Siemens Add 7 AddFEM Manual Download Page 8

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AddFEM

AddFEM

C79000–G8076–C900–03

Area of Application

1-1

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.1

Categorization and Features

1-2

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.1.1

AddFEM

1-2

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.1.2

Applications of the variants 6DL3100–8AC

1-4

. . . . . . . . . . . . . . . . . . . . . . . . . .

1.1.3

Driver Blocks

1-6

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Design

2-1

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.1

Structure of the AddFEM

2-2

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.2

Operating and Display Elements

2-3

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.3

Connection Elements

2-7

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Mode of Operation

3-1

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.1

Functional Features

3-2

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.1.1

Operating States

3-2

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.1.2

General Features

3-4

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.1.3

Operating principle of the 2–channel speed detection with sense of rotation
recognition 3–5

3.2

Operating Modes

3-7

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.3

Redundancy Functions with AddFEM

3-10

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.3.1

Redundancy of PROFIBUS DP Connection

3-13

. . . . . . . . . . . . . . . . . . . . . . . . .

3.3.2

Monitoring and Changeover by Means of Signs of Life

3-14

. . . . . . . . . . . . . . . .

3.3.3

Self–learning Sign of Life Cycle Time

3-16

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.3.4

Status Information from AddFEM to the AP

3-16

. . . . . . . . . . . . . . . . . . . . . . . . .

3.3.5

Redundant AddFEMs

3-17

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.3.6

Interconnection of Redundant Inputs and Outputs

3-20

. . . . . . . . . . . . . . . . . . .

3.4

Preprocessing Functions with AddFEM
(applies only for 6DL3100–8AB)

3-22

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Technical Data

4-1

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.1

AddFEM

4-2

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.2

Safety, Environmental Conditions and EMC

4-14

. . . . . . . . . . . . . . . . . . . . . . . . .

4.3

PROFIBUS DP Telegram Structure

4-18

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.3.1

Parameterization Telegram

4-18

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.3.2

Input Telegram

4-19

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.3.3

Output Telegram

4-23

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.3.4

Coding of the Analog Values and Measured Value Ranges

4-25

. . . . . . . . . . . .

4.3.5

Diagnostic Message

4-27

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Commissioning / Operation / Maintenance

5-1

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.1

Mounting the AddFEM

5-2

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.2

Setting the PROFIBUS–DP Address

5-9

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.2.1

Setting the PROFIBUS DP Address for Bus A via Key–operated and Slide
Switches

5-9

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.2.2

Setting the PROFIBUS–DP Address for Bus B via Key–operated and Slide
Switches

5-12

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.2.3

Checking the Setting of the PROFIBUS–DP Address

5-15

. . . . . . . . . . . . . . . . .

5.2.4

Resetting the AddFEM

5-16

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.2.5

Setting the PROFIBUS–DP Address via the SIMATIC–Manager

5-17

. . . . . . .

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Summary of Contents for Add 7 AddFEM

Page 1: ...l service in house repair center WE BUY USED EQUIPMENT Sell your excess underutilized and idle used equipment We also offer credit for buy backs and trade ins www artisantg com WeBuyEquipment REMOTE INSPECTION Remotely inspect equipment before purchasing with our interactive website at www instraview com LOOKING FOR MORE INFORMATION Visit us on the web at www artisantg com for more information on ...

Page 2: ...Add 7 AddFEM Front End Module Manual Version 01 2003 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 3: ...6181 Karlsruhe Order No C79000 G8076 C900 Printed in the Federal Republic of Germany Siemens Aktiengesellschaft E Siemens AG 2003 Subject to change without prior notice Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 4: ...ation 3 Technical Data 4 Commissioning Operation Maintenance 5 Appendix Front Connector Pin Assignment A C79000 G8076 C900 04 Add 7 AddFEM Front End Module Manual Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 5: ... described in the catalog and in the technical description and only in connection with devices or components from other manufacturers which have been approved or recommended by Siemens This product can only function correctly and safely if it is transport ed stored set up and installed correctly and operated and maintained as recommended TELEPERMR SIMATICR and SIMATIC NETR are trademarks of Siemen...

Page 6: ...redundantly module redundancy and or to edit preprocessing functions on the AddFEM With 6DL3100 8AC it is possible to parameterize the AddFEM during current operation with DPV1 services Further Support Should you have any questions on the products described which are not answered in this documentation please contact your local Siemens partner CE Approval Our products fulfill the requirements of th...

Page 7: ...Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 8: ...ndant AddFEMs 3 17 3 3 6 Interconnection of Redundant Inputs and Outputs 3 20 3 4 Preprocessing Functions with AddFEM applies only for 6DL3100 8AB 3 22 4 Technical Data 4 1 4 1 AddFEM 4 2 4 2 Safety Environmental Conditions and EMC 4 14 4 3 PROFIBUS DP Telegram Structure 4 18 4 3 1 Parameterization Telegram 4 18 4 3 2 Input Telegram 4 19 4 3 3 Output Telegram 4 23 4 3 4 Coding of the Analog Values...

Page 9: ... 38 5 5 4 AS Redundant and AddFEM Redundant Operating Mode 3 5 43 5 5 5 Processing Times for Driver Function Blocks 5 44 5 5 6 Required Memory Space 5 44 5 6 Detailed Description of the Driver Function Blocks 5 45 5 6 1 FEM_AI Analog Input 5 45 5 6 2 FEM_AO Analog Output 5 52 5 6 3 FEM_DI Binary Input 5 55 5 6 4 FEM_DO Binary Input 5 60 5 7 Fault Elimination 5 63 5 7 1 Failure and Exchange of Redu...

Page 10: ...awing for DIN rail mounting 5 3 Figure 5 2 Dimensioned drawing for screw mounting 5 4 Figure 5 3 Module supply 24 V DC 5 5 Figure 5 4 Operating elements of the AddFEM 5 9 Figure 5 5 Assignment of the PROFIBUS DP address via the SIMATIC Manager 5 17 Figure 5 6 AddFEM operating elements 5 20 Figure 5 7 Configuring the AddFEM by means of the COM PROFIBUS configuration tool overwiew 5 26 Figure 5 8 Co...

Page 11: ...dress 5 15 Table 5 4 Resetting the AddFEM 5 16 Table 5 5 Explanation of the Error Status LEDs 5 21 Table 5 6 Configuration of the PROFIBUS DP addresses at the driver function block FEM_AI 5 36 Table 5 7 Input parameters of the FEM_AI 5 48 Table 5 8 Output parameters of the FEM_AI 5 50 Table 5 9 Input parameters of the FEM_AO 5 54 Table 5 10 Output parameters of the FEM_AO 5 55 Table 5 11 Input par...

Page 12: ...ddFEM C79000 G8076 C900 03 Area of Application Overview Section Contains Page 1 1 Categorization and Features 1 2 1 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 13: ...etection The number of the different signal types is structured so that one AddFEM module is sufficient for small applications due to the optimally designed signal mix whe reas several modules can naturally be used for more complex solutions The following signal inputs and outputs are available per AddFEM on the individual signal types 12 analog inputs of which 6 can be used as current inputs and ...

Page 14: ...his allows redundant system structures to be implemented As a rule the process input information is transferred in parallel via both PROFIBUS DP in terfaces By contrast only the process output information of the DP interface which is currently active is transferred to the output pins The process output information of the currently passive DP interface is analyzed for monitoring purposes The ma ste...

Page 15: ...th 10 pins each total of 80 I O pins on the front of the AddFEM These can be used to connect the process input and output signals Approvals In addition to a CE approval the AddFEM also has a UL CSA certification 1 1 2 Applications of the variants 6DL3100 8AC The extension of the AddFEM with DPV1 services is particularly suitable to supply front end functions FEF with parameter data as required acy...

Page 16: ... AddFEM during running This means in particular that parameter values can be supplied to the front end function Diagnostics Device specific diagnostics Identifier specific diagnostics Module status Channel specific diagnostics X X X X One alarm can be signaled per diagnostic message Alarms Manufacturer specific alarms X This alarm can be used by a front end function Redundancy changeover Changeove...

Page 17: ... case of turbine applications with SYMADYN D sup plied via PROFIBUS user messages directly from the user program Driver blocks are available for the SIMATIC S7 Distribution via Siemens Aktiengesellschaft Automation and Drive Technology Division A D SE S21 V Siemensallee 84 D 76187 Karlsruhe Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 18: ...3 Design Section Contains Page 2 1 Structure of the AddFEM 2 2 2 2 Operating and Display Elements 2 3 2 3 Connection Elements 2 7 Overview 2 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 19: ...are printed AddFEM without cover AddFEM with cover Keyhole for wall mounting Strain relief Signal LED Operating and er ror status LED Operating mode Redundancy and service interface Process signals Analog Redundant PROFIBUS DP Module supply 24 V DC Process signals Digital Grounding key operated switch Figure 2 1 AddFEM with and without cover The AddFEM module can be mounted optionally on mounting ...

Page 20: ... removed in this position so that unauthorized changing of the operating mode is not possible Only for 6DL3100 8AB 8AC Preprocessing function FEF is executed In case of module redundancy a master reserve changeover is forced the module becomes a forced reserve Warning The following point is to be observed if the redundancy control is carried out by the automation processor AP this is for example t...

Page 21: ...BUS DP station addresses are displayed via the DI signal LEDs in hexadecimal forms The least significant bit is at the top The display is activated for approx 5 seconds Position 1 Latched position Position of rest Position 2 Latched position No function RUN P MRES RUN STOP Note Reserved for function extensions The key cannot be withdrawn in this position Artisan Technology Group Quality Instrument...

Page 22: ... the error status LEDs and the two switches Positioning of the LEDs and operating ele ments Figure 2 2 AddFEM operating elements Meaning of the Error Status LEDs The error status LEDs are divided into 3 LED units with 4 LEDs each The error LEDs are position on the left the status LEDs are on the right Green Yellow Red Red Green Yellow Red Red Green Yellow Red Red INTF EXTF BUSF1 BUSF2 RED STOP DIS...

Page 23: ...unauthorized changing of the operating mode is not possible Only for 6DL3100 8AB 8AC Preprocessing function FEF is executed In the case of a module redundancy a master reserve changeo ver is forced so that the module becomes a forced reserve DISO Output disable Outputs are de activated due to commissioning or maintenance work AddFEM is in the state STOP or in the case of a module redundancy the Ad...

Page 24: ...US DP connection X3B PROFIBUS DP connection Module supply 24 V DC Grounding screw X4 Process signals Analog Out In X5 Process signals Analog In X6 Process signals Digital In X7 Process signals Digital Out Figure 2 3 Connection elements Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 25: ...tor Fig 2 3 Grounding and Control to load Isolation There is a grounding screw on the front panel below the module supply If the AddFEM is mounted on an underground which is not conductive or not grounded the module housing has to be grounded via this grounding screw EMC shielding measure The following function areas are isolated from each other Micro controller area including the analog inputs an...

Page 26: ...lease refer to the tables in Appendix A A B Figure 2 5 Front connector Of the 12 analog inputs 6 can be used optionally as power inputs or as voltage in puts The remaining 6 analog inputs can only be used as current inputs The 16 digital outputs can also be used as digital inputs Of the 15 digital inputs 3 can be used as counting pulse inputs for speed detection with without recognition of the dir...

Page 27: ...Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 28: ...3 1 Functional Features 3 2 3 2 Operating Modes 3 7 3 3 Redundancy Functions with AddFEM 3 10 3 4 Preprocessing Functions with AddFEM applies only for 6DL3100 8AB 8AC 3 22 Overview 3 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 29: ...Test for complete firmware Execution of the Run Up Self Test RUST Error reactions If grave errors occur through the RUST the AddFEM is reset and bran ches to the state RESET If no PROFIBUS DP message has been received yet the module waits for approx 4 seconds for valid messa ges The currently set address for DP A left LED 1 8 is displayed in binary form at the 16 signal LEDs for digital inputs Not...

Page 30: ...e MASTER module via the optical fiber cou pling RUN ACTIVE Outputs are active FEF preprocessing function is executed M R state at module redundancy Module is the MASTER It sends the update data to the RESERVE module via the optical fiber coupling STOP The STOP operating state can only be set via the key operated switch The output disable is activated M R state at module redundancy The module becom...

Page 31: ...uations have to be synchronized with the I O cycle and are there fore part of the I O cycle Self tests in the I O cycle PROFIBUS functionality Data transfer between Host and AddFEM Data transfer between the redundant AddFEMs Cycle runtimes Supply voltage Channel error of the process inputs or process outputs Co processor monitoring by the main processor Delayed Shutoff In case of a brief failure o...

Page 32: ...and 2 can be used for counting frequency detection with sense of rotation reco gnition A suitable 2 channel sensor has to be connected to Channels 1 and 2 to this purpose The leading signal is connected to Channel 1 and the lagging signal to Channel 2 Channel 3 can be used independently as a single channel meaning without sense of rotation recognition Displaying of the signed frequency detected on...

Page 33: ...has to be configured plant specifically on the host system Information on updating and possible speed differences between the two chan nels Module internal calculation of the frequency is always coupled to a signal change for the measurement of the period of oscillation and is therefore carried out at different moments at the 2 phase offset sensors When there are changes in the speed this therefor...

Page 34: ...d by the 6DL3100 8AB 8AC Setting the Operating Mode When SIMATIC S7 is used the PROFIBUS DP parameters can be set by means of the HW Config in the SIMATIC Manager The corresponding settings are carried out by means of the COM PROFIBUS software package when another system is used Operating mode Host AddFEM PROFIBUS 0 Single channel Single channel 1 PROFIBUS distributed I O device line 1 Redundant S...

Page 35: ... Single channel AddFEM Single channel PROFIBUS interface A activated Fig 3 1 Configuration with operating mode 0 AddFEM in Operating Mode 1 Fig 3 2 Configuration with operating mode 1 Host Redundant AddFEM Single channel Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 36: ... 2 Host Single channel AddFEM Redundant with optical fiber cable redun dancy coupling AddFEM in Operating Mode 3 Fig 3 4 Configuration with operating mode 3 Host Redundant AddFEM Redundant with optical fiber cable redun dancy coupling Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 37: ... over automatically to the redundant unit 1 out of 2 structure Smooth taking over of the master state by coupling via the optical fiber cable redundancy interface The changeover in the master state initiated by the AddFEM after error recogni tion meaning the switching off of the outputs of the previous master and swit ching on of the outputs of the previous reserve is carried out quasi smoothly fo...

Page 38: ... Master Reserve Changeover without Optical fiber Cable When the optical fiber cable coupling fails the master reserve assignment is deci ded by the Host The current error weighting of the modules is decisive for the as signment Process Inputs and Outputs Redundant AddFEMs have to assigned absolutely symmetrically with I O signals Artisan Technology Group Quality Instrumentation Guaranteed 888 88 S...

Page 39: ...ation with two redundancy nodes LAN AP A AP B DP A DP B Redundancy node Redundancy node Add FEM RK RK Redundancy coupling AP The two automation processors AP A and AP B in Fig 3 5 execute the same application software for example the turbine control function synchronously and cyclically One system AP A or AP B is the master and actively controls the out puts When faults occur in the master system ...

Page 40: ...PROFIBUS DP B Each AddFEM has two PROFIBUS DP connections The two busses operate in parallel The input information Input is always transferred in parallel to both automation processors The outputs of the AddFEM can theoretically only obey one of the two automation processors AP A or AP B Either the output data of the AP A or the output data of the AP B are output by the AddFEM For this reason a ma...

Page 41: ...SIMADYN D the algo rithm for generating the signs of life has to be confi gured refer to Section 3 3 2 Controller of the AddFEM 4 PrmCommand with new assignment of primary and backup channel Note DPV1_Status_3 Bit 7 PrmCmd has to be set in the parameterization message Firmware of the AddFEM 3 3 2 Monitoring and Changeover by Means of Signs of Life AP A AP B AddFEM Output DP A DP B DP A DP B Output...

Page 42: ...life codes between AP A and AP B If equivalent signs of life occurring only temporarily occur the old state is retained The AddFEM is changed over in accordance with the following algorithm Table 3 2 Changeover of the AddFEM Bus interface A supplies Bus interface B supplies Reaction of the AddFEM SoL 0x05 0x0A SoL 0x03 0x0C Use data from bus interface A SoL 0x05 0x0A SoL 0x05 0x0A Retain old state...

Page 43: ... life change the self learning function is not executed and life of time mo nitoring is not carried out 3 3 4 Status Information from AddFEM to the AP The AddFEM returns the received sign of life with the ORed active DP channel A B and the own error weighting i e the error status to the AP The active DP channel is returned ORed with the received sign of life in the most significant bit on byte off...

Page 44: ...R POWER ON Reset AddFEM 1 POWER ON Reset AddFEM 2 START UP Figure 3 9 Operating states from POWER ON to RUN Table 3 3 Explanations on the operating states Item Description 1 After the supply voltage has been switched on or after a hardware reset the AddFEM is in the START UP state after an initialization phase 2 If the start up is successfully the master AddFEM 1 changes to solo mode AddFEM 2 has ...

Page 45: ... ZRV by the AP if the redundancy communi cation fails S Failure or STOP of the master AddFEM S A greater error weighting at the master than at the reserve Error Weighting The own error status is sent back to the AP with the channel error weighting as the error weighting The error weighting is defined as follows Error weighting Error status Channel error weighting Channel Error Weighting The lower ...

Page 46: ...ddFEM Redundancy logic MRS FG KFG ZRV MRV LZ ZRV MRV LZ LDA MRS FG KFG LDA PROFIBUS Figure 3 10 Signals for controlling the redundancy logic Signals from the AddFEM to the Host Signal name Meaning Value FG Error weighting For structure refer to Chapter 4 KFG Channel error weighting Number of faulty I O channels LDA Sign of life active PROFIBUS DP channel Bit 0 3 Return SoL to Host Bit 4 6 Reserve ...

Page 47: ...applied to analog vol tage inputs and digital inputs Redundant analog current inputs on the other hand have to be connected in se ries Note that external Zener diodes for types see Fig 3 12 have to be connec ted parallel to the inputs so that the current can continue to flow via these exter nal Zener diodes when an AddFEM is replaced Note Redundant AddFEMs have to assigned absolutely symmetrically...

Page 48: ...detection A B DO Digital Output A B B A AddFEM Sensor actuator Legend Figure 3 11 Possible redundancy configurations 1 6 V bi directional e g 4 x BZX55 COV8 for 20 mA or 30 mA 1 6 V uni directional e g 2 x BZX55 COV8 for 0 20 mA or 4 20 mA Figure 3 12 Applicable diodes Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 49: ...ion is carried out in the GSD file by means of a numerical code 1 2 3 etc so that the GSD file does not have to be adapted at every new FEF Invalid basic settings for example default setting 0 activate the basic function i e only the I O function Changes in Values of Parameters For example characteristic curve adaptation controller parameters Kp Tn Tv etc In the case of 6DL3100 8AB the parameters ...

Page 50: ...ting automation components you can have user specific solutions created as loadable FEF functions Contact for the creation of further customer specific FEF applications Siemens Aktiengesellschaft Automation and Drive Technology Division A D SE S21V Robert Schwab Siemensallee 84 D 76181 Karlsruhe Tel 49 721 595 6053 Fax 49 721 595 6525 E Mail robert schwab siemens com Artisan Technology Group Quali...

Page 51: ...Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 52: ...nical Data Section Contains Page 4 1 AddFEM 4 2 4 2 Safety Environmental Conditions and EMC 4 14 4 3 PROFIBUS DP Message Structure 4 18 Overview 4 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 53: ...nal as protection against da mage cannot be replaced Control to load isolation The module consists of several function groups which are isolated from each other In operation the max permitted potential difference between these function groups amounts to 50 V The signals connections are assigned to the individual function groups as follows a Analog inputs and outputs plug connections X4 1 to X4 20 ...

Page 54: ...e PROFIBUS please refer to SIMATIC NET Manual for PROFIBUS Networks Order No 6GK1970 5CA20 0AA0 Cycle Times Input Output PROFIBUS and Connector X4 X7 Analog signal detection 666 667 µs Analog signal output 666 667 µs Digital signal detection1 666 667 µs Digital signal output 666 667 µs Counting pulse input 2 ms 1 Update every 666 667 µs Due to signal filtering there is an additional dead time of 6...

Page 55: ...50 µs for signal transitions from 0 to 1 50 µs for signal transitions from 1 to 0 Display The converted values read by the internal mi cro controller unit are displayed at the LEDs on the front Configuration of the terminals Refer to Appendix A connector X6 Page A 2 10 mA 5 mA 0 mA 0 10 20 30 Ie min Ie max Switching point min Switching point max Input characteristic curve of digital inputs Figure ...

Page 56: ...c signal evaluation every 2 ms Disturbing pulses smaller than 10 667 µs are filtered out Additional hardware evaluation by counter Input frequency fin 0 20 kHz Counter resolution 32 bits Measuring precision Better than 10 4 Updating interval 2 ms Integration period at frequencies 800 Hz 20 ms Filter During every updating instant the frequency is recalculated as the mean of the counting pul ses det...

Page 57: ...on recognition applies for 6DL3100 8AA 8AB as from Version 7 all 6DL3100 8AC If no more counting pulses arrive the frequency output is limited in accordance with the period which has passed since the last detected pulse The limit frequency F results from the period T since the last pulse as follows F 1 T dead_time 1 5 The dead time results from the cycle time of the detection and amounts to 0 to m...

Page 58: ...l counting pulse speed detection with sense of rotation recognition if one of the channels fails applies for 6DL3100 8AA as from Version 8 6DL3100 8AB as from Version 7 all 6DL3100 8AC If one of the two channels fails the value of the speed of the failed channel is redu ced step by step to 0 as in single channel detection The sign is frozen with the state which it had before the fault occurred Thi...

Page 59: ...Maximum inductivity at external suppressor diode 8 H without external suppressor diode Unlimited Unlimited Output delay time TQD dead time from com mand output to response of the output begin ning of the current rise 20 µs for signal transitions from 0 to 1 20 µs for signal transitions from 1 to 0 Output response time TQT from command output until the full output current is reached at 500 mA 50 µs...

Page 60: ... overload conditions 118 Input type Differential Common mode voltage range 6 V Common mode voltage suppression Direct voltage 50 Hz 60 Hz 0 05 V 55 dB 55 dB Total system input transfer time interval TAID TAIT 52 µs Sampling time including transient recovery time 20 µs Sampling repeat time 104 167 µs First order input filter Transition frequency 880 Hz Mean value generation across 4 measurements ea...

Page 61: ... Measuring range of the voltage inputs Only with the channels 1 to 6 0 10 V 1 755 V to 11 85 V 10 V 11 85 V Number and classification of the inputs 6 inputs measuring current 6 inputs mea suring either current or voltage Feedthrough between the channels at Direct voltage 50 Hz 60 Hz v 60 dB v 60 dB v 60 dB Non linearity t 0 01 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOUR...

Page 62: ...3 5 mA 500 Ω 4 20 mA 4 96 to 22 96 mA 500 Ω Power output range bipolar overflow range load impedance 20 mA 23 5 mA 500 Ω 30 mA 35 55 mA 300 Ω Power output bipolar only channels 1 to 4 1 50 mA 59 26 mA 180 Ω Monitoring tolerance of the output cur rent 4 Feedthrough between the channels at Direct voltage 50 Hz 60 Hz v 60 dB v 60 dB v 60 dB Non linearity t 0 1 Output ripple t 0 1 1 The analog outputs...

Page 63: ... Times of the Error Recognition for Central Unit Failure PROFIBUS DP At activated response monitoring the monitoring time is calculated from the corresponding values in the paramete rization telegram refer to the PROFIBUS standard Sign of life 2 x automation processor cycle Response Times of the Error Recognition for Channel Errors 1 Analog inputs Max delay of the qualifier QU Bit 0 of the re spec...

Page 64: ...hannels No changeover gap Changeover Gaps at Module Redundancy Only 6DL3100 8AB 8AC Changeover gap at intact optical fiber cable redundancy coupling Digital outputs Analog outputs Changeover gap at missing or faulty optical fi ber cable redundancy coupling 2 Digital and analog outputs 0 100 µs 0 300 µs 1 Automation processor cycle 1 PROFIBUS DP token 1 AddFEM cycle 2 When the optical fiber cable r...

Page 65: ... se paration PELV or in VDE 0805 EN 60950 IEC 950 as safety extra low voltage SELV or in VDE 0106 Part 101 Mounting safety requirements 6DL3100 8AA 8AB 8AC is an open device in accordance with DIN IEC 61131 2 and an open type in accordance with the UL CSA certification In order to fulfill the requirements for safe operation with regard to mechanical strength flame retardance stability and shock pr...

Page 66: ...alog signals and PROFIBUS DP on the cable shielding 1 kV On the supply cables and signal cables Information for 1 2 50 ms pulse surge test The surge test simulates high energy interference signals which depending on the ambient conditions corresponding to the standard can be launched from cable lengths of approx 10 m on and then superimpose themselves on the useful si gnals Since in the case of a ...

Page 67: ...5 years afterwards every 3 years At a storage temperature over 40 C Every 2 years Relative humidity Operation Storage transportation packed for dispatch Max 95 at 25oC Moisture condensation is not allowed Corresponds to RH degree of stress 2 to IEC 61131 2 Tested to IEC 60068 2 3 95 at 30oC Max 95 at 25oC Moisture condensation is not allowed Tested to IEC 60068 2 30 95 at 25oC to 55oC Air pressure...

Page 68: ...th of 19 a middle fastening is required in addition to the side fastening in order to achieve the rigidity of the rails required to hold the module firmly Tested to DIN EN 60068 2 27 Half sine 25 g 250 m s2 for 6 ms 1000 shocks per axis Dust Endangering The Functionality Conductive and corrosive components must be kept away from the AddFEM The conditions of use specified in DIN IEC 721 Part 3 Clas...

Page 69: ... Filtering 50Hz 2x Filtering 60Hz 3x Filtering 16 2 3Hz 7 12 Analog input Channel 7 12 x0 Current 4 20 mA x1 Current 0 20 mA x2 Current 20 mA x3 Current 30 mA 0x No filtering 1x Filtering 50Hz 2x Filtering 60Hz 3x Filtering 16 2 3Hz 13 20 Analog output Channel 1 8 00 Current 4 20 mA 01 Current 0 20 mA 02 Current 20 mA 03 Current 30 mA 04 Current 50 mA 21 Counter input Channel 1 00 Sense of rotatio...

Page 70: ... AddFEM without preprocessing function encom passes 52 bytes When the AddFEM is operated with preprocessing function FEF only possible as from variant 6DL3100 8AB an extended telegram structure with 122 bytes is used At variant 6DL3100 8AC the length of the extended message depends of the configured FEF Bit 15 Bit 8 Bit 7 Bit 0 Word No Byte ad dress offset Meaning of high byte Address 1 Meaning of...

Page 71: ...case of discrepancies between the specified and the actual output signal state of the DO the respective channel specific qualifier is set to 1 3 Low byte Qualifier of the analog outputs AO In the case of discrepancies between the specified and the actual output current of the AO the respective channel specific qualifier is set to 1 4 Signal states of the binary inputs DI at the front connectors X6...

Page 72: ...alog output 1 Bit 7 corresponds to analog out put 8 High Byte Start up ID The start up ID is fixed to 0xA5 25 Low Byte Sign of life active DP channel Mirrored sign of life with ORed active DP channel Bit 0 3 Sign of life Bit 4 6 Reserve Bit 7 DP_AKT DP_AKT 0 DP channel A is active DP_AKT 1 DP channel B is active High Byte Error weighting FG Current error weighting of the AddFEM 26 Low Byte Channel...

Page 73: ...quest The automation processor specifies the master state of the AddFEM as the higher level referee 1 Automation processor requests AddFEM is reserve 0 Automation processor requests AddFEM is master Legend Is not set in the error weighting via the PROFIBUS DP telegram Floating point Representation of the Counter Values in IEEE 754 Format 32 Bits 4 Bytes Byte address 3 2 1 0 Meaning SEEE EEEE EMMM ...

Page 74: ...high byte Address 1 Meaning of low byte Address 0 1 1 0 DO 16 DO 1 16 DO 1 2 3 2 AO 1 3 5 4 AO 2 4 7 6 AO 3 5 9 8 AO 4 6 11 10 AO 5 7 13 12 AO 6 8 15 14 AO 7 9 17 16 AO 8 10 19 18 Reserve ZRV MRV RES RES LZ 11 21 20 Reserve 12 43 22 85 Additional dynamic FEF signals 44 87 86 Reserve Parameter block address 1 45 60 88 119 16 parameters 61 121 120 Reserve Parameter block address 2 Legend In case of ...

Page 75: ... or 0x03 0x0C Bit 4 RES Reserve bit Bit 5 RPM Run Passive Master Bit 6 MRV Master state specification Bit 7 ZRV Forced reserve specification High byte Reserve 11 Reserve 12 43 In case of 6DL3100 8AB 32 words additional dynamic FEF signals In case of 6DL3100 8AC it depends of configured FEF 44 Low byte Parameter block address 1 only for 6DL3100 8AB Address of the parameter block 1 255 Address 0 is ...

Page 76: ...648 6C00 20 mA 10 V 0 014468 4 4 0 002893mA 0 0014468V Nominal range 0 0 0 0 mA 0 V 4 FFFC Underrange 17 593 4864 ED00 3 511 mA 1 756 V 4868 ECFC Underflow 118 522 32768 8000 System Meeasuring range Value Dec Hex 4 20 mA Remark 118 507 32764 7FFC 22 96 mA Overflow 117 593 32512 7F00 117 589 32508 7EFC 22 81 mA Overrange 27652 6C04 100 27648 6C00 20 mA 0 014468 4 4 0 002315mA Nominal range 0 0 0 4 ...

Page 77: ... mA 0 mA 0 V Nomi nal 0 014468 4 4 0 002893m A 0 00434mA 0 00723mA 0 014468V range 100 2764 8 9400 20 mA 30 mA 50 mA 10 V 2765 2 93FC Under range 17 596 3251 2 8100 23 52 mA 35 276 mA 58 80 mA 11 76 V 3251 6 80FC Under flow 118 521 3276 8 8000 23 70 mA 35 55 mA 59 25 mA 11 85 V Value 21 5 21 4 21 3 212 211 210 29 28 27 26 25 24 23 22 21 20 Bit No 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 As sign PS x ...

Page 78: ...the directory of the corresponding order number The diagnostic buffer is byte oriented The first 6 bytes have a default assignment The remaining bytes 7 to 18 have the following assignments for 6DL3100 8AA 8AB Bit 7 Bit 0 Byte No Contents 7 6 5 4 3 2 1 0 7 Header byte Device specific diagnostics Length of the external diagnostic data 0 0 0 0 1 1 0 0 8 Reserve 0 0 0 0 0 0 0 0 9 Group status BSV BAR...

Page 79: ...voltage DO 9 16 missing AI_1F AI_12F AIF Individual error qualifier of the analog inputs are set or reset directly by the acquisition part AO_1F AO_8F AOF Individual error qualifier of the analog outputs see above BO_1F BO_12 F BOF Individual error qualifier of the binary outputs see above S1_MRES2 INT Key switch in position MRES S1_STOP2 INT Key switch in position STOP S1_RUN INT Key switch in po...

Page 80: ... factors in the FLASH EPROM invalidated 1 The failure of the redundancy partner is signaled at the operating mode with redundant PROFIBUS DP 2 The diagnostic message is removed in the key switch position RUN going diagnosis 3 The diagnostic message is removed in the slide switch position 1 Rest going diagnosis Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg ...

Page 81: ...Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 82: ...he PROFIBUS DP Address 5 9 5 3 Operating and Display Elements 5 18 5 4 Configuring the AddFEM 5 26 5 5 Function Blocks for SIMATIC S7 400 5 34 5 6 Detailed Description of the Driver Function Blocks 5 45 5 7 Fault Elimination 5 63 Overview 5 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 83: ...sed operating area Caution The overtemperature of the metal housing amounts to approximately 20 K under full load At 60oC ambient temperature the limit temperature of 70oC is exceeded below which completely harmless contact according to DIN EN 61131 2 is possi ble without protection Fastening Possibilities The following fastening possibilities are prepared S DIN rail mounting on twin DIN rail stan...

Page 84: ...se Insert a flat blade screwdriver at an angle from below into this slot refer to dimensioned drawing for DIN rail mounting and move it towards the housing bottom This action pulls the lower fastening bow against the spring pressure downwards and the AddFEM can then be fastened onto the lower DIN rail Remove the screwdriver The AddFEM is now anchored firmly strategy to disbolt the lower fastening ...

Page 85: ...ments on the module rear have to be removed turned around and attached again 4 screws M5 are used as faste ning elements The hole distances are indicated in the dimensioned drawing for screw mounting Figure 5 2 Dimensioned drawing for screw mounting Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 86: ...ng torque of the screws when connecting the wires to the connector 0 5 to 0 6 Nm Warning Only an extra low voltage separated safely from the power supply may be used for the 24 V DC module supply Safety separation can be implemented for exam ple in accordance with the requirements in VDE 0100 Part 410 HD 384 4 41 IEC 364 4 41 as functional extra low voltage with safety separation PELV or in VDE 08...

Page 87: ...are connected via the connectors to the mo dule These voltages can become dangerous for the user through the following connection points Lock screws The lock screws used to screw the cables onto the process connector can be tou ched when connecting the cables or handling the cable connectors Contact pins on the module front connector If the process connector is only plugged partially onto the modu...

Page 88: ...ing etc please refer to the SIMATIC PCS 7 overall docu mentation on CD ROM see ST PCS 7 catalog Cabinet Technique The AddFEM can be installed in cabinets together with other distributed peripheral devices or higher level units from the spectrum of SIMATIC M7 SIMATIC S7 SIMATIC PCS 7 or SIMADYN D A special cabinet design technique of Siemens has been optimized specifically for these system families...

Page 89: ... terminals for connecting the cables to the module power supply with 24 V DC 2 Cables and connectors for the PROFIBUS DP connection of the AddFEM The current order numbers for these accessories can be found either in the Siemens catalog IC 10 Industrial Communication or in the Internet under http www ad siemens de Products and Solutions Automation Systems Industrial Communications SIMATIC NET 3 Op...

Page 90: ...er fai lure since they are saved in the Flash EPROM storage of the AddFEM In order to simplify the procedure of setting the adresses possibly low addresses for example 2 3 4 or 5 should be assigned to the three or four AddFEMs per PROFIBUS DP line typical configuration at the turbine control systems 5 2 1 Setting the PROFIBUS DP Address for Bus A via Key operated and Slide Switches The following s...

Page 91: ...us LED USR1 flickers USR1 USR1 wait until status LED USR1 flickers Then pro ceed with Step 2 2 Function mode 1 set DP address A Release the slide switch The slide switch springs back to Posi tion 1 2 1 0 Status LED SSA flashes SSA The currently set addresses for DP A left LEDs 1 to 8 flashing and DP B right LEDs 9 to 16 sta tic are indicated at the 16 signal LEDs in binary form LED 1 has the value...

Page 92: ...d for longer than 3 se conds the station address is increased automatically 2 1 0 The 16 signal LEDs display the current new address The address 10 is set for DP A in the example below 1 8 9 16 Adr DP B Adr DP A Hold the slide switch in Position 1 until the address is set Then pro ceed with Step 5 5 Confirm the new address for Bus DP A Turn the key opera ted switch to the po sition MRES and releas...

Page 93: ... following section describes the procedure step by step to be carried out when setting the PROFIBUS DP address for Bus B connector X3B at AddFEM by the maintenance repair personnel with the operating elements of the AddFEM key operated and slide switches Notice The procedure corresponds essentially to the procedure for setting the PROFIBUS DP address for Bus A However the operating mode Function M...

Page 94: ...o ceed with Step 2 2 Function mode 2 set DP address B Release the slide switch The slide switch springs back to Posi tion 1 Function Mode 2 is set by pressing the slide switch once more to the spring position 0 Release the slide switch Move once more to Position 0 2 1 0 2 1 0 Status LED SSA flashes The currently set addresses for DP A left LEDs 1 to 8 static and DP B right LEDs 9 to 16 flas hing a...

Page 95: ...d for longer than 3 se conds the station address is increased automatically 2 1 0 The 16 signal LEDs display the current new address The address 14 is set for DP B in the example below 1 8 9 16 Adr DP B Adr DP A Hold the slide switch in Position 0 until the address is set Then pro ceed with Step 5 5 Confirm the new address for Bus DP B Turn the key opera ted switch to the po sition MRES and releas...

Page 96: ...ed out at the AddFEM Table 5 3 Checking the Setting of the PROFIBUS DP Address Seq No Operation Handling key operated and slide switches Display Reaction Next step if 1 Display DP addres ses The key operated switch is in the Posi tion RUN RUN P or STOP Push the slide switch to the Position 0 and release it RUN P MRES RUN STOP 2 1 0 The 16 signal LEDs display the desired address statically for ap p...

Page 97: ...de switches Display Reaction Next step if 1 Reset the AddFEM Turn the key opera ted switch to STOP Hold the slide switch in the Position 0 for at least 10 seconds and release it RUN P MRES RUN STOP 2 1 0 The AddFEM is reset after ap prox 10 seconds During the subsequent restart all the status are activated for approx 1 se cond Setting has been com pleted Artisan Technology Group Quality Instrument...

Page 98: ...h EPROM Storage of the AddFEM and is thus available permanently The setting procedure must be carried out separately twice for PROFIBUS DP A and DP B The programming device PG 740 PG 760 etc must be connected via an MPI cable to the AddFEM in order for the PROFIBUS DP address to be set The MPI cable is connected to the PROFIBUS DP interface X3A or X3B at the AddFEM After the SIMATIC Manager has be...

Page 99: ...y can be removed in this position so that unauthorized changing of the operating mode is not possible Only for 6DL3100 8AB 8AC Preprocessing function FEF is executed In the case of a module redundancy a master reserve changeover is forced so that the module becomes a forced reserve Warning The following point is to be observed if the redundancy control is carried out by the automation processor AP...

Page 100: ...oaded The PROFIBUS DP station addresses are displayed via the DI signal LEDs in hexadecimal forms The least significant bit is at the top The display is activated for approx 5 seconds Position 1 Latched position Position of rest Position 2 Latched position No function RUN P MRES RUN STOP Note Reserved for function extensions The key cannot be withdrawn in this position Artisan Technology Group Qua...

Page 101: ...e right next to the error status LEDs and the two switches Positioning of the LEDs and operating ele ments Figure 5 6 AddFEM operating elements Meaning of the Error Status LEDs The error status LEDs are divided into 3 LED units with 4 LEDs each The error LEDs are position on the left the status LEDs are on the right Green Yellow Red Red Green Yellow Red Red Green Yellow Red Red INTF EXTF BUSF1 BUS...

Page 102: ...osition so that unauthorized changing of the operating mode is not possible Only for 6DL3100 8AB 8AC Preprocessing function FEF is executed In the case of a module redundancy a master reserve changeo ver is forced so that the module becomes a forced reserve DISO Output disable Outputs are de activated due to commissioning or maintenance work AddFEM is in the state STOP or in the case of a module r...

Page 103: ...et ready or the PROFIBUS line is not yet plugged is defective or is not terminated LINK UP PASSIVE M R state at module redundancy Module is the RESERVE It receives the start up update from the MASTER module via the optical fiber cou pling LINK UP ACTIVE M R state at module redundancy Module is the MASTER It sends the start up update to the RESERVE module via the optical fiber coupling RUN PASSIVE ...

Page 104: ...F preprocessing func tion is activated which supports a load distribu tion of the analog outputs at module redun dancy Further information can be found in the manual of the corresponding FEF STOP Output disable Master transfer Set bus address Reset AddFEM Off Lighting Flashing Note All Error LEDs FAULT Internal error No regular operation possible USR1 USR2 START UP If a preprocessing function FEF ...

Page 105: ...annel configuration The received parameter values deviate from the configuration via the PROFIBUS DP connec tion X3B BUSF2 Bus error 2 Errors determined by self monitoring at the PROFIBUS DP connection X3B Master monitoring has triggered Sign of life has failed Parameterization error via PROFIBUS DP connection X3B The received configuration message contains invalid parameter values At 2 channel co...

Page 106: ...e displayed with the LED EXTF If a signal error occurs at the master module the reserve module takes over the master function The error display EXTF cannot be canceled until the module emits ac tive signals again i e takes over the master function Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 107: ...PROFIBUS configuration tools for example the COM PROFIBUS tool The configuration tool creates a master parameter file from the GSD file This is saved on the automation processor AP and is transferred respectively to the AddFEM during the initialization phase Further information can be obtained from the description on the respective configu ration tool Figure 5 7 Configuring the AddFEM by means of ...

Page 108: ...tion Maintenance 5 27 AddFEM C79000 G8076 C900 03 Configuring the Operating Mode of the AddFEM Figure 5 8 Configuring the operating mode Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 109: ...gure 5 9 Configuring the analog inputs The analog inputs 1 to 12 can be set selectively by the channels The analog in puts 1 6 can be configured as voltage or current inputs The analog inputs 7 12 are pure current inputs Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 110: ... 8 can be set selectively by the channels They are all im plemented as current outputs which can be configured in the range of 30 mA Note The analog outputs 1 4 can also be configured to 50 mA for short term loads The analog inputs 5 8 can be configured with the maximum value of 30 mA Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 111: ...iguring Counter 1 Counter 1 can be configured with or without a sense of rotation recognition func tion For Sense of rotation recognition on the leading or lagging signal must be assigned to the counting pulse inputs 1 and 2 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 112: ...tering of the Analog Inputs Figure 5 12 Configuring the filtering of the analog inputs A filter can be configured for each analog input Filtering results in a suppression of the respective mains frequency Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 113: ...he delayed disconnection Brief processing gaps in the automation processor such as they occur when red undant APs are updated can be bridged by the AddFEM Hard disconnection of the outputs is not carried out until the set tolerance time has expired Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 114: ...meter specifies the functionality of the AddFEM Fixed but configurable front end functions FEF for example positioners for gas or steam turbines can be specified At 6DL3100 8AC the AddFEM operates as a modular slave The FEF is installed in the AddFEM as an additional module during the configuration Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 115: ...he respective watchdog interrupt level 5 5 1 Configuring the Driver Blocks Despite the block subdivision organizational information such as the subnet ID PROFIBUS DP line number and rack number PROFIBUS DP slave address etc have to be configured at a single driver function block the FEM_AI The inter nal communication of the drivers for the PROFIBUS DP is carried out for all the input and output da...

Page 116: ...FIBUS addresses of the redundant PROFIBUS DP interfaces of the AddFEM have to be specified at the FEM_AI driver block The FEM_AI driver block receives the data from both respective PROFIBUS DP interfaces of one or both AddFEMs of a correspondingly configured redundancy operating mode On the basis of the master reserve identifier the block recognizes which interface is the master and outputs the va...

Page 117: ... 0 G_ADR_2B 16 0 G_ADR_2B 16 0 1 AS redundant G_ADR_1A Address Interface A e g W 16 0105 G_ADR_1B Address Interface B e g W 16 0205 G_ADR_2A 16 0 G_ADR_2B 16 0 2 AddFEM redundant G_ADR_1A Address Interface A Module 1 e g W 16 0105 G_ADR_1B 16 0 G_ADR_2A Adress Interface A Module 2 e g W 16 0106 G_ADR_2B 16 0 3 AS redundant and AddFEM redundant G_ADR_1A Address Interface A Module 1 e g W 16 0105 G_...

Page 118: ...data blocks for the input and output data have to be created for the additional data exchange The additional data blocks are used to exchange FEF specific input and output data which cannot be exchanged via the input and output bars FEM_AI FB FEM_DI FB FEM_DO FB FEM_AO FB Input message Output message Data block input data Data block output data FB Application FB Application Figure 5 16 Overview of...

Page 119: ... AO FEM DI and FEM DO are placed in the corresponding function chart and connected to each other by means of the block connectors BLOCKCON BLOCKNI and BLOCKCNO In addition the further inputs and outputs of the driver function blocks are to be connected to the application function blocks Figure 5 17 Representation of AddFEM driver blocks in CFC Artisan Technology Group Quality Instrumentation Guara...

Page 120: ...g has to be carried out in HW Config The AddFEM is then stored in the catalog PROFIBUS DP Additional Field Devices I O During the current configuration the AddFEM is attached to the PROFIBUS line of the master CPU by dragging and dropping it When the AddFEM is docked onto the PROFIBUS the Select Setpoint Configuration window is opened automati cally To this purpose either AddFEM normal configurati...

Page 121: ...0 03 5 5 3 1 1 Operating Mode 0 Single Operation At Operating Mode 0 the AddFEM is only connected with one channel to the PROFIBUS DP Figure 5 18 Configuration at single channel use Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 122: ...splayed at each of the PROFIBUS DP lines in HW Config Howe ver in reality only one AddFEM is installed as hardware with two PROFIBUS DP interfaces A PROFIBUS DP address has to be assigned to each interface Two modules must therefore be configured identically in HW Config Note Operating Mode 1 AS red AddFEM not red has to be set individually at each of the displayed modules Artisan Technology Group...

Page 123: ...gure 5 20 AddFEM redundant The two AddFEMs have to be configured with different PROFIBUS DP addresses Interface A is assigned at each module The configuration of the two modules has to be absolutely identical with the exception of the PROFIBUS DP address Note Operating Mode 2 AS not red AddFEM red has to be set individually at each of the displayed modules Artisan Technology Group Quality Instrume...

Page 124: ...tal of four DP interfaces Four modules must therefore be configured in HW Config Two AddFEMs are displayed at each of the PROFIBUS DP lines in HW Config However in reality only two AddFEMs are installed as hardware with two PROFIBUS DP interfaces A PROFIBUS DP address has to be assigned to each interface Four modules must therefore be configured identically in HW Config Note Operating Mode 3 AS re...

Page 125: ...asic Memory Requirement per AS Block Download memory Working memory FEM_AI FB200 10526 bytes 9700 bytes FEM_DI FB201 1756 bytes 1326 bytes FEM_DO FB202 1672 bytes 1302 bytes FEM_AO FB203 6758 bytes 5924 bytes Memory Requirement per Instance Block Download memory Working memory Instance DB of FEM_AI FB200 1548 bytes 716 bytes Instance DB of FEM_DI FB201 546 bytes 150 bytes Instance DB of FEM_DO FB2...

Page 126: ...ed in the OB70 OB72 OB80 OB82 OB83 OB85 OB86 OB100 and OB121 in order to intercept special functions such as the start up peripheral errors timeout etc Area of Application The block is the header block for the supply and disposal of the AddFEM Functional Description The block detects the 12 analog inputs of the AddFEM module converts the stan dardized fixed point values depending on the range limi...

Page 127: ...If the addresses are not configured or if there is a fault this is signaled to the error outputs and saved additionally in the BLOCKCON structure Error Handling The following cases are handled by the block algorithm QRACKF_1A 1 AddFEM device failure or no communication via PROFIBUS DP module 1A QMODF_1A 1 Module error e g AddFEM to Stop Module 1A QPERF_1A 1 I O access error Module 1A QPARF_1A 1 Co...

Page 128: ...s In case of incorrect error configuration for example Upper limit Lower limit the input value is set to zero During start up a factor for calculating the speed rpm is calculated for each coun ter value The number of pulses per revolution number of teeth has to be configu red at the Cox_NUM input parameters Time Response Does not exist Message Characteristics The block does not have message charac...

Page 129: ...EAL No 0 0 SIMUAI2 1 Simulation on BOOL No 0 AI3_HRG Analog Input 3 High Range REAL Yes 100 0 AI3_LRG Analog Input 3 Low Range REAL Yes 100 0 AI3_SIM Simulation Value Analog Input 3 REAL No 0 0 SIMUAI3 1 Simulation on BOOL No 0 AI4_HRG Analog Input 4 High Range REAL Yes 100 0 AI4_LRG Analog Input 4 Low Range REAL Yes 100 0 AI4_SIM Simulation Value Analog Input 4 REAL No 0 0 SIMUAI4 1 Simulation on...

Page 130: ...alog Input 11 High Range REAL Yes 100 0 AI11_LRG Analog Input 11 Low Range REAL Yes 100 0 AI11_SIM Simulation Value Analog Input 11 REAL No 0 0 SIMUAI11 1 Simulation on BOOL No 0 AI12_HRG Analog Input 12 High Range REAL Yes 100 0 AI12_LRG Analog Input 12 Low Range REAL Yes 100 0 AI12_SIM Simulation Value Analog Input 12 REAL No 0 0 SIMUAI12 1 Simulation on BOOL No 0 CO1_NUM Number of Teeth for Cou...

Page 131: ... 2 BOOL 0 QRACKF_2B 1 Rack Failure Channel B Unit 2 BOOL 0 QMODF_2B 1 Modul Failure Channel B Unit 2 BOOL 0 QPERF_2B 1 Access Failure Channel B Unit 2 BOOL 0 QPARF_2B 1 Parameter Assignment Failure Channel A Unit 2 BOOL 0 QCH1_F 1 Channel Failure AI1 BOOL 0 QCH2_F 1 Channel Failure AI2 BOOL 0 QCH3_F 1 Channel Failure AI3 BOOL 0 QCH4_F 1 Channel Failure AI4 BOOL 0 QCH5_F 1 Channel Failure AI5 BOOL ...

Page 132: ...L Analog Input 11 Value REAL 0 AI12_VAL Analog Input 12 Value REAL 0 CO1FREQ Counter 1 Frequency Hz REAL 0 CO1RPM Counter 1 Revolutions Per Minute REAL 0 CO2FREQ Counter 2 Frequency Hz REAL 0 CO2RPM Counter 2 Revolutions Per Minute REAL 0 CO3FREQ Counter 3 Frequency Hz REAL 0 CO3RPM Counter 3 Revolutions Per Minute REAL 0 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE ww...

Page 133: ...is limited to approx 18 over the physical limit Mode of Operation The block reads the logic addresses entered in the BLOCKCON input structure and writes all the output data analog and digital outputs consistently to all the connected AddFEMs Error Handling If there is a fault at a channel Qualifier Bit 1 the corresponding channel fault out put QCHx_F is set to 1 In case of configuration errors all...

Page 134: ... C900 03 Time Response Does not exist Message Characteristics The block does not have message characteristics Operator Control and Monitoring The block does not have a faceplate Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 135: ...ion Value Analog Output 3 REAL No 0 0 SIMUL3 1 Simulation on BOOL No 0 0 AO4_VAL Analog Output 4 Value REAL Yes 0 0 AO4_HRNG Analog Output 4 High Range REAL Yes 100 0 AO4_LRNG Analog Output 4 Low Range REAL Yes 100 0 AO4_SIM Simulation Value Analog Output 4 REAL No 0 0 SIMUL4 1 Simulation on BOOL No 0 AO5_VAL Analog Output 5 Value REAL Yes 0 0 AO5_HRNG Analog Output 5 High Range REAL Yes 100 0 AO5...

Page 136: ...annel Failure AO6 BOOL 0 QCH7_F 1 Channel Failure AO7 BOOL 0 QCH8_F 1 Channel Failure AO8 BOOL 0 5 6 3 FEM_DI Binary Input The following OBs must call the function block FEM_DI Watchdog interrupt OB for cyclic operation for example OB 32 Area of Application The block outputs the binary input data of the AddFEM to its output bar Functional Description The block reads the binary inputs from the AddF...

Page 137: ...does not have message characteristics Operator Control and Monitoring The block does not have a faceplate Parameters The FEM_DI has the following input parameters Table 5 11 Input parameters of the FEM_DI Parameter Comment Data type Visible Default BLOCKCNI Block Connector Input STRUCT Yes 0 DI1_SIM Simulation Value DI1 BOOL No 0 SIMUDI1 1 Simulation on BOOL No 0 DI2_SIM Simulation Value DI2 BOOL ...

Page 138: ...on BOOL No 0 DI15_SIM Simulation Value DI15 BOOL No 0 SIMUDI15 1 Simulation on BOOL No 0 DI16_SIM Simulation Value DI16 BOOL No 0 SIMUDI16 1 Simulation on BOOL No 0 DIO1_SM Simulation Value DIO1 BOOL No 0 SIMDIO1 1 Simulation on BOOL No 0 DIO2_SM Simulation Value DIO2 BOOL No 0 SIMDIO2 1 Simulation on BOOL No 0 DIO3_SM Simulation Value DIO3 BOOL No 0 SIMDIO3 1 Simulation on BOOL No 0 DIO4_SM Simul...

Page 139: ...L No 0 DIO12_SM Simulation Value DIO12 BOOL No 0 SIMDIO12 1 Simulation on BOOL No 0 DIO13_SM Simulation Value DIO13 BOOL No 0 SIMDIO13 1 Simulation on BOOL No 0 DIO14_SM Simulation Value DIO14 BOOL No 0 SIMDIO14 1 Simulation on BOOL No 0 DIO15_SM Simulation Value DIO15 BOOL No 0 SIMDIO15 1 Simulation on BOOL No 0 DIO16_SM Simulation Value DIO16 BOOL No 0 SIMDIO16 1 Simulation on BOOL No 0 Artisan ...

Page 140: ...11 BOOL 0 DI_12 Digital Input 12 BOOL 0 DI_13 Digital Input 13 BOOL 0 DI_14 Digital Input 14 BOOL 0 DI_15 Digital Input 15 BOOL 0 DI_16 Digital Input 16 BOOL 0 DIO_1 Digital Input Output 1 BOOL 0 DIO_2 Digital Input Output 2 BOOL 0 DIO_3 Digital Input Output 3 BOOL 0 DIO_4 Digital Input Output 4 BOOL 0 DIO_5 Digital Input Output 5 BOOL 0 DIO_6 Digital Input Output 6 BOOL 0 DIO_7 Digital Input Outp...

Page 141: ... module Mode of Operation The block combines the digital outputs into a word and passes it to the BLOCKCNO output structure for output by the FEM_AO block Error Handling In case of a configuration error for example DP address does not exist the output QPARF 1 and all the channel fault outputs are set In this case simulation is not possible At channel faults the corresponding channel fault outputs ...

Page 142: ...DO5 BOOL Yes 0 DO5_SIM Simulation Value DO5 BOOL No 0 SIMUDO5 1 Simulation on BOOL No 0 DO6_VAL Output Value DO6 BOOL Yes 0 DO6_SIM Simulation Value DO6 BOOL No 0 SIMUDO6 1 Simulation on BOOL No 0 DO7_VAL Output Value DO7 BOOL Yes 0 DO7_SIM Simulation Value DO7 BOOL No 0 SIMUDO7 1 Simulation on BOOL No 0 DO8_VAL Output Value DO8 BOOL Yes 0 DO8_SIM Simulation Value DO8 BOOL No 0 SIMUDO8 1 Simulatio...

Page 143: ... the following output parameters Table 5 14 Output parameters of the FEM_DO Parameter Comment Data type Default BLOCKCNO Block Connector Output STRUCT 0 QPARF 1 Parameter Assignment Failure BOOL 0 QCH1_F 1 Channel Failure DO1 BOOL 0 QCH2_F 1 Channel Failure DO2 BOOL 0 QCH3_F 1 Channel Failure DO3 BOOL 0 QCH4_F 1 Channel Failure DO4 BOOL 0 QCH5_F 1 Channel Failure DO5 BOOL 0 QCH6_F 1 Channel Failur...

Page 144: ...o the AddFEMs react 1 Turn the key operated switch at the cor responding module from RUN to STOP The partner module takes over the master function and changes to the state LINK UP LED RES flashes 2 Remove the optical fiber cable for the redundancy connection 1 The two AddFEMs signal an error at the redundancy coupling LED RED is on 3 Disconnect the power supply 4 Loosen the process signal cables a...

Page 145: ...on before plugging the optical fiber redundancy connection during operation to the reserve module and that it may only be turned to the RUN position after the opti cal fiber redundancy connection has been plugged If this point is not observed untentional multiple master reserve changes may oc cur after plugging if both modules have errors with equal error weighting for ex ample due to external err...

Page 146: ...nalog input Channel 4 9 S8 Analog output Channel 8 19 M4 Analog input Channel 4 10 M Signal common AO AI 20 M Signal common AI Connector X5 Pin No Name Function Pin No Name Function 1 NC Not assigned 11 NC Not assigned 2 M5 Analog input Channel 5 12 M9 Analog input Channel 9 3 M5 Analog input Channel 5 13 M9 Analog input Channel 9 4 M6 Analog input Channel 6 14 M10 Analog input Channel 10 5 M6 Ana...

Page 147: ...nel 16 10 2N Signal common Channel 5 6 7 8 20 4N Signal common Channel 13 14 15 16 Connector X7 Pin No Name Function Pin No Name Function 1 1L Power input L Channel 1 8 11 2L Power input L Channel 9 16 2 1 Digital output Channel 1 12 9 Digital output Channel 9 3 2 Digital output Channel 2 13 10 Digital output Channel 10 4 3 Digital output Channel 3 14 11 Digital output Channel 11 5 4 Digital outpu...

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Siemens Add 7 AddFEM, Manual

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