A 0 38 million 4 A 0 5 million 2 A 1 0 million 1 A 2 0 million For inductive load in accordance with IEC 60947 5 1 DC13 Current Number of switching cycles ty...

Page 82: ... supply L from surge in accordance with IEC 61000 4 5 with external protection elements only Symmetrical L to M 1 kV 1 2 50 μs Asymmetrical L to PE M to PE 2 kV 1 2 50 μs Protection of outputs from surge in accordance with IEC 61000 4 5 with external protection elements only Symmetrical DO to M 1 kV 1 2 50 μs Asymmetrical DO to PE M to PE 1 kV 1 2 50 μs In order to achieve the specified cable leng...

Page 83: ...ration is specified or where an ungrounded configuration cannot be guaranteed Group fault display SF red LED Status display for voltage bus P2 green LED Status display for load current power supply PWR green LED Assignable diagnostics Achievable safety classes are listed in the table below Table 7 6 Overview of available safety classes with PM E F pp DC24V PROFIsafe PM E F pp DC24V PROFIsafe Maxim...

Page 84: ... M Power Module Supplies for Standard ET 200S Modules WARNING Always connect the 24 VDC supply for the standard ET 200S modules on the PM E F pp DC24V PROFIsafe Otherwise the outputs of DO modules may exhibit safety critical behavior WARNING When supplying standard DO modules always use the terminal modules to supply the actuators actuator feedback on the DO module Redundant ground conductor requi...

Page 85: ...safety program The safety program must react in a safety related and logically suitable fashion to unwanted or potentially dangerous states in the process via the PM E F pp DC24V PROFIsafe and fail safe output modules If you want to avoid the problems described above completely we recommend that you use P M switching fail safe electronic modules 4 F DO DC24V 2A PROFIsafe with standard ET 200S powe...

Page 86: ...s positioning counting you must comply with the following wiring rules If electrically isolated you can connect the electronic module to an external 24 VDC power supply if not electrically isolated you must supply the electronic module from the voltage bus P2 of the PM E F pp DC24V PROFIsafe SIL2 Category 3 PLd is attainable in both cases 0 30 30 SS 0 0 2 1 2 w w Technology module with electricall...

Page 87: ...terminal modules TM P30S44 A0 or TM P30C44 A0 9 9 0 0 8 8 3 3 8 0 0 QIHHG QIHHG QIHHG Figure 7 10 Terminal assignment TM P30S44 A0 or TM P30C44 A0 for PM E F pp DC 24V PROFIsafe Table 7 7 Terminal assignment of the TM P30S44 A0 or TM P30C44 A0 Terminal Designation 2 24 VDC 24 VDC rated load voltage for Inserted power module Corresponding voltage group and Voltage bus P2 3 M Ground A 4 AUX 1 Any te...

Page 88: ... M Terminals relay contacts for fail safe switching of voltage bus P2 CAUTION If high currents can occur on P and M you must wire terminals 11 and 15 P and 12 and 16 M in parallel Otherwise high current loads may cause the terminals to heat up 7 3 3 Wiring of the PM E F pp DC24V PROFIsafe Block Diagram 9 0 6 0 3 0 0 3 5 9 3 3 GGUHVV VZLWFK 3URFHVVLQJ ORJLF DFNSODQH EXV LQWHUIDFH 5HDGEDFN 5HOD 5HOD...

Page 89: ...wo contacts of the relay output are used to switch voltage L The switched voltage is supplied to the external terminal module and to the internal voltage buses P1 and P2 This results in two connection options that can be used at the same time if desired One load can be wired directly to the terminal module K1 in the figure above Electronic modules can be supplied by means of the internal voltage b...

Page 90: ...ation and Parameter Assignment Page 26 7 3 5 Diagnostic functions of the PM E F pp DC24V PROFIsafe Behavior in Case of Supply Voltage Failure The failure of the PM E F pp DC24V PROFIsafe power supply is always indicated by the PWR LED on the module light off This information is also provided in the module diagnostic entry The relay output of the module is passivated In the case of a voltage dip in...

Page 91: ... Modules table WARNING Before acknowledging the short circuit diagnosis remedy the respective error and validate your safety function To do this proceed as described in chapter Fault Diagnostics Page 43 Causes of Faults and Corrective Measures The following table contains the possible causes of the faults described for the individual diagnostic messages of the PM E F pp DC24V PROFIsafe and remedie...

Page 92: ...le or too low e g voltage dip on F module this can also be caused among other things by a short circuit on the P1 P2 buses Check module for correct contact Error in communication between F CPU and module due to defective PROFIBUS connection or higher than permissible EMI for example Test PROFIBUS PROFINET connection Correct faults PROFIsafe monitoring time set too low Set a greater value for the F...

Page 93: ...lded 200 m maximum Maximum achievable safety class according to IEC 61508 according to EN 954 according to ISO 13849 SIL3 category 4 PLe for conditions see Power modulePM E F pp DC24V PROFIsafe Fail safe performance characteristics SIL3 Low demand mode average probability of failure on demand 1 00E 05 High demand continuous mode probability of a dangerous failure per hour 1 00E 10 Acceptance ID FM...

Page 94: ...n the type test tested with Shield and ET 200S bus connection 350 VAC 1 min Shield and I O DOs P1 P2 buses 350 VAC 1 min ET 200S bus connection and I O DOs P1 P2 buses 2830 VAC 1 min Surge voltage test between ET 200S bus connection and I O DOs P1 P2 buses 6000 VDC 5 positive and 5 negative pulses Current consumption From backplane bus 28 mA maximum From load voltage L without load 100 mA typical ...

Page 95: ...um With inductive load in accordance with IEC 60947 5 1 DC13 0 1 Hz symmetrical maximum With lamp load 2 Hz symmetrical maximum Short circuit protection of output No 10 A external circuit breaker B characteristics required Time Frequency Internal processing times See Response Times Acknowledgment time in safety mode 4 ms minimum 8 ms maximum Protection against Overvoltage Protection of power suppl...

Page 96: ...s xB1 xB2 xB3 and xB4 Group fault display SF red LED Status display per shutdown group SG 1 through SG 6 green LED Status display for load current power supply PWR green LED Status display for electronic power supply U1 green LED achievable safety class SIL3 Category 4 PLe Switching the Voltage Buses SG 1 through SG 6 and U 1 The power module can shut down voltage buses SG 1 through SG 6 over 6 di...

Page 97: ...modules Brake control xB3 and xB4 SIL2 Category 3 PLd Power supply of Exclusively fail safe motor starters F DS1e x and F RS1e x Fail safe frequency converters F FU Fail safe connection multipliers F CM Fail safe power expansion modules PM D F X1 Fail safe motor starters are expanded with the expansion modules Brake Control xB1 and xB2 SIL3 Category 4 PLe Note The safety classes SIL2 Category 3 PL...

Page 98: ...2 VDIH 9 9 0 0 URXS IDXOW GLVSOD UHG LQFRPLQJ VXSSO LQFRPLQJ VXSSO 6WDWXV GLVSOD IRU ORDG FXUUHQW SRZHU VXSSO JUHHQ 6WDWXV GLVSOD IRU HOHFWURQLF VXSSO RI PRWRU VWDUWHUV JUHHQ 6WDWXV GLVSOD V IRU VKXWGRZQ JURXSV JUHHQ Figure 7 13 Front View of PM D F DC24V PROFIsafe WARNING The SF LED and the status displays of the inputs outputs are not designed for safety related functions and may therefore not b...

Page 99: ...odule using the special terminal module The following table shows the terminal assignment of the PM D F DC24V PROFIsafe for the supported terminal module TM PF30S47 F1 order number 3RK1 903 3AA00 Table 7 12 Terminal Assignment of the TM PF30S47 F1 Terminal Designation 20 24 VDC 24 VDC rated load voltage for Inserted power module and Voltage buses SG 1 through SG 6 and U1 21 M Ground 27 24 VDC 24 V...

Page 100: ...3URFHVVLQJ ORJLF DFNSODQH EXV LQWHUIDFH Figure 7 14 Block diagram of the PM D F DC24V PROFIsafe 7 4 4 Parameters of the PM D F DC24V PROFIsafe Parameters in STEP 7 The table below lists the parameters that can be assigned for the PM D F DC24V PROFIsafe Table 7 13 Parameters of the PM D F DC24V PROFIsafe Parameter Range Default Type of Parameter Effective Range F Parameters F_destination_address 1 ...

Page 101: ...vated With the subsequent supply recovery level must remain above the specified value for at least 1 minute refer to the technical specifications voltages currents electrical potentials the SF LED goes out again the module remains passivated The SF LED flashes if there are no other errors until the error is acknowledged Diagnostic functions The table below provides an overview of the diagnostic fu...

Page 102: ...serted or the power switched off and on Internal error Always Internal module fault has occurred Replace module Inserted module does not match configuration Incorrect parameter assignment Correct the configuration compare actual and preset configuration and check communication paths Correct the parameter assignment Parameter assignment error Always PROFIsafe address set incorrectly in the F module...

Page 103: ...to EN 954 according to ISO 13849 SIL3 category 4 PLe Fail safe performance characteristics SIL3 Low demand mode average probability of failure on demand 1 00E 05 High demand continuous mode probability of a dangerous failure per hour 1 00E 10 Acceptance ID CE UL CSA Voltages Currents Potentials Rated supply voltage L 24 VDC permissible range 21 6 V to 26 4 V Power loss ride through of L None Power...

Page 104: ...Surge voltage test between ET 200S bus connection and I O SGs U1 bus 6000 VDC 5 positive and 5 negative pulses Current consumption From backplane bus 28 mA maximum From load voltage L without load 100 mA typical Power dissipation of the module 4 W typical Status Interrupts Diagnostics Status display Green LED per SG Green LED for electronic power supply Green LED for the load voltage Diagnostic fu...

Page 105: ...e for switches and 3 4 wire proximity switches BEROs 2 short circuit proof sensor supplies each one for four inputs External sensor supply possible Group fault display SF red LED Status display for each input green LED one fault display for each sensor supply 1VsF and 2VsF red LED Assignable diagnostics Power Modules Suitable for SIL2 or SIL3 Table 7 16 EM 4 8 F DI DC24V PROFIsafe Power modules fo...

Page 106: ... Fail Safe Modules 106 Installation and Operating Manual 08 2008 A5E00103686 07 7 5 2 Terminal assignment of the EM 4 8 F DI DC24V PROFIsafe Front View URXS HUURU GLVSOD UHG DXOW SHU HQFRGHU VXSSO UHG YROWDJH VXSSO IDXOW 6WDWXV LQGLFDWRUV SHU LQSXW JUHHQ Figure 7 15 Front view EM 4 8 F DI DC24V PROFIsafe ...

Page 107: ...ported terminal module TM E30S44 01 TM E30C44 01 TM E30S46 A1 and TM E30C46 A1 8 8 3 8 8 3 9V 9V 9V 9V 9V 9V 9V 9V 8 8 3 8 8 3 70 70 DI Fail safe digital input Vs1 Internal sensor power supply 1 for DI 0 to DI 3 Vs2 Internal sensor power supply 2 for DI 4 to DI 7 For TM E 46 A1 AUX 1 bus implemented Connection to terminals A3 through A16 for any connection of PE individual grouping of sensor suppl...

Page 108: ... RI WKH VDIH VWDWH RI WKH SURFHVV YDULDEOHV GGUHVV VZLWFK LOWHU ORJLF 7HVWLQJ 6WDWXV DFNSODQH EXV LQWHUIDFH 3URFHVVLQJ ORJLF Figure 7 17 Block Diagram of EM 4 8 F DI DC24V PROFIsafe 7 5 4 Parameters of the EM 4 8 F DI DC24V PROFIsafe Parameters in STEP 7 The table below lists the parameters that can be set for the EM 4 8 F DI DC24V PROFIsafe Table 7 17 Parameters of the EM 4 8 F DI DC24V PROFIsafe...

Page 109: ...tatic Channel group Reintegration after discrepancy error Zero signal test not required zero signal test required Zero signal test not required Static Channel group This setting is only relevant when optional package S7 Distributed Safety V5 4 or higher is installed Input Delay of 3 ms Parameter Note When operating with 3 ms input delay you must always use shielded cables if there is a danger of o...

Page 110: ...e safety program in the fail safe CPU as soon as a discrepancy is detected between the signals of the two input channels involved This value remains available until the discrepancy is cleared or until the discrepancy time has expired and a discrepancy error is detected The sensor actuator response time is extended by this time As a result the discrepancy time for sensors connected over two channel...

Page 111: ...nals A test is conducted to determine whether the difference in levels when testing for nonequivalence the match has disappeared after expiration of a specified time known as the discrepancy time If not this means that a discrepancy error exists In most cases a discrepancy time is started but does not fully expire since the signal differences are cleared within a short time Select a discrepancy ti...

Page 112: ...ensor evaluation 1oo2 evaluation Zero signal test required When Zero signal test required is set a discrepancy error is not considered cleared until a zero signal is set at both input channels When using nonequivalent sensors that is 2 channel nonequivalent is set at the Type of sensor interconnection parameter the zero signal must again be set at the channel which provides the wanted signal Zero ...

Page 113: ...llowing chapters provide information for each application on wiring the F module and which specific parameters you must program in STEP 7 5HTXLUHG VDIHW FODVV 8VH FDVHV WR 6HH FDVH 6HH FDVHV 6HH FDVHV 6 DWHJRU 3 G 6 DWHJRU 3 H 6 DWHJRU 3 H Figure 7 18 Use case selection 4 8 F DI DC24V PROFIsafe electronic module WARNING The achievable safety class is determined by the sensor quality and the length...

Page 114: ...ort circuit test Internal without short circuit test 2 1 1 channel 1oo2 External Internal without short circuit test 2 2 2 channel equivalent 1oo2 External Internal without short circuit test 2 3 2 channel nonequivalent 1oo2 External 3 3 e 3 1 2 channel equivalent 3 2 2 channel nonequivalent 1oo2 Internal with short circuit test 3 4 e Note You can operate the various inputs of an F DI module simul...

Page 115: ... or externally Wiring Diagram for Application 1 Connecting One Sensor to One Channel One sensor is connected to one channel 1oo1 evaluation for each process signal The wiring is carried out on the appropriate terminal module 0 9V 9V 0 30 6 6 6 6 6 6 6 6 Figure 7 19 Wiring diagram EM 4 8 F DI DC24V PROFIsafe one sensor connected via one channel internal sensor supply 0 9V 9V 0 30 6 6 6 6 6 6 6 6 Fi...

Page 116: ...ult detection if Example of Fault internal sensor supply and short circuit test activated internal sensor power supply and short circuit test are deactivated external sensor supply Short circuit in DI 0 with DI 1 No No No Short circuit in DI 0 with DI 4 Yes No No P short circuit in DI 0 Yes No No M short circuit in DI 0 Yes Yes No Discrepancy error P short circuit in sensor supply 1 Yes no No M sh...

Page 117: ...L3 The following assignment applies DI 0 with DI 4 DI 1 with DI 5 DI 2 with DI 6 DI 3 with DI 7 Sensor supply The EM 4 8 F DI DC24V PROFIsafe provides sensor supply Vs1 for Inputs 0 to 3 and sensor supply Vs2 for Inputs 4 to 7 The sensors can be powered internally or externally Wiring Diagram for Application 2 1 Connecting one channel of one sensor to two inputs Single channel connection of a sens...

Page 118: ...0103686 07 The wiring is carried out on the appropriate terminal module 0 9V 9V 0 6 6 6 6 PM E 4 8 F DI Figure 7 21 Wiring diagram EM 4 8 F DI DC24V one sensor connected via one channel to two inputs internal sensor supply 0 0 9V 9V 6 6 6 6 PM E 4 8 F DI Figure 7 22 Wiring diagram EM 4 8 F DI DC24V one sensor connected via one channel to two inputs external sensor supply ...

Page 119: ... assignment for the short circuit test Table 7 20 EM 4 8 F DI DC24V PROFIsafe Fault detection application 2 1 Fault detection if Example of fault Internal sensor supply and short circuit test are activated Internal sensor supply and short circuit test are deactivated External sensor supply Short circuit in DI 0 with DI 1 no no no Short circuit in DI 0 with DI 5 no no no P short circuit in DI 0 Yes...

Page 120: ...nnected to two inputs of the F module for each process signal 1oo2 evaluation The wiring is carried out on the appropriate terminal module 0 9V 9V 0 6 6 6 6 30 Encoder contacts are coupled mechanically Figure 7 23 Wiring diagram EM 4 8 F DI DC24V a 2 channel sensor connected via two channels internal sensor supply 0 9V 9V 0 6 6 6 6 30 Encoder contacts are coupled mechanically Figure 7 24 Wiring di...

Page 121: ...r each process signal 1oo2 evaluation The sensors can also be connected to an external sensor supply 0 9V 9V 0 6 6 6 6 30 Figure 7 25 Wiring diagram EM 4 8 F DI DC24V two 1 channel sensors connected via two channels internal sensor supply WARNING To achieve SIL3 Category 3 PLe using this wiring you must use a suitably qualified sensor Assignable Parameters for Application 2 2 Set the sensor evalua...

Page 122: ...es Yes Supply voltage fault Yes Yes Fault is detected only in case of signal corruption In other words the signal read differs from the sensor signal discrepancy error If there is no signal corruption with respect to the sensor signal fault detection is not possible and is not required from a safety standpoint Wiring Diagram for Application 2 3 Connecting a Nonequivalent Sensor to Two Nonequivalen...

Page 123: ...0 9V 9V 0 6 6 6 6 30 7KH OHIW KDQG FKDQQHOV RQ WKH PRGXOH VXSSO WKH ZDQWHG VLJQDOV Figure 7 26 Wiring diagram EM 4 8 F DI DC24V a nonequivalent 2 channel sensor connected via two channels non equivalently internal sensor supply 0 9V 9V 0 6 6 6 6 30 7KH OHIW KDQG FKDQQHOV RQ WKH PRGXOH VXSSO WKH ZDQWHG VLJQDOV Figure 7 27 Wiring diagram EM 4 8 F DI DC24V a non equivalent sensor connected via two ch...

Page 124: ...onnected to an external sensor supply 0 9V 9V 0 6 6 6 6 30 7KH OHIW KDQG FKDQQHOV RQ WKH PRGXOH VXSSO WKH ZDQWHG VLJQDOV Figure 7 28 Wiring diagram EM 4 8 F DI DC24V two 1 channel sensors connected via two channels internal sensor supply WARNING To achieve SIL3 Category 3 PLe using this wiring you must use a suitably qualified sensor Assignable Parameters for Application 2 3 Set the sensor evaluat...

Page 125: ...it in sensor supply 1 no no M short circuit in sensor supply 1 or sensor supply 2 defective Yes Yes Short circuit in sensor supply 1 with sensor supply 2 no no Fault in read test circuit Yes Yes Supply voltage fault Yes Yes Fault is detected only in case of signal corruption In other words the signal read differs from the sensor signal discrepancy error If there is no signal corruption with respec...

Page 126: ... 6 30 Encoder contacts are coupled mechanically Figure 7 29 Wiring diagram EM 4 8 F DI DC24V a 2 channel sensor connected via two channels internal sensor supply Alternatively two one channel sensors can be connected via two channels see figure Wiring diagram EM4 8 F DI DC24V two one channel sensors connected via two channels internal sensor supply In this case the same process variable is acquire...

Page 127: ...cted via two channels nonequivalently internal sensor supply In this case the same process variable is acquired with two mechanically separate sensors The left hand channels on the F module DI0 through DI3 supply the wanted signals If no faults are detected these signals will be available in the I O area for inputs on the F CPU Note You must use the internal sensor supply Vs1 to supply voltage to ...

Page 128: ...ailable in the I O area for inputs on the F CPU 0 9V 9V 0 6 6 6 6 30 7KH OHIW KDQG FKDQQHOV RQ WKH PRGXOH VXSSO WKH ZDQWHG VLJQDOV Figure 7 31 Wiring diagram EM 4 8 F DI DC24V two 1 channel sensors connected via two channels internal sensor supply WARNING To achieve SIL3 Category 4 PLe using this wiring you must use a suitably qualified sensor Assignable Parameters for Application 3 2 Set the sens...

Page 129: ...est circuit Yes Yes Supply voltage fault Yes Yes Fault is detected only in case of signal corruption In other words the signal read differs from the sensor signal discrepancy error If there is no signal corruption with respect to the sensor signal fault detection is not possible and is not required from a safety standpoint Requirements for Machine Protection Applications with Category 4 The follow...

Page 130: ...Circuit Short Circuit at the Sensor Supply When operating with programmed external sensor supply and blocked short circuit test you enable the detection of short circuits to M at the sensor supplies and signaling at the corresponding VsFLED No entries are made in the diagnostics data of the module When operating with a configured external sensor supply and cyclic short circuit test you enable the ...

Page 131: ...n the wiring and the parameter assignment of the short circuit test and the sensor power supply For this reason tables on fault detection for the applications are presented in Application 1 Safety mode SIL2 Category 3 PLd to Use case 3 Safety mode SIL3 Category 4 PLe Causes of Faults and Corrective Measures The following table contains the possible causes of the faults described for the individual...

Page 132: ...ng time parameter for the module in HW Config Communication error Configuration of the F module does not match safety program Generate safety program again then load configuration and safety program into F CPU again Faulty process signal Defective sensor Check process signal replace sensor if necessary Short circuit between unconnected sensor cable and the sensor supply cable Eliminate short circu...

Page 133: ...y class 1 channel 2 channel In accordance with IEC 61508 SIL2 SIL3 In accordance with EN 954 Category 3 Category 4 according to ISO 13849 PLd PLe Fail safe performance characteristics SIL2 SIL3 Low demand mode average probability of failure on demand 1 00E 03 1 00E 05 High demand continuous mode probability of dangerous failure per hour 1 00E 08 1 00E 10 Acceptance ID FM cULus ATEX CE C Tick Volta...

Page 134: ...ction 350 VAC 1 min Shield and I O DIs P1 P2 buses 350 VAC 1 min ET 200S bus connection and I O DIs P1 P2 buses 2830 VAC 1 min Surge voltage test between ET 200S bus connection and I O DIs P1 P2 bus 6000 VDC 5 positive and 5 negative pulses Current consumption From backplane bus 28 mA typical From load voltage L without load 120 mA typical Power dissipation of the module 4 W typical Status Interru...

Page 135: ...on See Minimum Duration of Sensor Signals to Allow Correct Detection by the F DI Module table in Wiring and Fitting Modules Protection against Overvoltage Protection of power supply L from surge in accordance with IEC 61000 4 5 with external protection elements only Symmetrical L to M 1 kV 1 2 50 μs Asymmetrical L to PE M to PE 2 kV 1 2 50 μs Protection of inputs and outputs from surge in accordan...

Page 136: ...d 3 4 wire proximity switches BEROs 1 short circuit proof sensor supply for four inputs External sensor supply possible The fault display for the sensor supply VsF is mapped to VsF and to the associated channels Only 1oo2 evaluation possible Outputs 3 outputs P M switching Output current 2 A Rated load voltage 24 VDC Suitable for solenoid valves DC contactors and indicator lights Group fault displ...

Page 137: ...ection for example to improve EMC characteristics and if chassis and ground are connected at the power supply being used a short circuit is detected From the perspective of the F module the M switch is bridged by the chassis ground connection refer to the diagram below as an example of an EM 4 F DI 3 F DO DC24V PROFIsafe Remedy Using the PM E F pp DC24V PROFIsafe The value of the resistance betwee...

Page 138: ...ort circuit error message Remedy Spatially disconnect the inductive loads or shield against the magnetic field Set the parameters for the readback time to 50 ms or higher SIL mode in grounded configuration WARNING The bridging resistance between the M output and PE may not be less than 100 kΩ for SIL2 operation in grounded configurations The bridging impedance must be sufficiently high for underfl...

Page 139: ...al assignment of the EM 4 F DI 3 F DO DC24V PROFIsafe Front view DXOW SHU HQFRGHU VXSSO UHG YROWDJH VXSSO IDXOW URXS HUURU GLVSOD UHG 6WDWXV GLVSOD V SHU LQSXW DQG SHU RXWSXW JUHHQ UHG 352 VDIH Figure 7 34 Front view 4F DI 3F DO WARNING The SF LED and the status displays of the inputs outputs are not designed for safety related functions and may therefore not be evaluated for safety related activi...

Page 140: ... 01 TM E30C44 01 TM E30S46 A1 and TM E30C46 A1 2 0 2 0 2 0 96 2 3 2 3 2 3 96 8 8 8 8 3 8 8 3 3 8 8 3 70 DI Fail safe digital input VS Internal sensor supply for DI0 to DI7 DOx P Terminal for fail safe digital output P M switching DOx M Terminal for fail safe digital output P M switching For TM E 46 A1 AUX1 bus carried out Connection to terminals A3 to A16 for any connection of PE individual groupi...

Page 141: ... DC24V PROFIsafe Block Diagram 0 6 9V 0 3 3 0 0LQW 0 0 0 9 9 3 VZLWFK 0 VZLWFK 5HDGEDFN 6WDWXV RI WKH RXWSXW 3URFHVVLQJ ORJLF DFNSODQH EXV LQWHUIDFH 6WDWXV RI WKH LQSXW GGUHVV VZLWFK 7KH QRWDWLRQ RI WKH 12 FRQWDFW FRUUHVSRQGV WR WKH PRGXOH LQVFULSWLRQ RZHYHU WKH HQFRGHU FRQWDFWV PXVW EH 1 FRQWDFWV LQ JHQHUDO EHFDXVH RI WKH VDIH VWDWH RI WKH SURFHVV YDULDEOHV Figure 7 36 Block Diagram of the EM 4F ...

Page 142: ...Channel group Sensor supply internal external internal Static Channel group Sensor evaluation 1oo2 evaluation 1oo2 evaluation Static Channel group Type of sensor interconnection 1 channel 2 channel equivalent 2 channel non equivalent 2 channel equivalent Static Channel group Behavior of discrepancy Provide last valid value provide 0 value Provide last valid value Static Channel group Discrepancy t...

Page 143: ...e Provide last valid value The last valid value old value from before the discrepancy occurred is immediately made available to the safety program in the fail safe CPU as soon as a discrepancy is detected between the signals of the two input channels involved This value remains available until the discrepancy is cleared or until the discrepancy time has expired and a discrepancy error is detected ...

Page 144: ...lence the consistency has definitely disappeared before the discrepancy time expires Response During Discrepancy Time While the programmed discrepancy time is running internally on the module either the last valid valueor 0 is returned to the safety program on the F CPU by the input channels involved depending on the parameter settings for the behavior of discrepancy Response During Discrepancy Ti...

Page 145: ... off test If the readback signals are incorrect the short circuit fault only causes passivation of the output channel after the readback time elapses WARNING With a configured readback time of 50 ms short circuits cross circuits can be suppressed with an interference signal with a frequency 10 Hz 50 50 duty cycle Short circuits cross circuits on an output of the same module will be detected 7 6 5 ...

Page 146: ...ts can be operated as one input SIL2 The following assignment applies DI0 with DI4 DI1 with DI5 DI2 with DI6 DI3 with DI7 Sensor Supply The 4 F DI 3 F DO DC24V PROFIsafe EM makes available the VS sensor supply for the Inputs 0 to 7 The sensors can be powered internally or externally Application 1 1 Wiring diagram for connecting single channel sensor to two inputs Single channel connection of a sen...

Page 147: ...uit test parameter For digital inputs connected to an external supply set the Sensor supply parameter for the corresponding digital input to external The program will otherwise report a short circuit diagnostics event if the short circuit test is activated Special Features of Fault Detection in Application 1 1 The following table presents fault detection according to the sensor supply and the para...

Page 148: ...r supply Yes No No M short circuit in sensor supply or defective Yes Yes Yes Short circuit SS with DI0 No No No Supply voltage fault Yes Yes Yes Fault is detected only in case of signal corruption In other words the signal read differs from the sensor signal discrepancy error If there is no signal corruption with respect to the sensor signal fault detection is not possible and is not required from...

Page 149: ...nected to two inputs of the F module for each process signal 1oo2 evaluation The wiring is carried out on the appropriate terminal module 30 2 0 0 96 6 6 6 6 Encoder contacts are coupled mechanically Figure 7 39 Wiring diagram EM 4 F DI 3 F DO DC24V a 2 channel sensor connected via two channels internal sensor supply 30 2 0 0 96 6 6 6 6 Encoder contacts are coupled mechanically Figure 7 40 Wiring ...

Page 150: ... 6 6 6 6 Figure 7 41 Wiring diagram EM 4 F DI 3 F DO DC24V two 1 channel sensors connected via two channels internal sensor supply WARNING To achieve SIL3 Category 3 PLd using this wiring you must use a suitably qualified sensor Assignable Parameters for Application 1 2 Set the Type of sensor interconnection parameter to 2 channel equivalent for the corresponding input You can activate or deactiva...

Page 151: ...rcuit DI0 with DI1 Yes Yes Yes Short circuit DI0 with DI4 No No No Short circuit DI0 with DI5 Yes Yes Yes P short circuit DI0 Yes Yes Yes M short circuit DI0 Yes Yes Yes Discrepancy error Yes Yes Yes P short circuit in sensor supply Yes No No M short circuit in sensor supply or defective Yes Yes Yes Short circuit SS with DI0 Yes Yes Yes Supply voltage fault Yes Yes Yes Fault is detected only in ca...

Page 152: ... on the F module DI0 through DI3 supply the wanted signals If no faults are detected these signals will be available in the I O area for inputs on the F CPU The wiring is carried out on the appropriate terminal module 30 2 0 0 96 6 6 6 6 7KH OHIW KDQG FKDQQHOV RQ WKH PRGXOH VXSSO WKH ZDQWHG VLJQDOV Figure 7 42 Wiring diagram EM 4 F DI 3 F DO DC24V a nonequivalent 2 channel sensor connected via two...

Page 153: ... in the I O area for inputs on the F CPU The sensors can also be connected to an external sensor supply 30 2 0 0 96 6 6 6 6 7KH OHIW KDQG FKDQQHOV RQ WKH PRGXOH VXSSO WKH ZDQWHG VLJQDOV Figure 7 44 Wiring diagram EM 4 F DI 3 F DO DC24V two 1 channel sensors connected via two channels internal sensor supply WARNING To achieve SIL3 Category 3 PLd using this wiring you must use a suitably qualified s...

Page 154: ...eactivated external sensor supply Short circuit DI0 with DI1 Yes Yes Yes Short circuit DI0 with DI4 Yes Yes Yes Short circuit DI0 with DI5 Yes Yes Yes P short circuit DI0 Yes Yes Yes M short circuit DI0 Yes Yes Yes Discrepancy error Yes Yes Yes P short circuit in sensor supply Yes No No M short circuit in sensor supply or sensor supply defective Yes Yes Yes Short circuit SS with DI0 Yes Yes Yes Su...

Page 155: ...ists of one DOx P P switch and one DOx M M switch You connect the load between P and M switches The two switches are always activated so that voltage is applied to the load The wiring is carried out on an appropriate terminal module 30 2 0 0 3 0 2 2 2 2 2 2 3 0 3 0 Figure 7 45 Wiring Diagram EM 4 F DI 3 F DO DC24V Output Circuit Note In order to achieve SIL2 Category 3 PLd with this wiring you mus...

Page 156: ...O DC24V PROFIsafe Behavior in Case of Supply Voltage Failure Failure of the Vs sensor power supply of the EM 4 F DI 3 F DO DC24V PROFIsafe is indicated by the VsF LED on the F module This information is also provided in the module diagnostic entry Either all channels of the module are passivated or in the case of channel specific passivation the relevant channels are passivated In the case of a vo...

Page 157: ...the EM 4 F DI 3 F DO DC24V PROFIsafe Diagnostic function Fault number LED is signaled in application Effective range of diagnostic programm able Short circuit 1H SF 1 1 1 3 Channel No Short circuit on the encoder supply 1H VsF SF 1 1 1 3 Channel Yes Internal error 9H SF 1 1 1 3 Module No Parameter assignment error 10H SF 1 1 1 3 Module No Sensor voltage or load voltage missing 11H SF 1 1 1 3 Modul...

Page 158: ...e address on the module matches the configuration in HW Config Sensor voltage or load voltage missing Always No supply voltage or supply voltage is too low Check the supply voltage on the interconnected PM Check module for correct contact Error in communication between F CPU and module due to defective PROFIBUS connection or higher than permissible EMI for example Check the PROFIBUS PROFINET conne...

Page 159: ...afe Overview Technical Specifications Dimensions and Weight Dimensions W x H x D mm 30 x 81 x 52 Weight Approx 73 g Data for Specific Module Number of inputs 2 channel 4 maximum Number of outputs P M switching 3 maximum Assigned address area I O area for inputs 7 bytes I O area for outputs 5 bytes Length of cable Unshielded 30 m maximum Shielded 30 m maximum Maximum achievable safety class In acco...

Page 160: ...channels and power supply No Between channels No Between channels power supply and shield Yes Permissible potential difference between Shield and ET 200S bus connection 75 VDC 60 VAC Shield and I O DIs P1 P2 buses 75 VDC 60 VAC ET 200S bus connection and I O DIs P1 P2 buses 250 VAC Isolation in the series tested with ET 200S bus connection and I O DIs P1 P2 buses 1500 VAC 1 min or 2545 VDC 1 s Iso...

Page 161: ...lection Input voltage Rated value 24 VDC For 1 signal 15 V to 30 V For 0 signal 30 V to 5 V Input current For 1 signal 3 5 mA typical Input delay For 0 after 1 Typically 3 ms 2 6 ms to 3 4 ms For 1 after 0 Typically 3 ms 2 6 ms to 3 4 ms Input characteristic In accordance with IEC 61131 2 Type 1 Connection of 2 wire proximity switch BERO Not possible Data for Selecting an Actuator Output voltage F...

Page 162: ...o 12 A Response threshold external M short circuit 5 A to 12 A Response threshold external P short circuit 4 A to 12 A Time Frequency Internal processing times See Response Times Minimum sensor signal duration See Minimum Duration of Sensor Signals to Allow Correct Detection by the F DI Module table in Wiring and Fitting Modules Protection against Overvoltage Protection of power supply L from surg...

Page 163: ...4V 2A PROFIsafe digital electronic module possesses the following properties Four outputs P M switching 2 A output current Rated load voltage 24 VDC Suitable for solenoid valves DC contactors and indicator lights Group fault display SF red LED Status display for each output green LED Assignable diagnostics Safety class SIL3 attainable Power Modules Suitable for SIL2 or SIL3 Table 7 34 EM 4 F DO DC...

Page 164: ...cted From the perspective of the F module the M switch is bridged by the chassis ground connection refer to the diagram below as an example of an EM 4 F DO DC24V 2A PROFIsafe Remedy Using the PM E F pp DC24V PROFIsafe The value of the resistance between chassis and ground at the load end must be greater than 100 kΩ 3 3 0 0 0 2 9 352 VDIH 0 3 VZLWFK 5HDGEDFN RI FXUUHQW VRXUFH RXWSXW HQWUDO JURXQGLQ...

Page 165: ...g magnetic field This can cause a short circuit error message Remedy Spatially disconnect the inductive loads or shield against the magnetic field Set the parameters for the readback time to 50 ms or higher 7 7 2 Terminal assignment of the EM 4 F DO DC24V 2A PROFIsafe Front View URXS IDXOW GLVSOD UHG 6WDWXV GLVSOD V IRU RXWSXWV JUHHQ Figure 7 48 Front view EM 4 F DO DC24V 2A PROFIsafe WARNING The ...

Page 166: ...M E30C44 01 TM E30S46 A1 and TM E30C46 A1 2 2 0 0 8 8 3 8 8 3 2 2 3 3 8 8 3 8 8 3 2 2 0 0 2 2 3 3 70 70 DOx P Terminal for fail safe digital output P M switching DOx M Terminal for fail safe digital output P M switching At TM E 46 A1 AUX 1 bus implemented Connection to terminals A3 to A16 for any connection of PE individual grouping of load current power supplies possible Figure 7 49 Terminal Assi...

Page 167: ...odules Installation and Operating Manual 08 2008 A5E00103686 07 167 7 7 3 Wiring diagram of the EM 4 F DO DC24V 2A PROFIsafe Block Diagram 0 6 3 3 0 9 9 GGUHVV VZLWFK 3 VZLWFK 5HDGEDFN 0 VZLWFKHV 6WDWXV RI WKH RXWSXW DFNSODQH EXV LQWHUIDFH 3URFHVVLQJ ORJLF Figure 7 50 Block diagram of the EM 4 F DO DC24V 2A PROFIsafe ...

Page 168: ...Ox M M switch You connect the load between the P and M switches The two switches are always activated so that voltage is applied to the load This configuration achieves safety class SIL3 Category 4 PLe The wiring is carried out on an appropriate terminal module 30 0 0 2 0 2 3 2 0 2 3 2 0 2 3 2 0 2 3 2 Figure 7 51 Wiring diagram of the EM 4 F DO DC24V 2A PROFIsafe WARNING In order to achieve SIL3 C...

Page 169: ...connection to DO0 This configuration achieves safety class SIL3 Category 4 PLe process status readback required 30 0 2 0 2 3 2 0 2 3 2 0 2 3 2 0 2 3 2 0 0 Figure 7 52 Wiring diagram for in each case 2 relays on 1 F DO of the EM 4 F DO DC24V 2A PROFIsafe WARNING When connecting two relays on one digital output as shown in the figure above the errors wire break and overload are detected only at the ...

Page 170: ...e life We therefore recommend adhering to the wiring scheme detailed below Application 3 Wiring two loads in parallel to each digital output Avoiding Managing Cross Circuits To protect against cross circuits between P and M switches in fail safe digital outputs we recommend the following wiring scheme This configuration achieves safety class SIL3 Category 4 PLe 30 0 2 0 2 3 2 0 2 3 2 0 2 3 2 0 2 3...

Page 171: ...te d Static Channel This setting is only relevant when S7 Distributed Safety V5 4 or higher is installed Readback Time Parameter Each output channel has its own selectable readback time This time specifies the maximum duration of the turn off test for the corresponding channel and therefore also the readback time for turning off the channel The following readback times can be set 1 ms 5 ms 10 ms 5...

Page 172: ...an overview of the diagnostic functions of the EM 4 F DO DC24V 2A PROFIsafe The diagnostic functions are assigned either to one channel or to the entire module Table 7 36 Diagnostic functions of the EM 4 F DO DC24V 2A PROFIsafe Diagnostic Function Fault Number LED Effective Range of Diagnostics Can be Assigned Parameter s Short circuit 1H SF Channel No Overload 4H SF Channel No Overtemperature 5H ...

Page 173: ...must be removed and inserted or the power switched off and on Wire break For 1 output signal only Line break Eliminate broken wire ensure specified minimum load see Technical Specifications Internal error Always Internal module fault has occurred Replace module Inserted module does not match configuration Incorrect parameter assignment Correct the configuration compare actual and preset configurat...

Page 174: ...x D mm 30 x 81 x 52 Weight Approx 85 g Data for Specific Module Number of outputs P M switching 4 Assigned address area I O area for inputs 5 bytes I O area for outputs 5 bytes Length of cable Unshielded 200 m maximum Shielded 200 m maximum Maximum achievable safety class In accordance with IEC 61508 SIL3 In accordance with EN 954 Category 4 In accordance with ISO 13849 PLe Safety characteristics ...

Page 175: ...250 VAC Isolation in the series tested with Shield and ET 200S bus connection 500 VDC 1 min or 600 VDC 1 s Shield and I O DOs P1 P2 buses 500 VDC 1 min or 600 VDC 1 s ET 200S bus connection and I O DOs P1 P2 buses 1500 VAC 1 min or 2545 VDC 1 s Isolation in the type test tested with Shield and ET 200S bus connection 350 VAC 1 min Shield against I O DOs P1 P2 buses 350 VAC 1 min ET 200S bus connect...

Page 176: ... Fault detection time depending on the selected readback time see Response Times Parallel connection of 2 outputs Not possible Control of a digital input Not possible Switching frequency With resistive load 30 Hz symmetrical maximum With inductive load in accordance with IEC 60947 5 1 DC13 0 1 Hz symmetrical maximum With lamp load 10 Hz symmetrical maximum Voltage induced on current interruption l...

Page 177: ...cable or a sheathed cable Operating below the permissible supply voltage is only permissible for the repair time See chapter Introduction Page 61 For more information on the requirements for sensors and actuators see Wiring and Fitting Modules 7 8 1 F RO DC24V AC24 230V 5A Digital Electronic Module 7 8 1 Properties of the EM 1 F RO DC24V AC24 230V 5A Order Number 6ES7138 4FR00 0AA0 Properties The ...

Page 178: ...d Operating Manual 08 2008 A5E00103686 07 7 8 2 Terminal assignment of EM 1F RO DC24V AC24 230V 5A Front view 6WDWXV GLVSOD IRU RXWSXW JUHHQ Figure 7 54 Front view EM 1 F RO DC24V AC24 230V 5A WARNING The status display of the output is not designed for safety related functions and may therefore not be evaluated for safety related activities ...

Page 179: ...ignation 3 IN P Terminal for 24 VDC control voltage 4 IN M Terminal for control voltage ground A4 AUX 1 At TM E 46 A1 AUX 1 bus implemented Connection to terminals A3 to A16 for any PE connection Individual grouping of load current supplies is supported A3 AUX 1 At TM E 46 A1 AUX 1 bus implemented Connection to terminals A3 to A16 for any PE connection Individual grouping of load current supplies ...

Page 180: ...ion Individual grouping of load current supplies is supported 13 OUT 1 14 OUT 1 NO contact channel 0 for fail safe switching of load 1 15 OUT 2 16 OUT 2 NO contact channel 1 for fail safe switching of load 2 A16 AUX 1 At TM E 46 A1 AUX 1 bus implemented Connection to terminals A3 to A16 for any PE connection Individual grouping of load current supplies is supported A15 AUX 1 At TM E 46 A1 AUX 1 bu...

Page 181: ...Fail Safe Modules Installation and Operating Manual 08 2008 A5E00103686 07 181 7 8 3 Wiring of EM 1 F RO DC24V AC24 230V 5A Block diagram 3 3 2 52 5HDGEDFN DFNSODQH EXV 7 6 EDFNSODQH EXV LQWHUIDFH 287 287 3 VZLWFK 0 VZLWFK 6WDWXV RI UHOD RXWSXW Figure 7 56 Block diagram of the EM 1 F RO DC24V AC24 230V 5A ...

Page 182: ...ccordance with EN 50156 1 the specified rated current of the overcurrent protective device must be multiplied by the safety factor 0 6 to rule out the error non opening of contact elements due to permanent contact welding Wiring the 24 VDC power supply Apply the 24 VDC control voltage to IN P terminals 3 7 and IN M terminals 4 8 The 24 VDC line is usually connected via a PM switching fail safe out...

Page 183: ... This means that the potential in the OUT 2 terminals 11 15 terminals 12 16 supply 2 and load 2 electric circuit may be different WARNING If you have connected extra low voltage SELV PELV to one channel then the other channel of the F RO module must also be connected to extra low voltage Information on the F RO module and the current TÜV certificate report are available for download on the Interne...

Page 184: ...egory 4 PLe requires the readback of process states and at least daily signal transitions 7 8 4 Diagnostic functions of EM 1 F RO DC24V AC24 230V 5A Output status display Behavior of the output status display at the F RO module Relay not activated LED is not lit Relay is activated LED is lit Relay not activated and relay contact welded LED is lit Causes of Faults and Corrective Measures In S7 Dist...

Page 185: ... a dangerous failure per hour 1 00E 09 Acceptance ID cULus CE C Tick Voltages Currents Potentials Control voltage 20 4 to 28 8 VDC supplied from fail safe output of an F DO Total current at both channels Horizontal installation Up to 40 C Up to 50 C Up to 60 C 8 A 6 A 5 A at max control voltage 24 8 VDC 3 A at max control voltage 28 8 VDC Vertical installation Up to 40 C 6 A Electrical isolation B...

Page 186: ... ET 200S bus connection shield channel 1 channel 2 370 VAC 520 VDC 1 min ET 200S bus connection against control voltage shield channel 1 channel 2 370 VAC 520 VDC 1 min Channel 1 against shield ET 200S bus connection control voltage channel 2 2300 VAC 3250 VDC 1 min Channel 2 against shield ET 200S bus connection control voltage channel 1 2300 VAC 3250 VDC 1 min Surge test voltage between control ...

Page 187: ...rallel each output must be fused with a 6 A fusible cut out operating class gL gG Note that for applications in accordance with EN 50156 1 the specified rated current of the overcurrent protective device must be multiplied by the safety factor 0 6 to rule out the error non opening of contact elements due to permanent contact welding Time Frequency Switching time Typically 13 ms Release time Typica...

Page 188: ...ond the value indicated in the table by installing an external protective circuit Table 7 39 Switching Performance and Service Life of Contacts Resistive Load Voltage Current Duty cycle typ NO contact 5 0 A 0 35 million 3 0 A 0 5 million 2 0 A 0 75 million 1 0 A 1 8 million 24 VDC 0 5 A 4 million 5 0 A 0 1 million 3 0 A 0 15 million 2 0 A 0 2 million 1 0 A 0 4 million For resistive load 230 VAC 0 ...

Page 189: ...am Table A 1 SFCs for Reading out Diagnostic Data SFC Number Identifier Application 59 RD_REC Reading out data records of S7 diagnostics saved to the data area of the standard user program 13 DPNRM_DG Reading out slave diagnostic data saved to the data area of the standard user program Position in the Diagnostic Message Frame of the Slave Diagnostics When fail safe modules are being used in the ET...

Page 190: ...ntains The 4 bytes of diagnostic data of the F module that are also in data record 0 and Up to 36 bytes of channel specific diagnostics data depending on the F module see Channel Specific Diagnostics from Byte 8 Description The next section describes the content and structure of the individual diagnostic data bytes General rule If a fault occurs the corresponding bit is set to 1 Bytes 0 and 1 The ...

Page 191: ... below shows the contents of bytes 2 and 3 in the diagnostic data DOZD V DOZD V WH WH Figure A 2 Bytes 2 and 3 of Diagnostic Data Bytes 4 to 6 The figure below shows the contents of bytes 4 to 6 in the diagnostic data KDQQHO W SH WH WH WH IDLO VDIH 2 PRGXOH IDLO VDIH PRGXOH IDLO VDIH 2 PRGXOH IDLO VDIH SRZHU PRGXOH 0 0 2 RI WKH 0 2 30 30 33 30 b DOZD V H 1XPEHU RI FKDQQHOV Figure A 3 Bytes 4 to 6 ...

Page 192: ... FKDQQHO KDQQHO IDXOW FKDQQHO KDQQHO IDXOW FKDQQHO WH Figure A 4 Byte 7 of diagnostic data for EM 4 8 F DI DC24V PROFIsafe Byte 7 with EM 4 F DI 3 F DO DC24V PROFIsafe KDQQHO IDXOW LQSXW FKDQQHO KDQQHO IDXOW LQSXW FKDQQHO KDQQHO IDXOW LQSXW FKDQQHO KDQQHO IDXOW LQSXW FKDQQHO WH Figure A 5 Byte 7 of diagnostic data for EM 4 F DI 3 F DO DC24V PROFIsafe Byte 7 with EM 4 F DO DC24V 2A PROFIsafe The fi...

Page 193: ...yte 7 of diagnostic data for PM E F pm DC24V PROFIsafe Byte 7 with PM E F pp DC24V PROFIsafe The figure below shows the content of Byte 7 of the diagnostic data for the PM E F pp DC24V PROFIsafe KDQQHO IDXOW FKDQQHO WH Figure A 8 Byte 7 of diagnostic data for PM E F pp DC24V PROFIsafe Byte 7 with PM D F DC24V PROFIsafe The figure below shows the content of Byte 7 of the diagnostic data for the PM ...

Page 194: ...UHDN QWHUQDO HUURU 3DUDPHWHU DVVLJQPHQW IDXOW 6HQVRU YROWDJH RU ORDG YROWDJH PLVVLQJ RPPXQLFDWLRQ HUURU 6DIHW RULHQWHG WULSSLQJ PRGXOH LVFUHSDQF HUURU 2 PRGXOH DQG 30 6ZLWFKLQJ IUHTXHQF H FHHGHG 1H W FKDQQHO VSHFLILF GLDJQRVWLF PHVVDJH DVVLJQPHQW DV E WHV WR WH WR WH WH WH WH Figure A 10 Channel Specific Diagnostics Starting at Byte 8 of the Diagnostics Data Byte 27 on 4 F DI 3 F DO Outputs The fi...

Page 195: ...HU DVVLJQPHQW IDXOW 6HQVRU YROWDJH RU ORDG YROWDJH PLVVLQJ RPPXQLFDWLRQ HUURU 6DIHW UHODWHG VKXWGRZQ 2 RXWSXWV 6ZLWFKLQJ IUHTXHQF H FHHGHG WH WR 1H W FKDQQHO VSHFLILF GLDJQRVWLF DVVLJQPHQW VDPH DV WHV WR WH WH WH WH Figure A 12 Channel Specific Diagnostics Starting at Byte 28 of the Diagnostic Data Due to the different numbers of channels of the F modules data record 1 has differing lengths EM 4 8...

Page 196: ...Diagnostic Data of Fail Safe Modules A 2 Structure and Content of Diagnostic Data ET 200S Distributed I O System Fail Safe Modules 196 Installation and Operating Manual 08 2008 A5E00103686 07 ...

Page 197: ... Module Inserted The section below shows dimensional drawings for each of the following Terminal modules TM x30x4x xx with PM E F pm PM E F pp F DI or F DO module Terminal module TM PF30S47 F1 with PM D F module LUFXODWLRQ 0RXQWLQJ UDLO LUFXODWLRQ 0RXQWLQJ UDLO Figure B 1 Dimension Drawing of Terminal Modules with PM E F pm PM E F pp F DI or F DO module ...

Page 198: ...imension drawings ET 200S Distributed I O System Fail Safe Modules 198 Installation and Operating Manual 08 2008 A5E00103686 07 Figure B 2 Dimension drawing of terminal module with PM D F DC24V PROFIsafe ...

Page 199: ... A1 snap on type 1 item 6ES7193 4CF50 0AA0 Terminal modules for PM E F pm DC24V PROFIsafe and PM E F pp DC24V PROFIsafe TM P30S44 A0 screw in type 1 item 6ES7193 4CK20 0AA0 TM P30C44 A0 snap on type 1 item 6ES7193 4CK30 0AA0 Terminal module for PM D F DC24V PROFIsafe TM PF30S47 F1 screw in type 1 item 3RK1903 3AA00 Fail safe power modules PM E F pm DC24V PROFIsafe 6ES7138 4CF03 0AB0 PM E F pp DC24...

Page 200: ...Accessories and Order Numbers ET 200S Distributed I O System Fail Safe Modules 200 Installation and Operating Manual 08 2008 A5E00103686 07 ...

Page 201: ...esponse time of the PM E F pm DC24V PROFIsafe The maximum response time of the PM E F pm DC24V PROFIsafe with or without fault is equivalent to the maximum internal processing time Tmax The internal processing times of the electronic PM channel depend on the readback time parameter setting see table below Table D 1 PM E F pm DC24V PROFIsafe Internal processing times of the electronic PM channel PM...

Page 202: ...ponse time of the EM 4 8 F DI DC24V PROFIsafe Formula for calculating the maximum response time if there is no fault Maximum response time without fault Tmax input delay short circuit test time Short circuit test time 2 x input delay Program the input delay and short circuit test in STEP 7 Table D 5 EM 4 8 F DI DC24V PROFIsafe Internal Processing Times Sensor evaluation minimum internal processing...

Page 203: ...ensors minimum internal processing time Tmin maximum internal processing time Tmax 1oo2 4 ms 9 ms Maximum response time if a fault occurs The table below contains the maximum response times of the F DI F DO module when a fault occurs depending on the parameter settings in STEP 7 and on the sensor evaluation Table D 8 EM 4 F DI 3 F DO DC24V PROFIsafe Maximum Response Time if a Fault Occurs 1oo2 eva...

Page 204: ...A PROFIsafe The maximum response time of the EM 4 F DO DC24V 2A PROFIsafe with or without fault is equivalent to the maximum internal processing time Tmax The internal processing times of the electronic PM channel depend on the readback time parameter setting see table below Table D 10 EM 4 F DO DC24V 2A PROFIsafe Internal Processing Times EM 4 F DO DC24V 2A PROFIsafe electronic PM channel Program...

Page 205: ...ck time The figure below shows the typical curves of the parameterized readback times indicating the relationship between load resistance and connectable load capacitance RDG FXUUHQW LQ P DSDFLWLYH ORDG SDUW LQ ZLWK FRQILJXUHG UHDGEDFN WLPH LQ PV ZLWK FRQILJXUHG UHDGEDFN WLPH LQ PV ZLWK FRQILJXUHG UHDGEDFN WLPH LQ PV ZLWK FRQILJXUHG UHDGEDFN WLPH LQ PV ZLWK FRQILJXUHG UHDGEDFN WLPH LQ PV ZLWK FRQI...

Page 206: ...dback times indicating the relationship between load resistance and connectable load capacitance Behavior is as described above 100 0 9 20 50 100 200 500 750 1000 1250 1500 1750 2000 10 0 1 0 0 1 DSDFLW LQ RDG FXUUHQW LQ P ZLWK SDUDPHWHUL HG UHDGEDFN WLPH LQ PV ZLWK SDUDPHWHUL HG UHDGEDFN WLPH LQ PV ZLWK SDUDPHWHUL HG UHDGEDFN WLPH LQ PV ZLWK SDUDPHWHUL HG UHDGEDFN WLPH LQ PV ZLWK SDUDPHWHUL HG UH...

Page 207: ... Switching inductive loads Connecting inductive loads on PM E F pm DC24V PROFIsafe EM 4 F DO DC24V 2A PROFIsafe and EM 4 F DI 3 F DO DC24V PROFIsafe The diagram below shows the maximum permitted inductive loads as a function of the load current and switching frequency QGXFWLYLW LQ RDG FXUUHQW LQ P UHTXHQF UHTXHQF UHTXHQF UHTXHQF UHTXHQF UHTXHQF UHTXHQF UHTXHQF ...

Page 208: ...Connecting Loads E 2 Switching inductive loads ET 200S Distributed I O System Fail Safe Modules 208 Installation and Operating Manual 08 2008 A5E00103686 07 ...

Page 209: ...ce or nonequivalence 1oo2 evaluation1oo2 evaluation 1oo2 evaluation Type of sensor evaluation 1oo2 evaluation covers two input channels which are interconnected either with a single dual channel sensor or with two single channel sensors The input signals are compared internally for equivalence or nonequivalence Acknowledgment time The F I O acknowledges the sign of life specified by the F CPU with...

Page 210: ...specific fault such as a wire break or short circuit In channel specific passivation the affected channel is either automatically reintegrated or the F module must be removed and reinserted after the fault has been eliminated Channel group The channels of a module are grouped together in a channel group Certain parameters in STEP 7 can only be assigned to channel groups and not to individual chann...

Page 211: ...ifferent levels when testing for nonequivalence same voltage levels are detected at two associated input signals The signals are checked to determine whether the difference when checking for nonequivalence the consistency has disappeared within a programmable period known as the discrepancy time If not this means that a discrepancy error exists The discrepancy analysis compares the two input signa...

Page 212: ...efines the interval between the occurrence of the fault and the safe reaction at the backplane bus For digital outputs The maximum fault response time defines the interval between the occurrence of the fault and the safe reaction at the digital output Fault tolerance time The fault tolerance time of a process is the time a process can be left unattended without risk to life and limb of the operati...

Page 213: ...Safety only fail safe PA field devices fail safe IO devices F Systems Fail safe systems Interconnecting Refers to the opening of a new voltage group by a power module This allows individual grouping of sensor and load supplies IO controller PROFINET IO controller IO device PROFINET IO device Module fault Module faults can be external faults e g missing load voltage or internal faults e g processor...

Page 214: ...s with the STEP 7 configuration software Passivation If an F I O detects a fault it switches either the affected channel or all channels to a safe state i e the channels of this F I O are passivated The F I O reports the detected fault to the F CPU When passivating channels at F I O with inputs the F system returns fail safe values instead of the process values pending at the fail safe inputs to t...

Page 215: ...liar proven methods of PROFIBUS PROFINET IO implementation is based on both the PROFINET standard for automation devices and the STEP 7 engineering tool This means that you have the same application view in STEP 7 regardless of whether you are configuring PROFINET or PROFIBUS devices Creation of your user program is similar for PROFINET IO and PROFIBUS DP provided you use the expanded blocks and s...

Page 216: ... fault has been cleared Reintegration switchover from fail safe values to process values occurs either automatically or only after a user acknowledgment in the safety program For an F I O module with inputs the process values pending at the fail safe inputs are again made available to the safety program following reintegration For an F I O module with outputs the output values provided by the safe...

Page 217: ...ts and hardware failures The fail safe modules support operation in safety mode up to safety class SIL3 Safety function The safety function is a mechanism built into the F CPU and F I O that allows them to be used in S7 Distributed Safety or S7 F FH fail safe systems In accordance with IEC 61508 A safety function is implemented by a safety system in order to maintain or force a system safe state i...

Page 218: ...pports standard communication but not safety related communication by means of safety message frames Fail safe signal modules of the S7 300 can be operated in standard mode or in safety mode Fail safe ET 200S modules are designed for operation in safety mode only Static parameters Static parameters can only be set when the CPU is in STOP mode and cannot be changed while the user program is running...

Page 219: ...gnment PROFIsafe 29 Address Assignment F modules in the F CPU 27 Useful data in F CPU 27 Address switch for PROFIsafe addresses 29 setting 29 Applications EM 4 8 F DI DC24V PROFIsafe 113 Approval CE 49 CSA 50 cULus 50 FM 51 Shipbuilding 52 UL 50 Assignable diagnostics Functions 44 Assignment Fail safe inputs 117 125 146 Automation system fail safe 13 AUX 1 bus 21 B Basic knowledge required 3 Behav...

Page 220: ...s 57 Conditions of use 57 Configuration ET 200S with fail safe modules 19 ET 200S with fail safe motor starters 20 Configuration example Potential group 19 with fail safe motor starters 20 Configuration rules Fail safe potential groups 20 Configuring F modules 26 Connecting two relays on one digital output 72 Connecting capacitive loads 74 145 171 Connecting potentials additional 21 Conventions in...

Page 221: ...Specifications 184 Terminal assignment 179 Wiring diagram 182 EM 4 F DI 3 F DO DC24V PROFIsafe Block diagram 141 Byte 7 of diagnostic data 192 Diagnostic functions 157 Discrepancy time 144 Errors and Corrective Measures 158 Fail safe performance characteristics 159 Fault types 46 Front view 139 Maximum response time 203 Order number 145 Order Number 136 Parameters in STEP 7 142 Readback time 145 S...

Page 222: ...V PROFIsafe 142 EM 4 F DO DC24V 2A PROFIsafe 171 EM 4 8 F DI DC24V PROFIsafe 108 PM D F DC24V PROFIsafe 100 PM E F pm DC24V PROFIsafe 74 PM E F pp DC24V PROFIsafe 90 F_source_address 29 Fail safe automation systems 13 Fail Safe Electronic Module supported terminal modules 22 Fail safe module Reintegration 42 Fail safe motor starters Configuration example 20 Fail safe performance characteristics EM...

Page 223: ...modules 31 interconnecting of power modules 21 Interface module Can be used for ET 200S 16 Interference pulse shaped 53 sinusoidal 56 Internal error EM 4 F DI 3 F DO DC24V PROFIsafe 157 EM 4 F DO DC24V 2A PROFIsafe 172 EM 4 8 F DI DC24V PROFIsafe 130 PM D F DC24V PROFIsafe 101 PM E F pm DC24V PROFIsafe 76 PM E F pp DC24V PROFIsafe 91 reaction to 47 Internal sensor supply 109 142 Internet Service S...

Page 224: ...mbers of accessories 199 Output Status display 184 Output signals Capacitive crosstalk 66 Overall width ET 200S 24 Overload 46 EM 4 F DO DC24V 2A PROFIsafe 169 172 PM E F pm DC24V PROFIsafe 72 Overtemperature 46 EM 4 F DI 3 F DO DC24V PROFIsafe 157 EM 4 F DO DC24V 2A PROFIsafe 172 EM 4 8 F DI DC24V PROFIsafe 130 PM D F DC24V PROFIsafe 101 PM E F pm DC24V PROFIsafe 76 PM E F pp DC24V PROFIsafe 91 P...

Page 225: ...sitioning of power modules 21 possible uses F modules 14 potential group new 21 Potential group Configuration example 19 Maximum configuration 25 Power failure ride through requirements 34 power module supported electronic modules 23 Power module fail safe 13 Positioning and interconnecting 21 supported motor starters 23 Power supply Requirements 34 Power supply to standard ET 200S module with pow...

Page 226: ...s 64 Saving faults 41 Scope of this manual 3 Sensor evaluation EM 4 F DI 3 F DO DC24V PROFIsafe 142 147 150 153 EM 4 8 F DI DC24V PROFIsafe 108 116 119 121 124 126 128 Sensor interconnection 1 channel 108 142 2 channel equivalent 108 142 2 channel nonequivalent 127 2 channel non equivalent 108 2 channel non equivalent 142 EM 4 F DI 3 F DO DC24V PROFIsafe 142 150 153 EM 4 8 F DI DC24V PROFIsafe 108...

Page 227: ... EM 4 F DO DC24V 2A PROFIsafe 164 T Technical Specifications EM 1 F RO DC24V AC24 230V 5A PROFIsafe 184 EM 4 F DI 3 F DO DC24V PROFIsafe 159 EM 4 F DO DC24V 2A PROFIsafe 174 EM 4 8 F DI DC24V PROFIsafe 133 General 49 PM D F DC24V PROFIsafe 103 PM E F pm DC24V PROFIsafe 78 PM E F pp DC24V PROFIsafe 93 Technical Support 6 Terminal assignment EM 1 F RO DC24V AC24 230V 5A PROFIsafe 179 EM 4 F DI 3 F D...

Page 228: ... E F pm DC24V PROFIsafe 72 74 76 Wiring F modules 34 Wiring diagram EM 1 F RO DC24V AC24 230V 5A PROFIsafe 182 EM 4 F DI 3 F DO DC24V PROFIsafe 146 149 150 152 153 155 EM 4 8 F DI DC24V PROFIsafe 117 120 121 122 124 126 127 128 PM E F pp DC24V PROFIsafe 89 Wiring Diagram EM 4 F DO DC24V 2A PROFIsafe 168 EM 4 8 F DI DC24V PROFIsafe 115 PM E F pm DC24V PROFIsafe 71 Wiring the ground conductor PM E F...

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