Siemens BA 2030 SERIES Operating Instructions Manual Download

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General information and safety notes

1.1 General information

BA 2030

Operating Instructions, 11/2017, A5E37880173A/RS-AE

Note
In addition to these operating instructions, special contractual agreements and technical

documentation apply to a special gearbox design and the associated supplementary

equipment.
Please refer to the other operating instructions supplied with the product.

The described gearboxes correspond to the state-of-the-art at the time these operating

instructions were printed.
Siemens AG reserves the right to change individual components and accessory parts in the

interest of further development. The changes serve to improve the performance and safety.

The significant features are retained. The operating instructions are always being updated

with new contents.
The latest versions of the operating instructions, the declaration of incorporation and the

declarations of conformity are available in electronic form in the Industry Online Support

(

https://support.industry.siemens.com/cs/ww/de/ps/13424/man

You can find technical configuration data, spare parts lists and certificates of compliance on

the Intranet at Once Delivered (

https://c0p.siemens.com:8443/sie/1nce_delivered

You can find the contact data of your Technical Support in the Database of contacts at

Siemens AG (

www.siemens.com/yourcontact

If you have any technical questions, please contact Technical Support

(

https://support.industry.siemens.com/cs/ww/en/sc/2090

Europe and Africa

Telephone: +49 (0) 911 895 7222

[email protected]
America

Telephone: +1 800 333 7421

[email protected]
Asia / Australia / Pacific

Telephone: +86 400 810 4288

[email protected]

Valid operating instructions for SIMOGEAR

●

BA 2030 - operating instructions for SIMOGEAR gearboxes

●

BA 2031 - operating instructions for permissible mounting position deviations of

SIMOGEAR gearboxes

●

KA 2032 - compact operating instructions for SIMOGEAR worm geared motor S

●

BA 2039 - operating instructions for adapters for mounting on SIMOGEAR gearboxes

●

BA 2330 - operating instructions for LA/LE/LES motors for mounting on SIMOGEAR

gearboxes

●

BA 2535 - operating instructions for SIMOGEAR gearboxes for monorail conveyors

●

BA 2730 - operating instructions for SIMOGEAR geared motors with encoder for safety-

relevant applications

Summary of Contents for BA 2030 SERIES

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Page 3: ...___________ SIMOGEAR Gearbox BA 2030 Operating Instructions Translation of the original instructions 11 2017 A5E37880173A RS AE General information and safety notes 1 Technical description 2 Incoming goods transport and storage 3 Installation 4 Commissioning 5 Operation 6 Faults causes and remedies 7 Service and maintenance 8 Disposal 9 Technical data 10 Spare parts 11 Declaration of incorporation...

Page 4: ...ed only by personnel qualified for the specific task in accordance with the relevant documentation in particular its warning notices and safety instructions Qualified personnel are those who based on their training and experience are capable of identifying risks and avoiding potential hazards when working with these products systems Proper use of Siemens products Note the following WARNING Siemens...

Page 5: ...3 Primed version 19 3 Incoming goods transport and storage 21 3 1 Incoming goods 21 3 2 Transport 21 3 2 1 General information on transport 21 3 2 2 Fastening for suspended transport 22 3 3 Storage 23 3 3 1 General information for storage 23 3 3 2 Storage up to 36 months with long term preservation optional 24 3 3 2 1 General notes for storage up to 36 months 24 3 3 2 2 Gearbox filled with operati...

Page 6: ... torque arms 48 4 9 6 2 Mounting torque arms on parallel shaft gearboxes 49 4 9 6 3 Mounting torque arms on bevel gearboxes and helical worm gearboxes 50 5 Commissioning 51 5 1 General information for commissioning 51 5 2 Checking the oil level prior to commissioning 51 5 3 Mount the oil expansion unit 52 5 4 Installing the oil temperature monitoring device 54 5 5 Options of the VLplus heavy duty ...

Page 7: ...5 1 General notes on mounting positions 95 10 5 2 Single stage helical gearboxes 96 10 5 3 Two and three stage helical gearbox 98 10 5 4 Parallel shaft gearbox 105 10 5 5 Bevel gearbox 111 10 5 6 Helical worm gearbox 120 10 5 7 Tandem gearboxes Intermediate helical gearboxes 126 10 6 Oil quantities 128 10 6 1 Helical gearbox 129 10 6 2 Parallel shaft gearbox 130 10 6 3 Bevel gearbox 131 10 6 4 Hel...

Page 8: ... 2 6 Helical worm gearbox C sizes 29 89 152 11 2 7 SIMOLOC assembly system sizes 29 89 154 11 2 8 XLplus and VLplus heavy duty bearing systems sizes 89 169 156 12 Declaration of incorporation declaration of conformity 159 12 1 Declaration of incorporation 159 12 2 EU declaration of conformity 160 13 Your suggestions 161 ...

Page 9: ...he gearbox and observe the information they contain This is how you ensure safe and disturbance free function These operating instructions apply to the standard version of SIMOGEAR gearboxes Helical gearboxes E D and Z sizes 19 to 189 Parallel shaft gearboxes FD FZ sizes 29 to 189 Bevel gearboxes B K sizes 19 to 189 Helical worm gearboxes C sizes 29 to 89 For the description of the precise designa...

Page 10: ... configuration data spare parts lists and certificates of compliance on the Intranet at Once Delivered https c0p siemens com 8443 sie 1nce_delivered You can find the contact data of your Technical Support in the Database of contacts at Siemens AG www siemens com yourcontact If you have any technical questions please contact Technical Support https support industry siemens com cs ww en sc 2090 Euro...

Page 11: ...ineering applications Unless otherwise agreed the gearboxes have been designed for use in plants and equipment in industrial environments The gearboxes have been built based on state of the art technology and are shipped in an operationally reliable condition Changes made by users could affect this operational reliability and are forbidden Note The performance data assumes an installation altitude...

Page 12: ...the rating plate The safety level is marked on the functionally safe encoder Figure 1 1 Marking for functional safety 1 5 Obligations of the user The operator must ensure that all persons assigned to work on the geared motor have read and understood these operating instructions and that they follow them in all points in order to Eliminate the risk to life and limb of users and other persons Ensure...

Page 13: ...ttach removed protective equipment before commissioning Collect and dispose of used oil in accordance with regulations Remove oil spillages immediately with an oil binding agent in compliance with environmental requirements Do not carry out any welding work on the geared motor Do not use the geared motor as a grounding point for welding operations Carry out equipotential bonding in accordance with...

Page 14: ... Hot escaping oil Before starting any work wait until the oil has cooled down to below 30 C WARNING Poisonous vapors when working with solvents Avoid breathing in vapors when working with solvents Ensure adequate ventilation WARNING Risk of explosion when working with solvents Ensure adequate ventilation Do not smoke WARNING Risk of eye injury Rotating parts can throw off small foreign particles s...

Page 15: ...st iron Parallel shaft gearbox Cast iron Cast iron Bevel gearbox B Aluminum Aluminum Bevel gearbox K Cast iron Cast iron Helical worm gearbox C Cast iron Cast iron From size 59 the gearbox housings are made of cast iron Geared components The geared components are hardened and ground For the helical worm gearbox the worm is hardened and ground The gear is manufactured from high quality bronze The b...

Page 16: ...ial loads are transmitted to the machine via the flange The bearings are lubricated independently of the frame size Initial greasing has already been carried out The relubrication is made with the provided grease nipple Options for the VLplus heavy duty bearing system An automatic regreasing device can be supplied as option The automatic regreasing device can be installed at any position and can b...

Page 17: ...onal buffer axial seal towards the inside of the gearbox The buffer axial seal has a sinusoidal sealing lip that protects the sealing ring from contaminations Sealing ring to handle increased environmental stress optional The sealing ring is equipped with an additional fiber disk In addition to the longer service life the disk also provides increased protection against higher environmental stress ...

Page 18: ...n ATEX version gearboxes The gearbox is delivered complete with primer and paint finish If the gearbox is delivered with primer only or unpainted a paint finish must be applied which meets the applicable guidelines for the specific application The primer does not provide adequate corrosion protection ATEX version gearboxes When applying conductive paint the operator must ensure that the paint rema...

Page 19: ...ion system is classified according to the corrosiveness categories in DIN EN ISO 12944 2 Table 2 2 Paint according to corrosiveness categories Paint system Description Corrosiveness category C1 unpainted for gearbox and motor housings made of aluminum Indoor installation Heated buildings with neutral atmospheres Resistance to greases and some resistance to mineral oils aliphatic solvents Standard ...

Page 20: ...te base coat 2 component polyurethane top coat Indoor and outdoor installation Production areas with high humidity and some air contamination e g food production areas dairies breweries and laundries Urban and industrial atmospheres moderate contamination from sulfur dioxide coastal areas with low salt levels Resistance to greases mineral oils aliphatic solvents sulfuric acid 10 caustic soda 10 Co...

Page 21: ... possible In case of corrosiveness categories C2 to C5 overpainting with 2 component polyurethane paint 2 component epoxide paint and 2 component acrylic paint after prior rubbing down is possible 2 5 3 Primed version Table 2 3 Primer according to corrosiveness category Paint system Can be overpainted with Unpainted corrosiveness category C1 Cast iron parts immersion primed steel parts primed or z...

Page 22: ...Technical description 2 5 Surface treatment BA 2030 20 Operating Instructions 11 2017 A5E37880173A RS AE ...

Page 23: ...his is the only way to have damage rectified free of charge Siemens AG will not accept any claims relating to items missing from the delivery and which are submitted at a later date The gearbox or geared motor is delivered in a fully assembled condition Additional items are sometimes delivered packaged separately The products supplied are listed in the dispatch papers 3 2 Transport 3 2 1 General i...

Page 24: ... hand hook Keep dry Attach here Keep cool 3 2 2 Fastening for suspended transport WARNING Inadequately secured gearbox or geared motors can free themselves Use only the transport eye or eyebolt of the gearbox to transport the gearbox or geared motor Because they are designed only for the weight of the gearbox or geared motor it is not permissible to add additional loads Do not rig eyebolts to the ...

Page 25: ...on each other NOTICE Failure of the external protection Mechanical damage chemical damage and thermal damage such as scratches acids alkalis sparks welding beads and heat cause corrosion Do not damage the paint finish Unless contractually agreed otherwise the guarantee period for the standard preservative lasts 6 months from the date of delivery In the case of storage in transit over 6 months spec...

Page 26: ...arbox caused by incorrect oil quantities Check the oil level before commissioning Observe the information and procedures for Checking the oil level Page 67 The gearbox is filled with oil corresponding to the mounting position so that it is ready for operation and is sealed airtight using a screw plug or with a pressure breather valve with transport fixture For storage up to 36 months a VCI anti co...

Page 27: ...boxes Effect on bearings of stray electric currents from electrical equipment When mounting the gearbox on or connecting it to the machine take care to ensure potential equalization The information on grounding and equipotential bonding provided by the motor supplier must be observed WARNING Operating under load Under load the system can start or reverse in an uncontrolled fashion The entire syste...

Page 28: ...permissible oil sump temperature is reached The geared motor must be switched off when the maximum permissible temperature is exceeded If the geared motor is shut down then this can cause the machine to come to a stop Exercise particular care during mounting and installation The manufacturer cannot be held liable for damage caused by incorrect mounting and installation Make sure that there is suff...

Page 29: ...neral tolerance for the tightening torque is 10 The tightening torque is based on a friction coefficient of μ 0 14 Table 4 1 Tightening torques for fastening bolts Thread size Tightening torque for strength class 8 8 10 9 12 9 Nm Nm Nm M4 3 4 5 M5 6 9 10 M6 10 15 18 M8 25 35 41 M10 50 70 85 M12 90 120 145 M16 210 295 355 M20 450 580 690 M24 750 1 000 1 200 M30 1 500 2 000 2 400 M36 2 500 3 600 4 2...

Page 30: ... the forces acting on the gearbox If the substructure is too weak it will cause radial or axial displacement offset during operation that cannot be measured at a standstill If the gearbox is fastened to a concrete foundation use foundation blocks for the appropriate recesses Align and grout the slide rails into the foundation Align the gearbox carefully with the units on the input and output side ...

Page 31: ... K69 K79 K89 89 M16 A350 89 109 129 149 109 K109 M16 A450 109 129 149 169 129 149 K129 K149 M16 A550 169 189 169 K169 M20 A660 189 189 K189 Use screws nuts of strength class 8 8 for gearboxes with a flange mounted design Note the following exceptions Table 4 4 Strength class of the fastening bolt for FF FAF and KF KAF Gearbox size Flange Strength class for motor size 90 100 112 132 160 180 200 225...

Page 32: ...t or flange version NOTICE Impermissible housing loadings caused by incorrectly installed add on elements Do not subject the gearbox housing to excessive stress by adding add on elements to the foot or flange Add on elements must not transmit forces torques and vibrations to the gearbox To prevent strains on the housing fasten the gearbox only on the flange or the foot fastening for force and torq...

Page 33: ...Premature wear or material damage due to misalignment Misalignment caused by excessive angular or axis displacement to the connecting shaft ends Ensure precise alignment of the individual components NOTICE Damage caused by improper handling Bearings housing shaft and locking rings are damaged due to improper handling Do not use impacts or knocks to force the input and output elements to be mounted...

Page 34: ...angement to minimize stress on shafts and bearings due to lateral forces Correct Incorrect a Hub F Force Figure 4 2 Mounting arrangement for low stress on shafts and bearings Procedure 1 Use either benzine or solvent to remove the anti corrosion protection from the shaft ends and flanges or remove the applied protective skin 2 Fit the drive input and output elements to the shafts Fasten the elemen...

Page 35: ...e the protection cover for installation of the output shaft Bolt Flat seal Protection cover Gearbox housing Figure 4 3 Protection cover for hollow shaft Procedure 1 Unscrew the bolts and remove the protection cover together with the flat gasket 2 Fit the output shaft 3 Use a suitable cleaning agent to clean the contact surface of the protection cover on the gearbox 4 Ensure that the flat seal is c...

Page 36: ...is can cause bearing failure The hollow shaft must be flush with the machine shaft to avoid misalignment Do not subject the hollow shaft to axial and radial stress NOTICE For shrink disks Lubricants in the area between the hollow shaft and machine shaft impair torque transmission Keep the bore in the hollow shaft and the machine shaft completely grease free Do not use impure solvents and soiled cl...

Page 37: ...ed Procedure 1 Using benzine or a solvent remove the anti corrosion protection from the shaft ends and flanges 2 Check the seats or edges of the hollow and machine shafts for damage Contact Technical Support if you notice any damage 3 Apply the mounting paste provided to the machine shaft Apply the paste uniformly 4 Fit the gearbox using the disk threaded spindle and nut Support is provided by the...

Page 38: ...TICE Subjecting stress to the hollow shaft causes bearing failure It is essential to prevent misalignment when removing the unit NOTICE Excessive forces during removal Excessive forces can occur during removal of the hollow shaft via the housing Stresses in the hollow shaft can lead to bearing failure and damage to the gearbox housing Note If frictional corrosion has occurred on the seat surfaces ...

Page 39: ...3 15 10 19 9 10 M6 22 5 6 B C 29 20 3 15 10 19 9 10 M6 22 5 6 B F 29 25 3 15 10 24 9 16 M10 28 8 C 39 25 3 15 10 24 9 16 M10 28 8 B K F C 30 6 15 10 29 9 18 M10 33 8 B 35 6 15 10 34 9 24 M12 38 10 B 40 6 15 10 39 9 28 M16 43 12 C 49 30 6 15 10 29 9 18 M10 33 8 K F C 35 6 15 10 34 9 24 M12 38 10 B 40 6 15 10 39 9 28 M16 43 12 K F C 69 40 6 20 9 39 9 28 M16 43 12 C 45 6 20 9 44 9 36 M16 48 14 K F 79...

Page 40: ...hing Figure 4 6 Mounting the hollow shaft with shrink disk Procedure 1 Using benzine or a solvent remove the anti corrosion protection from the shaft ends and flanges 2 Check the seats or edges of the hollow and machine shafts for damage Contact Technical Support if you notice any damage 3 Mount the gearbox with the shrink disk shaft onto the machine shaft Carefully ensure the correct position and...

Page 41: ... shaft First fit machine shaft Then tighten the tightening bolts NOTICE Avoid overloading the individual bolts Do not exceed the maximum tightening torque for the tightening bolt Frame sizes 29 69 tighten clamping screws Frame sizes 79 189 it is important that the face surfaces of the outer ring and the inner ring are flush with one another If they are not flush with one another when tensioning th...

Page 42: ...t Note Apply a thin layer of grease to the shrink disk seat on the hollow shaft Note Coat with a suitable lubricant to prevent frictional corrosion of the contact surface on the customer s machine shaft in the vicinity of the bush Sizes 29 69 Sizes 79 189 a Greased b Absolutely grease free Machine shaft Hollow shaft Shrink disk comprising items Outer ring Inner ring Tightening bolt Figure 4 7 Moun...

Page 43: ...lane parallel with one other 3 Use the torque wrench to turn each of the clamping screws equally by 1 6 revolution not crosswise repeat this procedure several times Observe the tightening torque 4 Attach the rubber cover or protection cover included in the scope of supply see Removing and installing the protection cover Page 33 You have now installed the shrink disk Table 4 7 Tightening torque for...

Page 44: ...4 Cleaning and lubricating shrink disks Soiled shrink disks must be cleaned and regreased prior to fitting Shrink disks that have been released need not be disassembled and regreased before being retensioned Procedure 1 Only grease the inner friction surfaces of the shrink disks To do this use a solid lubricant with a friction coefficient of μ 0 04 2 Use a paste containing MoS2 to grease the bolts...

Page 45: ...on the machine shaft impairs the torque transmission Keep the bore in the tapered bushing and the machine shaft completely grease free Do not use impure solvents and soiled cleaning cloths NOTICE Avoid overloading the individual bolts Do not exceed the maximum tightening torque for the tightening bolts und Note The SIMOLOC assembly system secures the hollow shaft axially on the machine shaft Note ...

Page 46: ...Installing SIMOLOC a Absolutely grease free Torque arm Machine shaft Bolt Bronze bushing Tapered bushing Clamping ring Tightening bolt for the tapered bushing Tightening bolt for the clamping ring Protection cover cover cap Thrust collar Threaded hole for the tightening bolt during disassembly Hollow shaft Figure 4 8 Installing SIMOLOC ...

Page 47: ...ze bushing Remove any excessive oil using a clean cloth 7 Push the gearbox with the installed torque arm on the machine shaft against the clamping ring 8 Tighten the torque arm with the bolts only gently because the gearbox must have clearance for the subsequent mounting 9 Ensure that the thrust collar is placed at the correct position If the thrust collar is not placed at the correct position bri...

Page 48: ...ing bolt tightening torque Gearbox type Size Thread size Tightening torque Strength class 12 9 Nm F B C 29 M5 10 F B K C 39 F B K C 49 M6 16 F K C 69 F K 79 M8 38 F K C 89 4 9 4 3 Removing SIMOLOC Procedure 1 Remove all bolts completely 2 Screw the bolts into the threaded holes 3 Use the torque wrench to turn each of the bolts equally not crosswise repeating this procedure several times Observe th...

Page 49: ...ing benzine or a solvent remove the anti corrosion protection from the shaft ends and flanges 2 Check the seats or edges of the hollow and machine shafts for damage Please contact Technical Support if you notice any damage 3 Apply the mounting paste to the machine shaft Apply the paste uniformly 4 Fit the gearbox using the disk threaded spindle and nut Support is provided by the hollow shaft 5 Rep...

Page 50: ...maged rubber elements will not function properly Impacts can cause sparks Damaged rubber elements must be replaced immediately NOTICE Dangerous transient torques due to excess backlash Take care to prevent the torque arm causing excessive constraining forces e g due to the driven shaft running out of true NOTICE Impermissible gearbox loading caused by incorrect mounting Do not tension torque arms ...

Page 51: ...Installation suggestion for torque arms on F 29 F 189 Size Rubber buffer Washer Untensioned Tensioned l1 l1x d6 d1 d5 c6min mm mm mm mm mm mm 29 15 14 0 30 10 5 40 4 39 13 5 49 20 18 5 40 12 5 50 6 69 18 5 79 17 5 89 30 28 60 21 75 8 109 27 5 129 40 37 5 80 25 100 10 149 36 5 169 50 47 5 120 31 140 12 189 46 5 Procedure 1 Use the washers according to the table above 2 Use two nuts to secure the sc...

Page 52: ... axial play Figure 4 11 Mounting suggestion for torque arm on foot and flange The torque arm can be fitted in various positions depending on the hole circle pitch Figure 4 12 Toggle lever design For a toggle lever design derive the force in the range of 90 20 Procedure 1 Clean the contact surfaces between the housing and the torque arm 2 Tighten the bolts to the specified torque You have now mount...

Page 53: ...e breather valve is activated If the breather valve has a transport fixture it must be removed before commissioning Figure 5 1 Pressure breather valve with securing clip Remove the transport fixture by pulling the securing clip in the direction of the arrow 5 2 Checking the oil level prior to commissioning Check the oil level before commissioning Correct the oil quantity when required Please obser...

Page 54: ...egarding oil quantity and type of oil on the rating plate 5 3 Mount the oil expansion unit An oil expansion unit can be used depending on the power drive speed mounting position and transmission ratio The oil expansion unit is used to equalize changes in the oil volume caused by temperature fluctuations in operation Before commissioning the gearbox replace the screw plug with the oil expansion uni...

Page 55: ...ection or at the uppermost drill hole of the gearbox housing or of the motor bearing shield 3 Align the oil expansion unit so that it is vertical Oil expansion unit size 109 189 NOTICE Hose with leaks The hose of the oil expansion unit is subject to a natural aging process Check the hose for tears or leaks Never commission a leaky hose Replace the hose if necessary The unit is supplied as a mounti...

Page 56: ...earboxes The PT100 resistance thermometer operates with a disconnector The disconnector must be approved for the ATEX version The disconnector is installed outside the hazardous area Observe the operating instructions of the disconnector CAUTION Functional restriction of the sensor Note the following The sensor must be free of any dirt and residues Do not damage the cables or the insulation Lay th...

Page 57: ...nstalled in any position and can be used underwater Lubrication time controller Transparent housing Pressure generator Roller bearing grease H2 gas Unit floor Pressure piston Connection thread Figure 5 4 Automatic regreasing device Table 5 1 Technical data Grease fill quantity 125 ml Adjustable lubrication time 0 12 months Permissible ambient temperature 20 C 55 C Maximum operating pressure 3 bar ...

Page 58: ...or will burst at the preset breaking point between the housing and the funnel Open the lubricator before commissioning Press fresh grease into blocked channels with a grease gun Note Fill the lubricant channels and bearings with grease before installing the lubricator Procedure 1 Clean the area around the connection thread of the greasing point 2 Use a knife to cut off the seal at the lubricator o...

Page 59: ...e lubrication time is influenced by the resistance in the lubricant channels and the ambient temperature At an ambient temperature of 10 C the actual lubrication time is twice that for the set temperature At an ambient temperature of 40 C the actual lubrication time drops to approximately half that for the set temperature Figure 5 6 Lubrication time controller Procedure 1 Set the lubrication time ...

Page 60: ...arboxes ATEX version gearboxes The oil sensor operates with a disconnector The disconnector must be approved for the ATEX version The disconnector is installed outside the hazardous area Observe the operating instructions of the disconnector CAUTION Functional restriction of the sensor Note the following The sensor must be free of any dirt and residues Do not damage the cables or the insulation La...

Page 61: ... output units We recommend that you monitor the gearbox temperature indirectly by monitoring the motor current Changes are an indication of possible incipient damage CAUTION Malfunctions can cause injuries or gearbox damage In the event of changes during operation the drive unit must be switched off immediately Determine the cause of the fault using the fault table Page 61 Remedy faults or have fa...

Page 62: ...Operation BA 2030 60 Operating Instructions 11 2017 A5E37880173A RS AE ...

Page 63: ...reign objects in the oil irregular noise Checking the oil quality Page 71 Cleaning the gearbox Page 84 Change the oil Page 67 Excessive bearing play and or bearing defective Check the bearing and replace if necessary Defective gearing Check the gearing and replace if necessary Fastening bolts loose Checking tightness of fastening bolts Page 85 Excessive external load on the drive input and output ...

Page 64: ...hecking tightness of fastening bolts Page 85 Continue to monitor the gearbox Surface sealing defective e g on cover flange Reseal Damage in transit e g hairline cracks Check the gearbox for damage in transit Oil leak at the gearbox vent Incorrect oil level for the mounting position used and or incorrect venting position Check the venting position the mounting position Page 95 and the oil level Pag...

Page 65: ... Checking the oil quality Page 71 Excessive external load on the drive input and output Check the load against rated data you might need to correct the belt tension for example Motor brake is not released Check circuit connection of brake Check brake for wear and readjust if necessary Geared motor runs against backstop Change the direction of motor or backstop rotation Excessive play at drive inpu...

Page 66: ...Faults causes and remedies BA 2030 64 Operating Instructions 11 2017 A5E37880173A RS AE ...

Page 67: ... AG may be installed Only qualified personnel may perform the inspection maintenance and servicing work Please observe the General information and safety notes Page 7 Table 8 1 Maintenance measures Remedy Interval Description of work Monitor and check the geared motor for unusual noise vibrations and changes Daily if possible more frequently during operation Operation Page 59 Check the housing tem...

Page 68: ... blockage Observe the BA 2039 Operating Instructions Check the coupling For the first time after 3 months Please refer to the separate operating instructions Check that fastening bolts on gearboxes and add on elements are securely tightened Check that covers and plugs are securely fastened After 3 hours and then every 2 years Checking tightness of fastening bolts Page 85 Change the roller bearing ...

Page 69: ...ents are determined by the mounting position After removing the oil level screw the oil level may not be below the specified fill level NOTICE Damage to the gearbox due to open oil holes Dirt and damaging atmosphere can penetrate through open oil holes Close the gearbox immediately after checking the oil level or changing the oil Note Information about oil Refer to the rating plate for the type of...

Page 70: ...ted Check the oil quality Change the oil Fill in oil and top it up Note Gearbox in special mounting position The gearbox is intended for a specific rotation angle and is delivered with the correct quantity of oil for this purpose It is not possible to check the oil level You will find information regarding oil quantity and type of oil on the rating plate When draining the oil a higher residual qua...

Page 71: ...3 8 22 4 25 G 3 4 32 7 50 Procedure 1 Switch off the power supply to the drive unit 2 Unscrew the oil level screw see AUTOHOTSPOT Oil escapes if the maximum fill level is above the plug hole 3 Check the oil level Observe the fill level x 4 Top up the oil level if necessary and check it again 5 Check the state of the sealing ring on the sealing element If the sealing ring is damaged replace the sea...

Page 72: ...glass Figure 8 2 Oil level in the oil sight glass Top up the oil level if necessary and check it again 8 2 4 Checking the oil level using the oil dipstick optional In the M4 mounting position for ZF EF helical gearboxes the oil level can be checked with an oil dipstick Figure 8 3 Checking the oil level using the oil dipstick To check the oil level push the oil dipstick into the hole but do not scr...

Page 73: ...ositions Page 95 Venting Oil level Procedure 1 Allow the geared motor to run for a short time Wear and contaminant particles are visible in the oil shortly after shutting down 2 Switch off the power supply to the drive unit 3 Unscrew the sealing element at one of the points marked with the symbols listed above 4 Remove some oil using a suction pump and a flexible hose for example 5 Check the state...

Page 74: ...t manufacturers must not be mixed Have the manufacturer confirm that the new oil is compatible with the remaining volume of used oil If very different types of oil or oils with very different additives are changed always flush out the gearbox with the new oil When changing from mineral oil to polyglycol oil PG or vice versa it is vital to flush the gearbox twice All traces of old oil must be compl...

Page 75: ... the sealing element with a new one 6 After draining the oil seal the gearbox immediately using the sealing element You have now drained the oil from the gearbox 8 2 6 3 Flushing the gearbox when changing between incompatible oils WARNING Impermissible mixing of oils leads to damage Residual quantities of original oil can impair the specific properties of the new oil A flushing process is required...

Page 76: ...al oil using a cloth 2 Unscrew the vent plug 3 Fill the gearbox with a flushing oil using a filter filter mesh max 25 μm For the flushing oil use either the new oil or one that is compatible with the new oil and is less expensive 4 Operate the gearbox for 15 to 30 minutes under a low load 5 Place a suitable and sufficiently large receptacle underneath the oil drain plug 6 Remove the oil drain plug...

Page 77: ...Observe the symbols in the diagrams of the Mounting positions Page 95 Venting Procedure 1 Unscrew the vent plug 2 Fill the gearbox with fresh oil Use a filler filter with mesh of max 25 μm 3 Check the oil level 4 Top up the oil level if necessary and check it again 5 Check the state of the sealing ring on the sealing element If the sealing ring is damaged replace the sealing element with a new one...

Page 78: ...460 Castrol Optileb GT 1800 460 If following agreement the gearbox is filled at the factory with special lubricant for the special applications referred to above the lubricant must be shown on the rating plate 8 2 8 Change the roller bearing grease The roller bearings are lubricated in the factory with the greases listed in the table Renew the grease quantify for grease lubricated bearings with ea...

Page 79: ...ce in determining the individual lubricant change interval Note Oil sump temperatures above 80 C can reduce service life A temperature increase by 10 K halves the service life by the amount as shown in the figure titled Guide values for oil change intervals For a 80 C oil sump temperature the following service life can be expected when observing the properties specified by Siemens AG Table 8 4 Ser...

Page 80: ... interval in operating hours h Figure 8 4 Guide values for oil change intervals Grease service life of roller bearing greases Roller bearings and the clearance in front are filled with sufficient grease Under approved operating conditions and ambient temperatures no regreasing is required We recommend that the grease in the bearings is also renewed when the oil or shaft sealing rings are replaced ...

Page 81: ...ssible temperature for Mineral oil 90 C for brief periods 100 C Polyglycols and polyalphaolefins 100 C for brief periods 110 C Synthetic esters 90 C The minimum permissible temperature for initial filling corresponds to the lowest ambient temperature specified on the rating plate The oil used must be approved for use in the ambient temperature range given on the rating plate When changing the oil ...

Page 82: ...one of these gearbox lubricants These gearbox oils are subject to constant testing and meet the specified requirements It is possible that the recommended oils are removed or replaced by oils that have been further developed at a later point in time We recommend that you regularly check as to whether the selected lubricating oil is still recommended by Siemens Otherwise change the product 8 3 Lubr...

Page 83: ...9000 101 150 10000 10000 9000 9000 7000 151 250 9000 7000 7000 5000 5000 251 400 7000 5000 5000 4000 4000 Roller bearing grease NOTICE Impermissible mixing of roller bearing greases results in damage Residual quantities of original oil can impair the specific properties of the new oil When regreasing do not mix greases with a different soap base For regreasing use lithium saponified roller bearing...

Page 84: ...o the following number of operating hours Table 8 7 Maintenance interval in operating hours h for relubrication Output speed n2 Operating hours for size 89 109 129 149 169 rpm h 30 80000 80000 80000 80000 50000 31 50 80000 50000 50000 40000 40000 51 100 40000 32000 32000 28000 25000 101 150 28000 28000 25000 25000 20000 151 250 25000 20000 20000 15000 15000 251 400 20000 15000 15000 10000 10000 8 ...

Page 85: ...ificant or leaking continues after the running in phase the shaft sealing ring must be replaced to prevent consequential damage Table 8 8 Description and measures Status Description Measures Notes Film of moisture on the shaft sealing ring Film of moisture as a result of the inherent principle of operation apparent leakage Remove using a clean cloth and continue to observe This does not represent ...

Page 86: ...r indicates the oil level only when the gearbox is shut down Lower the oil level and fill it up again until the oil level sensor gives a switching signal Please refer to the separate operating instructions for the oil level sensor 8 8 Cleaning the gearbox NOTICE Dust deposits cause higher housing temperatures Dust deposits prevent heat radiation Keep the geared motor free from dirt and dust NOTICE...

Page 87: ...tightening torque is 10 The tightening torque is based on a friction coefficient of μ 0 14 Table 8 9 Tightening torques for fastening bolts Thread size Tightening torque for strength class 8 8 10 9 12 9 Nm Nm Nm M4 3 4 5 M5 6 9 10 M6 10 15 18 M8 25 35 41 M10 50 70 85 M12 90 120 145 M16 210 295 355 M20 450 580 690 M24 750 1 000 1 200 M30 1 500 2 000 2 400 M36 2 500 3 600 4 200 8 10 Inspecting the g...

Page 88: ...ons 11 2017 A5E37880173A RS AE 8 11 Replacing the hose of the oil expansion unit NOTICE Hose with leaks The hose of the oil expansion unit is subject to natural wear The service life depends on the operating conditions Check the hose regularly for tears or leaks Renew the hose every 4 years at the latest ...

Page 89: ...ic laws Under German law to allow optimal treatment of the oil 4 VI Used Oil oils with different disposal codes must not be mixed with one another Collect and dispose of used oil in accordance with regulations Remove oil spillages immediately with an oil binding agent in compliance with environmental requirements Dispose of the housing parts gears shafts and roller bearings of the geared motor as ...

Page 90: ...Disposal BA 2030 88 Operating Instructions 11 2017 A5E37880173A RS AE ...

Page 91: ... gearbox Intermediate helical gearbox Input unit F D F 89 Z 39 K4 100 Gearbox type F Stage D Type F Size 89 Stage Z Size 39 Input unit K4 for motor size 100 Table 10 2 Type designation code Gearbox type Helical gearbox F Parallel shaft gearbox B Bevel gearbox two stage K Bevel gearbox three stage C Helical worm gearbox Stage E Single stage Z Two stage D Three stage ...

Page 92: ...LOC assembly system Special features W Reduced backlash version Intermediate helical gearbox transmission stage Z Two stage D Three stage Input unit K2 Coupling adapter with flexible coupling for fitting an IEC motor K3 Coupling adapter with flexible coupling for fitting a NEMA motor K4 Short adapter with plug in connection for fitting an IEC motor K5 Short adapter with plug in connection for fitt...

Page 93: ...s the data for the entire drive In certain cases separate rating plates are attached to the gearbox and the motor Figure 10 1 Example of a SIMOGEAR rating plate 1 Data matrix code 2 Applied standard 3 Serial number FDU Siemens AG Bahnhofstr 40 72072 Tübingen Germany 4 CE marking or other marking if required 5 Article number 6 Type designation 7 Mounting position 8 Degree of protection according to...

Page 94: ...7 Rated braking torque TBr Nm 28 Brake supply voltage U V Frequency 1 29 Rated frequency f Hz 30 Rated voltage range U V 31 Circuit graphical symbols according to DIN EN 60617 Part 6 IEC 60617 6 32 Rated current I N A 33 Power factor cos φ 34 Rated output PN kW 35 Duty type 36 Efficiency class marking according to IEC 60034 30 37 Rated speed n N rpm Frequency 2 38 Rated frequency f Hz 39 Rated vol...

Page 95: ...Mounting position 9 Weight m kg 10 Ambient temperature 11 1 Gas explosion protection type 11 2 Dust explosion protection type 12 Customer ID 13 Oil quantity l main gearbox intermediate gearbox 14 Type of oil 15 Oil viscosity ISO VG class according to DIN 51519 ISO 3448 16 Total transmission ratio i Frequency 1 17 Rated frequency f Hz 18 Gearbox output speed n2 rpm 19 Geared motor output torque T2 ...

Page 96: ...rgy level SIMOGEAR geared motors have noise levels below the permissible noise levels defined for gearboxes in VDI guideline 2159 and for motors in IEC 60034 9 In conjunction with gearboxes the motor noise values LpfA or LWA increase on average by 3 dB A The circumferential velocity of the motor pinion has a significant influence on the additional gearbox noise As a consequence higher speeds or lo...

Page 97: ...y of lubricant is provided The symbols are shown for the standard mounting position Note Gearbox sizes 19 and 29 Gearbox sizes 19 and 29 are lubricated for life There is no opening to check the oil level In mounting positions M2 and M4 the gearboxes are equipped with a breather valve C29 has a breather valve in all mounting positions Description of the symbols Venting Oil level Oil drain A B Posit...

Page 98: ...ata 10 5 Mounting positions BA 2030 96 Operating Instructions 11 2017 A5E37880173A RS AE 10 5 2 Single stage helical gearboxes Figure 10 3 Mounting positions for helical gearbox E foot mounted design sizes 39 149 ...

Page 99: ...Technical data 10 5 Mounting positions BA 2030 Operating Instructions 11 2017 A5E37880173A RS AE 97 Figure 10 4 Mounting positions for helical gearbox EF EZ flange mounted design sizes 39 149 ...

Page 100: ... 10 5 Mounting positions BA 2030 98 Operating Instructions 11 2017 A5E37880173A RS AE 10 5 3 Two and three stage helical gearbox Figure 10 5 Mounting positions for helical gearbox D Z foot mounted design sizes 19 29 ...

Page 101: ...Technical data 10 5 Mounting positions BA 2030 Operating Instructions 11 2017 A5E37880173A RS AE 99 Figure 10 6 Mounting positions for helical gearbox D Z foot mounted design sizes 39 189 ...

Page 102: ...Technical data 10 5 Mounting positions BA 2030 100 Operating Instructions 11 2017 A5E37880173A RS AE Figure 10 7 Mounting positions for helical gearbox DB ZB foot flange mounted design size 29 ...

Page 103: ...Technical data 10 5 Mounting positions BA 2030 Operating Instructions 11 2017 A5E37880173A RS AE 101 Figure 10 8 Mounting positions for helical gearbox DB ZB foot flange mounted design sizes 39 89 ...

Page 104: ...data 10 5 Mounting positions BA 2030 102 Operating Instructions 11 2017 A5E37880173A RS AE Figure 10 9 Mounting positions for helical gearbox DF ZF flange mounted design and DZ ZZ with housing flange sizes 19 29 ...

Page 105: ...l data 10 5 Mounting positions BA 2030 Operating Instructions 11 2017 A5E37880173A RS AE 103 Figure 10 10 Mounting positions for helical gearbox DF ZF flange mounted design and DZ ZZ with housing flange size 39 ...

Page 106: ... 5 Mounting positions BA 2030 104 Operating Instructions 11 2017 A5E37880173A RS AE Figure 10 11 Mounting positions for helical gearbox DF ZF flange mounted design sizes 49 189 and DZ ZZ with housing flange sizes 49 129 ...

Page 107: ...ata 10 5 Mounting positions BA 2030 Operating Instructions 11 2017 A5E37880173A RS AE 105 10 5 4 Parallel shaft gearbox Figure 10 12 Mounting positions for parallel shaft gearbox F AD shaft mounted design size 29 ...

Page 108: ...Technical data 10 5 Mounting positions BA 2030 106 Operating Instructions 11 2017 A5E37880173A RS AE Figure 10 13 Mounting positions for parallel shaft gearbox F AD shaft mounted design sizes 39 189 ...

Page 109: ...data 10 5 Mounting positions BA 2030 Operating Instructions 11 2017 A5E37880173A RS AE 107 Figure 10 14 Mounting positions for parallel shaft gearbox F F flange mounted design and F Z with housing flange size 29 ...

Page 110: ...ta 10 5 Mounting positions BA 2030 108 Operating Instructions 11 2017 A5E37880173A RS AE Figure 10 15 Mounting positions for parallel shaft gearbox F F flange mounted design and F Z with housing flange sizes 39 189 ...

Page 111: ...Technical data 10 5 Mounting positions BA 2030 Operating Instructions 11 2017 A5E37880173A RS AE 109 Figure 10 16 Mounting positions for parallel shaft gearbox F foot mounted design size 29 ...

Page 112: ...Technical data 10 5 Mounting positions BA 2030 110 Operating Instructions 11 2017 A5E37880173A RS AE Figure 10 17 Mounting positions for parallel shaft gearbox F foot mounted design sizes 39 189 ...

Page 113: ...chnical data 10 5 Mounting positions BA 2030 Operating Instructions 11 2017 A5E37880173A RS AE 111 10 5 5 Bevel gearbox Figure 10 18 Mounting positions for bevel gearbox B foot mounted design sizes 19 29 ...

Page 114: ...Technical data 10 5 Mounting positions BA 2030 112 Operating Instructions 11 2017 A5E37880173A RS AE Figure 10 19 Mounting positions for bevel gearbox B foot mounted design sizes 39 49 ...

Page 115: ...al data 10 5 Mounting positions BA 2030 Operating Instructions 11 2017 A5E37880173A RS AE 113 Figure 10 20 Mounting positions for bevel gearbox B F flange mounted design and B Z with housing flange sizes 19 29 ...

Page 116: ...al data 10 5 Mounting positions BA 2030 114 Operating Instructions 11 2017 A5E37880173A RS AE Figure 10 21 Mounting positions for bevel gearbox B F flange mounted design and B Z with housing flange sizes 39 49 ...

Page 117: ...Technical data 10 5 Mounting positions BA 2030 Operating Instructions 11 2017 A5E37880173A RS AE 115 Figure 10 22 Mounting positions for bevel gearbox BAD shaft mounted design sizes 19 29 ...

Page 118: ...Technical data 10 5 Mounting positions BA 2030 116 Operating Instructions 11 2017 A5E37880173A RS AE Figure 10 23 Mounting positions for bevel gearbox BAD shaft mounted design sizes 39 49 ...

Page 119: ...Technical data 10 5 Mounting positions BA 2030 Operating Instructions 11 2017 A5E37880173A RS AE 117 Figure 10 24 Mounting positions for bevel gearbox K foot mounted design sizes 39 189 ...

Page 120: ...l data 10 5 Mounting positions BA 2030 118 Operating Instructions 11 2017 A5E37880173A RS AE Figure 10 25 Mounting positions for bevel gearbox K F flange mounted design and KAZ with housing flange sizes 39 189 ...

Page 121: ...Technical data 10 5 Mounting positions BA 2030 Operating Instructions 11 2017 A5E37880173A RS AE 119 Figure 10 26 Mounting positions for bevel gearboxes KAD shaft mounted design sizes 39 189 ...

Page 122: ...l data 10 5 Mounting positions BA 2030 120 Operating Instructions 11 2017 A5E37880173A RS AE 10 5 6 Helical worm gearbox Figure 10 27 Mounting positions for helical worm gearbox CAD shaft mounted design size 29 ...

Page 123: ...Technical data 10 5 Mounting positions BA 2030 Operating Instructions 11 2017 A5E37880173A RS AE 121 Figure 10 28 Mounting positions for helical worm gearbox CAD shaft mounted design sizes 39 89 ...

Page 124: ...cal data 10 5 Mounting positions BA 2030 122 Operating Instructions 11 2017 A5E37880173A RS AE Figure 10 29 Mounting positions for helical worm gearbox CF flange mounted design and CAZ housing flange size 29 ...

Page 125: ...l data 10 5 Mounting positions BA 2030 Operating Instructions 11 2017 A5E37880173A RS AE 123 Figure 10 30 Mounting positions for helical worm gearbox CF flange mounted design and CAZ housing flange sizes 39 89 ...

Page 126: ...Technical data 10 5 Mounting positions BA 2030 124 Operating Instructions 11 2017 A5E37880173A RS AE Figure 10 31 Mounting positions for helical worm gearbox C foot mounted design size 29 ...

Page 127: ...Technical data 10 5 Mounting positions BA 2030 Operating Instructions 11 2017 A5E37880173A RS AE 125 Figure 10 32 Mounting positions for helical worm gearbox C foot mounted design sizes 39 89 ...

Page 128: ... quantity of lubricant is provided The symbols are shown for the standard mounting position Note Horizontal operating position In a horizontal operating position the bulging part of the housing of the intermediate helical gearbox generally faces vertically downwards Note Helical gearbox size 19 The helical gearbox size 19 is lubricated for life There is no opening to check the oil level In vertica...

Page 129: ...ons BA 2030 Operating Instructions 11 2017 A5E37880173A RS AE 127 Horizontal operating position Vertical operating position a Main gearbox b Intermediate helical gearbox On opposite side Figure 10 33 Operating position for tandem gearbox ...

Page 130: ...end on the number of stages and transmission ratio of the gearbox The specified oil quantities are valid for the standard mounting position Note Tandem gearbox intermediate helical gearbox The oil quantity is specified for every individual gearbox and is valid for the standard mounting position Note Gearbox in special mounting position The gearbox is intended for a specific rotation angle and is d...

Page 131: ...0 3 D 29 0 15 0 65 0 45 0 5 0 55 0 4 D 39 0 25 0 9 0 8 0 85 0 8 0 7 D 49 0 55 1 8 1 8 1 7 1 7 1 2 D 59 0 45 1 9 1 9 1 8 1 8 1 2 D 69 0 6 2 2 4 2 3 2 2 1 5 D 79 1 3 5 3 7 3 6 3 4 2 3 D 89 2 6 5 6 2 6 6 4 2 D 109 2 9 11 3 11 3 10 9 8 7 3 D 129 5 6 17 9 18 5 17 7 16 9 12 1 D 149 9 1 30 5 28 5 28 5 26 20 5 D 169 12 9 45 45 43 5 40 5 33 D 189 17 9 65 77 77 59 59 Z 19 0 15 0 5 0 45 0 5 0 4 0 35 Z 29 0 2...

Page 132: ... 48 77 51 5 52 FZ 29 0 6 0 9 0 4 0 7 0 5 0 45 FZ 39 0 95 1 3 0 8 1 4 0 9 0 85 FZ 49 1 6 2 5 1 6 2 5 1 6 1 6 FZ 69 2 2 2 8 1 6 2 9 1 9 1 9 FZ 79 2 8 4 1 2 9 4 2 2 7 2 9 FZ 89 4 9 7 7 5 9 8 4 5 2 5 5 FZ 109 9 1 13 7 9 4 13 1 9 9 3 FZ 129 15 6 21 5 16 7 25 15 6 16 3 FZ 149 23 5 34 24 37 22 5 24 FZ 169 38 54 37 5 59 36 5 38 5 FZ 189 57 77 50 80 52 5 54 Table 10 6 Oil quantities l for FD ZF sizes 29 18...

Page 133: ... 77 50 82 53 5 55 10 6 3 Bevel gearbox Table 10 7 Oil quantities l for B sizes 19 49 Type Mounting position M1 M2 M3 M4 M5 M6 B 19 0 15 0 3 0 4 0 45 0 3 0 3 B 29 0 25 0 55 0 7 0 85 0 55 0 5 B 39 0 5 0 95 1 3 1 6 0 95 0 9 B 49 1 1 7 2 4 3 1 1 8 1 5 Table 10 8 Oil quantities l for K KA KAS KAT sizes 39 189 Type Mounting position M1 M2 M3 M4 M5 A M6 B M6 A M5 B K 39 0 35 0 85 1 1 1 2 0 85 0 9 K 49 0 ...

Page 134: ... 5 6 K 109 3 7 7 4 9 6 11 7 7 6 8 2 K 129 6 5 13 5 17 5 20 5 13 8 14 2 K 149 9 6 21 5 29 34 5 22 5 23 5 K 169 17 31 47 57 5 35 5 38 5 K 189 24 5 53 73 87 53 5 59 Table 10 10 Oil quantities l for KF sizes 39 189 Type Mounting position M1 M2 M3 M4 M5 A M6 B M6 A M5 B KF39 0 35 0 9 1 2 1 3 0 95 1 KF49 0 6 1 4 2 2 2 1 6 1 7 KF69 0 85 2 2 8 3 1 2 4 2 4 KF79 1 2 2 3 3 1 3 8 3 2 5 KF89 2 1 4 6 6 5 7 6 5 ...

Page 135: ... 0 75 2 6 2 6 2 9 1 6 1 7 C 89 1 2 4 2 4 8 5 2 8 2 9 Table 10 12 Oil quantities l for CZ CAF CAZ CAD sizes 29 89 Type Mounting position M1 M2 M3 M4 M5 M6 C 29 0 15 0 5 0 55 0 5 0 35 0 35 C 39 0 3 1 1 0 95 1 0 6 0 6 C 49 0 6 1 9 1 8 1 9 1 1 1 1 C 69 0 8 2 6 2 6 3 1 6 1 6 C 89 1 4 4 4 5 5 4 3 3 Table 10 13 Oil quantities l for CF sizes 29 89 Type Mounting position M1 M2 M3 M4 M5 M6 CF29 0 15 0 5 0 5...

Page 136: ...0 15 D 59 D19 0 45 0 15 1 9 0 45 1 9 0 15 2 1 0 45 1 8 0 15 1 2 0 15 Z 69 Z19 0 65 0 15 2 1 0 5 2 6 0 15 2 9 0 5 2 3 0 15 0 85 0 15 Z 69 D19 0 65 0 15 2 1 0 45 2 6 0 15 2 9 0 45 2 3 0 15 0 85 0 15 D 69 Z19 0 6 0 15 2 0 5 2 4 0 15 2 7 0 5 2 2 0 15 1 5 0 15 D 69 D19 0 6 0 15 2 0 45 2 4 0 15 2 7 0 45 2 2 0 15 1 5 0 15 Z 79 Z39 1 1 0 3 3 8 0 95 3 9 0 3 4 5 1 3 7 0 3 1 4 0 3 Z 79 D39 1 1 0 25 3 8 0 9 3...

Page 137: ...0 45 1 6 0 15 3 4 0 45 1 9 0 15 1 9 0 15 FD 69 Z19 2 2 0 15 2 7 0 5 1 6 0 15 3 2 0 5 1 8 0 15 1 8 0 15 FD 69 D19 2 2 0 15 2 7 0 45 1 6 0 15 3 2 0 45 1 8 0 15 1 8 0 15 FZ 79 Z39 2 8 0 3 4 1 0 95 2 9 0 3 4 9 1 2 7 0 3 2 9 0 3 FZ 79 D39 2 8 0 25 4 1 0 9 2 9 0 25 4 9 0 9 2 7 0 25 2 9 0 25 FD 79 D39 3 0 25 3 8 0 9 2 7 0 25 4 6 0 9 2 6 0 25 2 7 0 25 FZ 89 Z39 4 9 0 3 7 7 0 95 5 9 0 3 9 6 1 5 2 0 3 5 5 0...

Page 138: ...F69 Z19 2 4 0 15 2 8 0 5 1 6 0 15 3 4 0 5 1 9 0 15 1 9 0 15 FDF69 D19 2 4 0 15 2 8 0 45 1 6 0 15 3 4 0 45 1 9 0 15 1 9 0 15 FZF79 Z39 2 9 0 3 4 2 0 95 2 9 0 3 5 1 2 9 0 3 2 8 0 3 FZF79 D39 2 9 0 25 4 2 0 9 2 9 0 25 5 0 9 2 9 0 25 2 8 0 25 FDF79 D39 3 1 0 25 3 9 0 9 2 7 0 25 4 7 0 9 2 7 0 25 2 6 0 25 FZF89 Z39 5 1 0 3 7 7 0 95 5 8 0 3 9 8 1 5 3 0 3 5 4 0 3 FZF89 D39 5 1 0 25 7 7 0 9 5 8 0 25 9 8 0 ...

Page 139: ...2 0 45 2 5 0 15 3 0 45 2 2 0 15 2 2 0 15 K 79 D39 1 0 25 2 2 0 9 2 9 0 25 3 7 0 9 2 7 0 25 2 5 0 25 K 89 D39 1 9 0 25 4 5 0 9 6 0 25 7 3 0 9 5 0 25 5 3 0 25 K 109 D39 3 0 25 7 2 0 9 9 2 0 25 11 6 0 9 7 1 0 25 7 5 0 25 K 129 D49 6 2 0 55 13 4 1 8 16 6 0 55 21 5 1 9 13 2 0 55 13 6 0 55 K 149 D49 9 3 0 55 21 1 8 28 0 55 36 1 9 21 5 0 55 22 5 0 55 K 169 D69 17 0 6 31 2 47 0 6 63 2 65 35 5 0 6 38 5 0 6...

Page 140: ...6 0 15 1 4 0 5 2 0 15 2 4 0 5 1 6 0 15 1 7 0 15 KF69 Z19 0 85 0 15 2 0 5 2 8 0 15 3 4 0 5 2 4 0 15 2 4 0 15 KF79 Z39 1 2 0 3 2 3 0 95 3 1 0 3 4 1 1 3 0 3 2 5 0 3 KF89 Z39 2 1 0 3 4 6 0 95 6 5 0 3 8 1 5 6 0 3 5 5 0 3 KF109 Z39 3 6 0 3 7 4 0 95 9 8 0 3 12 8 1 8 1 0 3 7 8 0 3 KF129 Z49 6 7 0 55 13 9 1 9 18 1 0 55 24 2 1 14 4 0 55 14 8 0 55 KF149 Z49 9 7 0 55 22 1 9 30 5 0 55 39 2 1 23 0 55 24 0 55 KF...

Page 141: ... Z19 0 3 0 15 1 1 0 5 0 95 0 15 1 0 5 0 6 0 15 0 6 0 15 C 49 Z19 0 6 0 15 1 9 0 5 1 8 0 15 1 9 0 5 1 1 0 15 1 1 0 15 C 69 Z19 0 8 0 15 2 6 0 5 2 6 0 15 3 0 5 1 6 0 15 1 6 0 15 C 89 Z39 1 4 0 3 4 4 0 95 5 0 3 5 4 1 3 0 3 3 0 3 C 39 D19 0 3 0 15 1 1 0 45 0 95 0 15 1 0 45 0 6 0 15 0 6 0 15 C 49 D19 0 6 0 15 1 9 0 45 1 8 0 15 1 9 0 45 1 1 0 15 1 1 0 15 C 69 D19 0 8 0 15 2 6 0 45 2 6 0 15 3 0 45 1 6 0 ...

Page 142: ...Technical data 10 6 Oil quantities BA 2030 140 Operating Instructions 11 2017 A5E37880173A RS AE ...

Page 143: ...d by Siemens If you do not use original spare parts and original accessories Siemens AG excludes every liability and warranty Siemens AG accepts the warranty only for original spare parts Note that special manufacturing and delivery specifications often apply to individual components All spare parts offered by Siemens AG are state of the art and conform to the latest legal regulations Please state...

Page 144: ...Spare parts 11 2 Lists of spare parts BA 2030 142 Operating Instructions 11 2017 A5E37880173A RS AE 11 2 Lists of spare parts 11 2 1 Helical gearbox E sizes 39 149 ...

Page 145: ...tput shaft 1225 Seal 1105 Parallel key 1301 Plug in pinion 1129 Supporting disk 1303 Slip on pinion 1130 Bearing 1304 Parallel key 1131 Shim 1305 Helical gear 1133 NILOS ring 1306 Parallel key 1135 Locking ring 1308 Locking ring 1136 Locking ring 1309 Seal 1140 Bearing 1401 Screw plug 1144 Supporting disk shim 1420 Vent filter 1145 Locking ring 1430 Eyebolt Figure 11 2 Helical gearbox E sizes 39 1...

Page 146: ... 144 Operating Instructions 11 2017 A5E37880173A RS AE 11 2 2 Helical gearbox D Z sizes 19 189 Note For gearbox sizes 19 and 29 we recommend that Siemens AG replaces the gearbox if service is required Parts subject to wear are available on request ...

Page 147: ... 1040 Output flange 1332 Bush locking ring 1045 Bolt 1340 Pinion shaft 1050 Housing cover 1344 Spacer bush 1051 Bolt 1345 Helical 1055 Seal 1346 Parallel key 1065 Sealing cap 1401 Screw plug 1070 Sealing cap 1420 Vent filter 1101 Output shaft 1430 Eyebolt 1105 Parallel key 1130 Bearing 1131 Shim 1133 NILOS ring 1135 Locking ring 1140 Bearing 1141 Supporting disk shim 1144 Supporting disk shim 1145...

Page 148: ...0 146 Operating Instructions 11 2017 A5E37880173A RS AE 11 2 3 Parallel shaft gearbox F sizes 29 189 Note For gearbox size 29 we recommend that Siemens AG replaces the gearbox if service is required Parts subject to wear are available on request ...

Page 149: ... 1306 Parallel key 1070 Sealing cap 1307 Spacer bush 1091 Rubber bush 1308 Locking ring 1093 Plug 1309 Seal 1101 Output shaft 1315 Bearing 1102 Bushing 1320 Bearing 1104 Seal 1321 Locking ring 1105 Parallel key 1325 Pinion shaft 1114 Cover NDE 1330 Helical 1115 Seal 1331 Parallel key 1116 Bolt 1340 Pinion shaft 1117 Screw retainer 1345 Helical 1118 Plug sealing cap 1346 Parallel key 1120 Shrink di...

Page 150: ...30 148 Operating Instructions 11 2017 A5E37880173A RS AE 11 2 4 Bevel gearbox B sizes 19 49 Note For gearbox sizes 19 and 29 we recommend that Siemens AG replaces the gearbox if service is required Parts subject to wear are available on request ...

Page 151: ...ories 1045 Bolt 1411 Bolt 1050 Housing cover 1412 Locking ring 1051 Bolt 1413 Disk 1055 Seal 1415 Locking ring 1070 Sealing cap 1418 Sealing cap 1090 Torque arm 1420 Vent filter 1091 Rubber bush 1095 Bolt 1101 Output shaft 1102 Bushing 1104 Seal 1105 Parallel key 1114 Cover NDE 1115 Seal 1116 Bolt 1118 Plug sealing cap 1120 Shrink disk 1121 Protective cap 1129 Supporting disk 1130 Bearing 1131 Shi...

Page 152: ...Spare parts 11 2 Lists of spare parts BA 2030 150 Operating Instructions 11 2017 A5E37880173A RS AE 11 2 5 Bevel gearbox K sizes 39 189 ...

Page 153: ...on 1061 Supporting disk 1303 Slip on pinion 1062 Shim 1304 Parallel key 1063 NILOS ring 1305 Helical 1066 Locking ring 1306 Parallel key 1067 Locking ring 1308 Locking ring 1068 Tapered roller bearing 1309 Seal 1070 Sealing cap 1312 Disk 1090 Torque arm 1313 Bolt nut 1091 Rubber bush 1314 Screw lock 1093 Plug 1320 Bevel gear pair 1095 Bolt 1325 Pinion shaft 1096 Screw lock 1327 Parallel key 1101 O...

Page 154: ...030 152 Operating Instructions 11 2017 A5E37880173A RS AE 11 2 6 Helical worm gearbox C sizes 29 89 Note For gearbox size 29 we recommend that Siemens AG replaces the gearbox if service is required Parts subject to wear are available on request ...

Page 155: ...ge 1411 Bolt 1045 Bolt 1412 Locking ring 1070 Sealing cap 1413 Disk 1090 Torque arm 1415 Locking ring 1091 Rubber bush 1418 Sealing cap 1095 Bolt 1420 Vent filter 1101 Output shaft 1102 Bushing 1104 Seal 1105 Parallel key 1114 Cover NDE 1115 Seal 1116 Bolt 1118 Plug sealing cap 1120 Shrink disk 1121 Protective cap 1129 Supporting disk 1130 Bearing 1131 Shim 1132 Supporting disk shim 1135 Locking r...

Page 156: ...Spare parts 11 2 Lists of spare parts BA 2030 154 Operating Instructions 11 2017 A5E37880173A RS AE 11 2 7 SIMOLOC assembly system sizes 29 89 ...

Page 157: ...rotective cap 1122 SIMOLOC mounting kit 1123 Thrust collar 1124 Snap ring 1125 Tapered bushing 1126 Bolt 1127 Clamping ring 1128 Bushing 1129 Supporting disk 1130 Bearing 1131 Shim 1132 Bushing 1133 NILOS ring 1135 Locking ring 1140 Bearing 1143 NILOS ring 1146 Locking ring 1160 Shaft sealing ring 1345 Helical 1346 Parallel key Figure 11 8 SIMOLOC assembly system sizes 29 89 ...

Page 158: ... parts 11 2 Lists of spare parts BA 2030 156 Operating Instructions 11 2017 A5E37880173A RS AE 11 2 8 XLplus and VLplus heavy duty bearing systems sizes 89 169 Figure 11 9 XLplus and VLplus helical gearboxes ...

Page 159: ...5 Adapter 1161 Shaft sealing ring 1088 Plug 1166 Shaft sealing ring 1101 Output shaft 1168 Ring 1105 Parallel key 1169 Axial seal 1118 Plug sealing cap 1345 Helical 1129 Supporting disk 1346 Parallel key 1130 Bearing 1407 Screw plug oil sight glass oil sensor 1131 Shim 1411 Bolt 1135 Locking ring 1412 Locking ring 1139 Supporting disk 1413 Disk 1140 Bearing 1414 Screw plug automatic regreasing dev...

Page 160: ...Spare parts 11 2 Lists of spare parts BA 2030 158 Operating Instructions 11 2017 A5E37880173A RS AE ...

Page 161: ...I are applied for the incomplete machine specified above and are complied with The risks not relevant for the product are not listed 1 1 1 1 1 2 1 1 3 1 1 5 1 2 4 4 1 2 6 1 3 1 1 3 2 1 3 3 1 3 4 1 3 6 1 3 8 1 1 4 1 1 4 2 1 4 2 1 1 5 1 1 5 2 1 5 4 1 5 5 1 5 6 1 5 8 1 5 9 1 5 10 1 5 11 1 5 13 1 5 15 1 6 1 1 6 2 1 7 1 1 7 1 1 1 7 2 1 7 3 1 7 4 1 7 4 1 1 7 4 2 1 7 4 3 When developing and manufacturing...

Page 162: ...ospheres Conformance with the regulations laid down in these Directives is proven by fully complying with the following standards DIN EN 1127 1 2011 DIN EN 13463 1 2009 DIN EN 13463 5 2004 DIN EN 13463 6 2005 DIN EN 13463 8 2004 DIN EN 60079 0 2014 DIN EN 15198 2007 Explosion protection type for equipment group II of categories 2 and 3 II 2G Ex h IIB T4 Gb II 2G Ex h IIC T4 Gb II 2D Ex h IIIB T120...

Page 163: ...n to this information YOUR ideas and suggestions are important Please forward us your knowledge Send the completed following preprinted form to Siemens AG Quality Management Bahnhofstr 40 72072 Tübingen Germany or to the e mail address sales sgm aud siemens com Your data Name Company Street City Phone E Mail Product Current situation Change This advantage results We appreciate your contribution ...

Page 164: ...Your suggestions BA 2030 162 Operating Instructions 11 2017 A5E37880173A RS AE ...

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