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Test procedure

1. The preclamping gage is applied to the measurement position and removed again.

Result

The test is passed if the preclamping gage can be removed again easily.

Tests
3.1 Visual inspection

SINAMICS SL150 6SL3860 F03 F70 F98 F79 F76

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Reference Manual Rev.201902141425 SL150 luftgekühlt

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Summary of Contents for 6SL3860

Page 1: ...www siemens com drives Medium Voltage Drive SINAMICS SL150 Type 6SL3860 Reference Manual Edition 02 2019 Tests carried out on drives This documentation pertains to SL150 luftgekühlt F03 F70 F98 F79 F76 ...

Page 2: ...14 02 2019 14 25 V8 00 ...

Page 3: ...Medium Voltage Drive SINAMICS SL150 Type 6SL3860 Reference Manual This documentation pertains to SL150 luftgekühlt F03 F70 F98 F79 F76 Edition 02 2019 Introduction 1 General scope of services 2 Tests 3 ...

Page 4: ...ose who based on their training and experience are capable of identifying risks and avoiding potential hazards when working with these products systems Proper use of Siemens products Note the following WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation If products and components from other manufacturers are used these...

Page 5: ...ng in the control cabinet 23 3 2 2 Synchronization equipment in the control cabinet 23 3 2 3 Inputs and outputs of the TM modules in the control cabinet 24 3 2 4 Auxiliary voltages 24 3 2 5 Door limit switches 24 3 2 6 Door interlocking system in the power section 25 3 2 7 Message Ground fault monitoring 25 3 2 8 Message Disconnector cabinet door 26 3 2 9 Failure of actual value acquisition 26 3 2...

Page 6: ...Table of contents SINAMICS SL150 6SL3860 F03 F70 F98 F79 F76 6 Reference Manual Rev 201902141425 SL150 luftgekühlt ...

Page 7: ...rocess and maximum possible customer satisfaction The following drive tests are described Routine tests Tests that are offered as standard Note If the scope of testing and inspection cannot fulfill all customer requirements please consult your Siemens sales advisor at head office SINAMICS SL150 6SL3860 F03 F70 F98 F79 F76 Reference Manual Rev 201902141425 SL150 luftgekühlt 7 ...

Page 8: ...Introduction SINAMICS SL150 6SL3860 F03 F70 F98 F79 F76 8 Reference Manual Rev 201902141425 SL150 luftgekühlt ...

Page 9: ...ce Due to the high capacity utilization of the associated equipment it might not be possible to carry out individual inspections and tests that are requested late if the planned test is already in progress If you have received specific requirements from your customer please send these as soon as possible with the necessary key data to the Nuremberg Vogelweiherstrasse factory Sequence of a customer...

Page 10: ...r drives are performed as part of the manufacturing process Note Limited number of persons in the test field For safety reasons the number of persons in the test field is limited In addition to the regional sales partner only two persons from the customer are permitted in the test field at the same time Note Test without load motors or multipulse infeeds via transformers in the test field Some tes...

Page 11: ... test During production the drive is subject to an internal routine test General scope of services 2 1 Routine test SINAMICS SL150 6SL3860 F03 F70 F98 F79 F76 Reference Manual Rev 201902141425 SL150 luftgekühlt 11 ...

Page 12: ...umented in the acceptance report with the specific results of the step The visual inspection is part of the function test F72 F73 Visual inspection Order codes Without the customer present With the cus tomer present Rating plate Housing degree of protection Electrical cabinet components Cable installation Cable markings Setting values of circuit breakers if used Dimensions F03 See also Visual insp...

Page 13: ...med and documented in the Siemens test field by internal test field personnel For the function test the drive is in the test mode with restricted monitoring functions The successful test is confirmed in a 3 1 certificate or in the case that the customer has ordered the acceptance test in a 3 2 certificate See also Function test Page 23 General scope of services 2 3 Function tests SINAMICS SL150 6S...

Page 14: ...esent High voltage test Measuring the insulation resistance F76 F77 The successful test is confirmed in a 3 1 certificate or in the case that the customer has ordered the acceptance test in a 3 2 certificate See also Insulation test Page 30 The insulation test is performed on a separate acceptance day prior to the function test General scope of services 2 4 Insulation test SINAMICS SL150 6SL3860 F...

Page 15: ...e Interface test Order codes Without the customer present With the cus tomer present Ethernet communication Signals to the customer s system Signals between the drive and cooling unit if available Additional interfaces F79 The test is confirmed in a 3 1 certificate or in the case that the customer has ordered the acceptance test in a 3 2 certificate General scope of services 2 5 Interface test SIN...

Page 16: ...General scope of services 2 5 Interface test SINAMICS SL150 6SL3860 F03 F70 F98 F79 F76 16 Reference Manual Rev 201902141425 SL150 luftgekühlt ...

Page 17: ... tests that have been expressly ordered for the drive with serial number 12345670001001 are listed in the following SINAMICS SL150 6SL3860 F03 F70 F98 F79 F76 Reference Manual Rev 201902141425 SL150 luftgekühlt 17 ...

Page 18: ... or more components During the visual inspection all the ordered components are individually inspected and documented 3 1 1 Rating plate Fundamentals The technical data and ordered options on the rating plate and the routine test certificate are checked to ensure that they match up Test procedure 1 The data on the rating plate and the routine test certificate are visually compared Result The test ...

Page 19: ...ectrical cabinet components are installed as defined in the layout diagram and or circuit diagram Test procedure 1 The customer selects electrical cabinet components by random sampling 2 The selected electrical cabinet components are visually checked to ensure that they are correctly installed and marked Result The test is passed if the selected electrical cabinet components are installed as speci...

Page 20: ...e 1 The customer selects cables or conductors by random sampling Are the cable end tags and conductor colors of cables and conductors marked as defined in the circuit diagram Result The test is passed if the cable and conductor markings match what is specified in the circuit diagram 3 1 6 Setting values of circuit breakers if used Fundamentals The circuit breaker settings are visually checked agai...

Page 21: ...uit diagram and are correctly connected to the control module Test procedure 1 The following is inspected Have edge protectors been attached to sharp edges Does the cable installation correspond to the circuit diagram Are the fiber optic cables correctly connected to the control module The white marking on the fiber optic cable must be just about visible Result The inspection is passed if the cabl...

Page 22: ... to the measurement position and removed again Result The test is passed if the preclamping gage can be removed again easily Tests 3 1 Visual inspection SINAMICS SL150 6SL3860 F03 F70 F98 F79 F76 22 Reference Manual Rev 201902141425 SL150 luftgekühlt ...

Page 23: ...s on Result The test is passed if the lighting works 3 2 2 Synchronization equipment in the control cabinet Fundamentals The synchronization equipment synchronizes the drive to the phase angle of the supply system Test procedure 1 The auxiliary voltage is present 2 The synchronization voltage is applied 3 The value of the synchronization voltage is read off from the test station computer and compa...

Page 24: ...cuit diagram 3 2 4 Auxiliary voltages Fundamentals Tests are performed according to DIN EN 60146 1 The auxiliary voltages are visually checked using indicator lights or using a voltmeter Test procedure 1 The drive power section is switched off 2 The auxiliary voltages are switched on 3 The auxiliary voltages are checked Result The test is passed if all of the auxiliary voltages are available 3 2 5...

Page 25: ... external circuit breaker open Only the function of the electromagnetic door interlocking itself is tested not the interlocking logic Test procedure 1 The auxiliary voltage is present 2 All of the doors are locked The electromagnetic door interlocking is operated in test mode using a switch 3 The pushbutton on the drive for unlocking the doors is operated The electromagnetic door interlocking syst...

Page 26: ... The test is passed if the message Disconnector cabinet door is displayed on the test station computer 3 2 9 Failure of actual value acquisition Fundamentals The test reveals whether the drive switches off when actual value acquisition is defective Test procedure 1 The auxiliary voltage is present 2 The cable 1N24V DC for the power supply for the AVT combination of the actual value acquisition is ...

Page 27: ...miconductor module 3 2 11 Operating under light load conditions Fundamentals The function of the power semiconductor module is tested under the following conditions Operation with resistive load Voltage of 50 Hz 400 V 150 V 50 V 3AC Load current of 300 A 100 A Test procedure 1 The auxiliary voltage is present 2 The power semiconductor module is operated in controlled mode as a B6 bridge with torqu...

Page 28: ...on The current zero signal is displayed on the test station computer 2 On the test station computer the delay angle of the thyristors is lowered starting from 150 until gaps in the current occur The progression of the current zero signal is displayed on the test station computer Result The test is passed if the current gaps are symmetrically distributed over the current zero signal Tests 3 2 Funct...

Page 29: ...passed if the air flows from the doors up to the roof section 3 3 2 Air pressure monitoring Fundamentals The test reveals whether a message is displayed when a fan fails Test procedure 1 The auxiliary voltage is present 2 The cabinet fans are switched on 3 One of the fans is switched off This simulates fan failure A message is displayed on the test station computer Result The test is passed if the...

Page 30: ... voltage levels Power circuit circuits Various auxiliary circuits 2 The circuits that are presently not connected to the test instrument are connected to ground potential 3 The test voltage is adjusted for each circuit corresponding to the insulation test report 4 The circuits are tested with respect to one another and with respect to the PE protective conductor at the electrical cabinet The test ...

Page 31: ...ly short circuited corresponding to the individual voltage levels Power circuit circuits Various auxiliary circuits 2 The circuits that are presently not connected to the test instrument are connected to ground potential 3 The test voltage is adjusted for each circuit corresponding to the insulation test report 4 The circuits are tested with respect to one another and with respect to the PE protec...

Page 32: ...Tests 3 4 Insulation test SINAMICS SL150 6SL3860 F03 F70 F98 F79 F76 32 Reference Manual Rev 201902141425 SL150 luftgekühlt ...

Page 33: ... 26 Message Ground fault monitoring 25 Operating under light load conditions 27 Operation at rated voltage 27 Synchronization equipment 23 I Insulation test 14 High voltage test 30 Measuring the insulation resistance 31 Interface test 15 V Visual inspection 12 18 Cable installation 19 Cable markings 20 Dimensions 21 Electrical cabinet components 19 Housing degree of protection 18 Rating plate 18 S...

Page 34: ...Index SINAMICS SL150 6SL3860 F03 F70 F98 F79 F76 34 Reference Manual Rev 201902141425 SL150 luftgekühlt ...

Page 35: ......

Page 36: ...8888888888 000088 01 EN 01 888888888800008801EN01 888888888800008801EN01 Further Information www siemens com drives Siemens AG Process Industries and Drives Postfach 48 48 90026 NÜRNBERG GERMANY ...

Page 37: ...22 Fax 49 911 433 6921 Email motoren doku aud internal siemens co m Our ref 8888888888000088 Date 14 02 2019 Documentation for 6SL3860 Your order no 000010 AL N ECCN N UL DE StWanr CD 85234045 StWanr Print 49011000 Dear Sir Madam Many thanks for your order the documentation for which is enclosed Yours very truly 888888888800008801EN01 ...

Page 38: ......

Page 39: ...mm 120 g m2 SINAMICS SL150 6SL3860 SL150 luftgekühlt F03 F70 F98 F79 F76 Tests carried out on drives Spine label for binder 162 mm 120 g m2 SINAMICS SL150 6SL3860 SL150 luftgekühlt F03 F70 F98 F79 F76 Tests carried out on drives ...

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