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Operating Instructions

Chapter

5

V200/V300

8012227/YT87/2016-03-29

© SICK AG • Industrial Safety Systems • Germany • All rights reserved

33

Subject to change without notice

Electrical installation

5.2

Connecting the V200/V300 without external device
monitoring (EDM), without internal restart interlock
and without external key-operated pushbutton for
teach-in

If you use the V200/V300 without the internal restart interlock, then you must implement
the restart interlock externally, i.e. machine-side.

5.3

Connecting the V200/V300 with external device
monitoring (EDM), with internal restart interlock and
with external key-operated pushbutton for teach-in

Note

Fig. 21: Connecting the

V200/V300 without external

device monitoring (EDM),

without internal restart

interlock and without external

key-operated pushbutton for

teach-in

Fig. 22: Connecting the

V200/V300 with external

device monitoring (EDM),

with internal restart interlock

and with external key-

operated pushbutton for

teach-in

+24 V

0 V

1
2
3
4
5
6
7
8

Internal

teach-in key

RESTART
+24 V
TEACH/SYNC
EDM
OSSD1
OSSD2
GND
FE

K1

K2

+24 V

0 V

1
2
3
4
5
6
7
8

Internal

teach-in

key

RESTART
+24 V
TEACH/SYNC
EDM
OSSD1
OSSD2

Key-operated

pushbutton for

teach-in

GND
FE

K1

K2

k1

k2

«
...
31
32
33
34
35
...
»

Summary of Contents for V200

Page 1: ...O P E R A T I N G I N S T R U C T I O N S V200 Work Station Extended V300 Work Station Extended Safety camera system en ...

Page 2: ...t is protected by the law of copyright whereby all rights established therein remain with the company SICK AG Reproduction of this document or parts of this document is only permissible within the limits of the legal determination of Copyright Law Alteration or abridgement of the document is not permitted without the explicit written approval of the company SICK AG ...

Page 3: ...ng EDM 15 3 5 Status indicators 16 3 5 1 Status LEDs of the V200 V300 16 3 5 2 Diagnostics LEDs of the V200 V300 17 4 Mounting 18 4 1 Checking the dimensions of the protective field 18 4 1 1 Protective field dimensions allowed at a resolution of 20 mm 18 4 1 2 Protective field dimensions allowed at a resolution of 24 mm 19 4 1 3 Protective field dimensions allowed at a resolution of 30 mm 19 4 2 D...

Page 4: ...ce design 40 6 4 Application with automatic material transport to the workstation 41 7 Commissioning 42 7 1 Test notes 42 7 2 Tests before the initial commissioning 42 7 3 Regular inspection of the protective device by qualified safety personnel 42 7 4 Tests of the protective device by a specialist or authorised personnel 43 8 Configuration 44 8 1 Teach in 44 8 2 Internal restart interlock 46 8 3 ...

Page 5: ...be protected by one or several V200 V300 safety camera systems It also addresses people who integrate the V200 V300 into a machine initialise its use or who are in charge of servicing and maintaining the device 1 3 Information depth These operating instructions contain the following information on the V200 V300 safety camera system mounting electrical installation commissioning care and maintenanc...

Page 6: ...Work Station Extended safety camera system 1 6 Symbols used Recommendations are designed to give you some assistance in your decision making process with respect to a certain function or a technical measure Refer to notes for special features of the device LED symbols describe the status of an LED Examples ν The LED is off Ν The LED is illuminated constantly Ε The LED flashes evenly 0 5 seconds on...

Page 7: ... this document The term dangerous state The dangerous state standard term of the machine is always shown in the drawings and diagrams of this document as a movement of a machine part In practical operation there may be a number of different dangerous states machine movements electrical conductors visible or invisible radiation a combination of several risks and hazards ...

Page 8: ...ave adequate knowledge of the power driven equipment to be checked and have been instructed by the responsible machine owner in the operation of the machine and the current valid safety guidelines and are sufficiently familiar with the applicable official health and work safety regulations directives and generally recognized engineering practice e g DIN standards VDE stipulations engineering regul...

Page 9: ...through the protective field As long as the hazardous point is occupied the system must not start Refer to section 3 3 Application examples on page 13 for an illustration of the protection modes Only use the safety camera system as an indirect protective measure An opto electronic protective device provides indirect protection e g by switching off the power at the source of the hazard It cannot pr...

Page 10: ...l or specially qualified and authorised personnel and must be recorded and documented to ensure that the tests can be reconstructed and retraced at any time Changes to the configuration of the devices can degrade the protective function After every change to the configuration you must therefore check the effectiveness of the protective device The person who makes the change is also responsible for...

Page 11: ...d be pleased to be of assistance to you on the disposal of these devices Contact us 2 5 2 Separation of materials Only qualified safety personnel are allowed to separate materials Caution is required when dismantling devices There is a risk of injuries Before you send the devices for appropriate recycling it is necessary to separate the different materials in the V200 V300 Separate the housing fro...

Page 12: ...safety level protective operation with either internal or external realised on the machine restart interlock facility for connecting a reset button facility for connecting an external device monitoring EDM status indication by LED 3 2 Operating principle of the device The V200 V300 safety camera system comprises a camera as well as a reflective tape with which the contour to be monitored is define...

Page 13: ...area are safely identified by the V200 V300 The reset button must be fitted outside the hazardous area such that it cannot be operated by a person working inside the hazardous area When operating the reset button the operator must have full visual command of the hazardous area The statutory and local rules and regulations must be observed when installing and using the device The necessary protecti...

Page 14: ...pted on a protective field interruption 1 and is not re enabled 2 until the operator presses the reset button If you use the V200 V300 without internal restart interlock then you must implement the restart interlock externally i e machine side Do not confuse the restart interlock with the starting interlock on the machine The starting interlock prevents the machine starting after switching on The ...

Page 15: ...V200 V300 activates the output signal switching devices switches the V200 V300 to green Only the external restart interlock prevents the machine from restarting After pressing the reset button for the V200 V300 the operator must also press the restart button for the machine If the reset button and the restart button are not pressed in the specified sequence the dangerous state must remain disrupte...

Page 16: ...us indicators The light emitting diodes LEDs on the V200 V300 signal its operating status 3 5 1 Status LEDs of the V200 V300 Display Colour Meaning Ν Red OSSDs shut down e g if object in protective field or lock out Ν Green OSSDs activated Protective field unoccupied Ν No valid configuration taught in default delivery status Perform the teach in procedure see section 8 1 Teach in on page 44 Ε Even...

Page 17: ...diagnostics LED 1 the next diagnostics LED illuminates after one second and so on until all 4 diagnostics LEDs are illuminated ν Protective field sector free Ν Interruption of the protective field in the allocated protective field sector see Fig 8 A protective field sector represents one quarter of the field of view of the V200 V300 Ε Teach in mode see section 8 1 Teach in on page 44 Ι Warning see...

Page 18: ...ean that the operator is at risk Applicable to all resolutions The ratio of the lengths of the sides of a protective field monitored must not exceed 2 1 If you require a larger protective field than is possible with a single V200 V300 you can mount two V200 V300 in parallel in opposite directions In this way you can generate two overlapping protective fields see 6 2 Application with two V200 V300 ...

Page 19: ... 0 78 m and is allowed to be a maximum of 1 20 m long 4 1 3 Protective field dimensions allowed at a resolution of 30 mm The lengths of the sides of a protective field monitored must not be shorter than 0 60 m and not longer than 1 50 m Longer side of the protective field Shorter side of the protective field Minimum Maximum 0 60 m 0 75 m shorter side 2 shorter side 0 75 m 1 50 m shorter side 1 50 ...

Page 20: ...rom the hazardous point If mounted vertically the protective field is from the centre of the camera lens to the edge of the reflective tape that is closest to the hazardous point The reference point for the minimum distance S is therefore not the middle of the reflective tape Cf Fig 9 If the protective field is at an angle pay special attention to the minimum distance Ensure the necessary minimum ...

Page 21: ...ved from data on the approach speed of the body or parts of the body T Stopping run down time of the entire system in s Stopping run down time of the entire system Stopping run down time of the machine response time of the protective device after light path interruption d Detection capability resolution of the protective device in mm The reach approach speed is already included in the calculation ...

Page 22: ...e stopping run down time of the entire system T 290 ms 20 ms 310 ms 0 31 s Step 2 Insert the values in the 1st formula S 2000 T 8 d 14 S 2000 0 31 8 20 14 668 mm Step 3 Check the value for S S 500 mm For this reason the 2nd formula must be used Step 4 Insert the values in the 2nd formula S 1600 T 8 d 14 S 1600 0 31 8 20 14 544 mm Step 5 Check the value of S S 500 mm For this reason 544 mm must be ...

Page 23: ...vice Hs A parameter in inches second or millimetres second derived from data on approach speeds of the body or parts of the body Often 63 inches second 1600 mm second is used for Hs Ts Stopping run down time of the machine tool measured at the final control element Tc Stopping run down time of the control system Tr Response time of the entire protective device after light path interruption V200 V3...

Page 24: ...d areas will be produced through which an operator could reach the hazardous point Mount the camera on the frame instead of in the frame to avoid unmonitored areas from the start see section 4 4 1 Mounting on a frame on page 27 If mounting in a frame is nevertheless necessary you must identify the unmonitored areas with the aid of the test rod and provide protection using mechanical panels In the ...

Page 25: ... This can disrupt the protective function of the system This would mean that the operator is at risk Take suitable measures to prevent mutual interference If the two cameras are used in different applications reverse the direction in which one of the systems looks choose a different mounting method see section 4 4 Steps for mounting the safety camera system on page 26 mount non reflective field of...

Page 26: ... sheet on page 52 Observe the minimum distance of the system during mounting On this subject read section 4 2 Determining the minimum distance on page 20 Mount the safety camera system such that it is not possible reaching under reaching over or standing behind the camera and that the camera cannot be repositioned Secure the two fixing screws against unintentional loosening Once the system is moun...

Page 27: ...sliding nuts suitable for the profile system used or the clamping lugs available as accessories see section 12 2 Accessories on page 59 Pay attention to the thickness of the flange on the camera when selecting a suitable screw length see section 11 2 Dimensional drawings on page 56 Mounting on 40 mm profile Mounting on 60 mm profile Mounting on 30 mm profile Mounting on 50 mm profile Align the cam...

Page 28: ...wo fixing screws against unintentional loosening Always use washers under the screws cf figure Use sliding nuts suitable for the profile system employed for mounting the camera Pay attention to the thickness of the flange on the camera when selecting a suitable screw length see section 11 2 Dimensional drawings on page 56 Protect unmonitored areas using mechanical guards Take organisational measur...

Page 29: ...er section of the reflective tape If damage to the reflective tape is to be expected due to the application e g because heavy or sharp edged objects are to pushed over the working area you should use one of the following possible mounting methods Mount the camera in the bottom of the frame Mount the camera lower than the contact surface in front of the frame How to mount the reflective tape The re...

Page 30: ...xis of the camera as a function of the distance at 24 mm resolution illustration of divergence not to scale Fig 19 Permissible diver gence of the reflective tape from the optical axis of the camera as a function of the distance at 30 mm resolution illustration of divergence not to scale V200 V300 Distance to the reflective tape m Lateral tolerance 9 2 Permissible applications Reflective tape Permi...

Page 31: ...al switching elements are required then you must choose a suitable form of contact duplication Prevent the occurrence of a potential difference between the loads and the protective device If you connect loads to the OSSDs that are not reverse polarity protected then you must connect the 0 V connections for these loads and the related protective device separately one after the other to the same 0 V...

Page 32: ... The V200 V300 has a hard wired cable length approx 30 cm with a cable plug M12 8 Pin Colour Signal Function 1 White RESTART Reset restart optional 2 Brown 24 V DC 24 V DC voltage supply 3 Green TEACH SYNC Teach in synchronisation 4 Yellow EDM External device monitoring EDM optional 5 Grey OSSD1 OSSD1 safe output signal switching device 1 6 Pink OSSD2 OSSD2 safe output signal switching device 2 7 ...

Page 33: ... the V200 V300 with external device monitoring EDM with internal restart interlock and with external key operated pushbutton for teach in Note Fig 21 Connecting the V200 V300 without external device monitoring EDM without internal restart interlock and without external key operated pushbutton for teach in Fig 22 Connecting the V200 V300 with external device monitoring EDM with internal restart int...

Page 34: ... 24 V is then applied at the input of the EDM If 24 V is not present after the response of the protective device then one of the contact elements is faulty and the external device monitoring prevents the machine starting up again Perform a teach in procedure after any change to the connection The V200 V300 activates the external device monitoring only after the next teach in procedure If you place...

Page 35: ...se automatically each time after switch on and after every teach in procedure If you actuate the external key operated pushbutton for teach in or one of the two internal teach in keys both devices will learn their protective fields at the same time If you use the internal restart interlock then you can connect separate reset buttons or a common reset button for both cameras If you use the external...

Page 36: ...itching off Principle of operation When the light path on the V200 V300 is clear and the input conditions on the UE410 are valid the system is ready for switch on and waits for an input signal switch on signal The system s corresponding logic path is enabled by pressing and releasing the related button S1 The related output on the UE410 carries power If the input conditions are no longer met then ...

Page 37: ...eset required The system is ready for switch on and waits for an input signal switch on signal The system is enabled by pressing and releasing the button S1 The outputs OSSD1 and OSSD2 carry power The UE10 3OS is switched on On interruption of the light path the UE10 3OS is de energized by the OSSD1 and OSSD2 outputs Possible errors Cross circuits and short circuits on the outputs OSSD1 and OSSD2 ...

Page 38: ...n aid for your planning You may need to consider additional protection measures for your application 6 1 Application with one V200 V300 If the necessary protective field dimensions can be realised using a single V200 V300 then mount the camera on a corner of the frame or in a corner of the frame Apply the reflective tape to the opposite sides Note Fig 26 Application with small protective field 1 V...

Page 39: ...lel in opposite directions see Fig 27 or at the corners see Fig 28 In this way you can realise two overlapping protective fields Mount the devices overlapping as shown in the figure i e not back to back Otherwise un monitored areas may be produced Ensure the housing markings on the two cameras are aligned You must synchronise the two V200 V300 with each other so that they do not interfere with eac...

Page 40: ...e necessary minimum distance the working distance for the operator may be larger in this application In this application pay special attention to the correct mounting of the reflective tapes as shown in the diagram The reflective tapes must always be perpendicular to the protective field area In this application the monitored area is mostly smaller than the working area available For this reason m...

Page 41: ...erial transport is monitored Protect the material transport using other measures The V200 V300 does not monitor the material transportation with this mounting method Protect the unmonitored areas on both sides of the material transport using mechanical guards Prevent people from being able to reach through the material transport to the hazardous point using organisational measures e g by increasin...

Page 42: ...ial commissioning Check the effectiveness of the protective device mounted to the machine using all selectable operating modes as specified in the checklist in the annex see 13 2 Checklist for the manufacturer on page 61 Ensure that the operating personnel of the machine protected by the safety camera system are correctly instructed by qualified safety personnel before being allowed to operate the...

Page 43: ...y by a specialist or by authorised personnel The effectiveness of the protective device must be checked each time the operator changes How to check the effectiveness of the protective device Check the protective device for correct seating and for damage in particular the mounting the electrical connection the front screen and the reflective tape Check that personnel or body parts can only intrude ...

Page 44: ...d Ensure there are no objects in the protective field during teach in Only the longest contiguous section of the reflective tape is taught in by the V200 V300 If there are gaps in the reflection e g because the reflective tape has been damaged or because there is an object in the protective field the safety camera system will ignore the shorter section of the reflective tape Start the teach in pro...

Page 45: ...tart interlock is deactivated the V200 V300 switches to green Ν Ε ν ν ν ν ν Teach in was successful If the protective field is clear and restart interlock is activated the V200 V300 waits until the reset button is operated Ν Ν ν ν ν ν ν Teach in has failed for measures see below After teach in it is imperative you check the protective field see section 7 4 Tests of the protective device by a speci...

Page 46: ...al on the Reset restart input then the safety camera system will activate the internal restart interlock and save this configuration in the device The device is now waiting for the reset button to be pressed Check the effectiveness of the protective device as described in section 7 1 Test notes on page 42 How to deactivate the internal restart interlock Permanently connect the Reset restart input ...

Page 47: ...will remain deactivated without teach in If you place the system in operation after connecting the contacts to the external device monitoring EDM input without teach in then the external device monitoring will remain deactivated The system can therefore switch to green despite faulty contactors Check the effectiveness of the protective device as described in section 7 1 Test notes on page 42 How t...

Page 48: ...ated pushbutton for teach in The V200 V300 locks the internal teach in key and saves this configuration in the device Teach in can now only be performed using the key operated pushbutton for teach in Check the effectiveness of the protective device as described in section 7 1 Test notes on page 42 How to unlock the internal teach in key Switch on the V200 V300 Press the key operated pushbutton for...

Page 49: ...ticles to be attracted to the front screen and the reflective tape You can reduce this effect by using the antistatic plastic cleaner SICK part number 5600006 and the SICK lens cloth part number 4003353 How to clean the front screen and the reflective tape Use a clean and soft brush to remove dust from the front screen and the reflective tape Then wipe the front screen and the reflective tape with...

Page 50: ...not clearly identify or allocate the error and if you cannot safely rectify the malfunction The system state lock out In case of certain faults or an erroneous configuration the system can go into the lock out state The status LED flashes with a short duty cycle ϑ short on long off To place the device back in operation Rectify the cause of the fault following the information given in this chapter ...

Page 51: ...eck the contactor Replace if necessary Check the wiring for short circuits or cross circuits Ν Ι ν ν Ι ν ν Warning Ν ϑ ν ν ϑ ν ν Error External device monitoring Check the contactors and their wiring eliminate any wiring errors if necessary Switch the device off and back on again Check the configuration of the external device monitoring see page 15 Ν Ι ν ν ν Ι ν Warning Ν ϑ ν ν ν ϑ ν Error Reset b...

Page 52: ...0 Work Station Extended PL c EN ISO 13849 1 V300 Work Station Extended PL d EN ISO 13849 1 Test rate 50 s EN ISO 13849 1 Demand rate 3 30 min EN ISO 13849 1 PFHd mean probability of a dangerous failure per hour 5 6 10 9 TM mission time 20 years EN ISO 13849 Protection class III EN 50178 Enclosure rating IP 54 EN 60529 Resolution 20 mm 24 mm or 30 mm Field of view 103 3 Ambient operating temperatur...

Page 53: ...e supply cable 1 Ω Residual ripple 6 5 Operating current at 24 V without output load 165 mA with maximum output load 690 mA Power consumption at 24 V without output load 4 W with maximum output load 19 W Electrical connection M12 8 see section 5 1 on page 32 Cable length for wire cross section 0 25 mm 7 5 m Synchronisation Electrical see section 5 1 on page 32 4 To meet the requirements of the rel...

Page 54: ...tance 15 nF Voltage IEC 61131 2 HIGH 11 V 24 V 30 V LOW 3 V 0 V 5 V Static current 6 mA 15 mA Reset restart input RESTART Resistance HIGH 2 kΩ Capacitance 15 nF Voltage IEC 61131 2 HIGH 11 V 24 V 30 V LOW 3 V 0 V 5 V Static current 6 mA 15 mA Actuating time control switch input 120 ms Teach in synchronisation TEACH SYNCH input The input must be operated by a key operated switch contact Resistance ...

Page 55: ... ms Power up delay of the OSSDs from red to green 30 ms Contactors Permissible dropout time 300 ms Permissible pick up time 300 ms 7 Applies to the voltage range between UV and 0 V 8 Switching currents 500 mA are allowed briefly 100 ms 9 In the case of a fault 0 V cable open circuit the maximum leakage current flowing in the OSSD cable The downstream controller must detect this status as LOW A saf...

Page 56: ...87 2016 03 29 Subject to change without notice Technical specifications 11 2 Dimensional drawings 11 2 1 Dimensional drawing V200 V300 Fig 31 Dimensional drawing V200 V300 mm 7 50 32 25 6 2 11 9 93 9 8 62 8 93 9 6 2 Cable plug M12 8 45 41 6 1 6 2 7 8 6 2 26 9 9 6 2 Cable length 400 mm incl cable plug 6 1 4 6 3 2 3 2 6 2 ...

Page 57: ... AG Industrial Safety Systems Germany All rights reserved 57 Subject to change without notice Technical specifications 11 2 2 Dimensional drawing mounting kit Fig 32 Dimensional drawing mounting kit mm Part number 2045375 16 64 R55 4 8 1 45 5 8 30 64 6 9 1 4 17 6 12 0 8 45 ...

Page 58: ...tions for quick commissioning multi lingual V200 Work Station Extended Cat 2 according to EN ISO 13849 1 1042027 V300 Work Station Extended Cat 3 PL d according to EN ISO 13849 1 1041542 Resolution sets consisting of test rod to suit the resolution and 2 reflector strips Resolution set for 20 mm resolution 2051336 Resolution set for 24 mm resolution 2051338 Resolution set for 30 mm resolution 2051...

Page 59: ...h 30 mm 2022602 Mounting kit To mount the V200 V300 on profile frames 2 clamping lugs incl screws 2045375 Test rod holder For storing the test rod on the machine 2052249 Power supply Power supply 24 V 100 240 V AC 50 W 7028789 Power supply 24 V 100 240 V AC 95 W 7028790 Connecting cable With cable socket M12 8 straight socket stripped 2 5 m 6020537 5 m 6020354 7 5 m 6020353 Other accessories Teach...

Page 60: ...h EU directives EU declaration of conformity excerpt The undersigned representing the following manufacturer herewith declares that the product is in conformity with the provisions of the following EU directive s including all applicable amendments and that the respective standards and or technical specifications are taken as the basis Complete EU declaration of conformity for download www sick co...

Page 61: ...st manipulation which prevent reaching under over or around the ESPE Yes No 7 Has the maximum stopping and or stopping run down time of the machine been measured specified and documented at the machine and or in the machine documentation Yes No 8 Has the ESPE been mounted such that the required minimum distance from the nearest hazardous point has been achieved Yes No 9 Are the ESPE devices correc...

Page 62: ...each in 45 Tab 14 Indications on completion of the teach in 51 Tab 15 Data sheet V200 V300 52 Tab 16 Part numbers safety camera systems 58 Tab 17 Part numbers accessories 59 13 4 List of illustrations Fig 1 Operating principle of the V200 V300 12 Fig 2 Hazardous point protection with one V200 V300 mounting in the frame left figure 13 Fig 3 Hazardous point protection with one V200 V300 mounting on ...

Page 63: ... 21 Connecting the V200 V300 without external device monitoring EDM without internal restart interlock and without external key operated pushbutton for teach in 33 Fig 22 Connecting the V200 V300 with external device monitoring EDM with internal restart interlock and with external key operated pushbutton for teach in 33 Fig 23 Connection of two V200 V300 with synchronisation 35 Fig 24 Connection d...

Page 64: ...hone 81 0 3 5309 2112 E Mail support sick jp Malaysia Phone 603 808070425 E Mail enquiry my sick com Netherlands Phone 31 0 30 229 25 44 E Mail info sick nl New Zealand Phone 64 9 415 0459 0800 222 278 tollfree E Mail sales sick co nz Norway Phone 47 67 81 50 00 E Mail sick sick no Poland Phone 48 22 837 40 50 E Mail info sick pl Romania Phone 40 356 171 120 E Mail office sick ro Russia Phone 7 49...

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