SICK TR110 Lock Operating Instructions Manual Download

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O P E R A T I N G I N S T R U C T I O N S

TR110 Lock

Safety locking device

Summary of Contents for TR110 Lock

Page 1: ...O P E R A T I N G I N S T R U C T I O N S TR110 Lock Safety locking device...

Page 2: ...ble within the limits of the legal determination of Copyright Law Any modifica tion abridgment or translation of this document is prohibited without the express writ ten permission of SICK AG The trad...

Page 3: ...ical control system 17 4 5 Testing plan 23 5 Mounting 24 5 1 Safety 24 5 2 Changing the actuation direction 24 5 3 Mounting the safety switch 25 5 4 Mounting straight and angled actuators 25 5 5 Mount...

Page 4: ...g cables 48 11 3 Safety switch dimensional drawings 49 11 4 Actuator dimensional drawings 55 11 5 Dimensional drawings of the mounting bracket 60 12 Ordering information 62 12 1 Scope of delivery 62 1...

Page 5: ...iance officers people who test and approve the application Project planning page 15 Commissioning page 35 Technical data page 45 Operators Troubleshooting page 42 Maintenance personnel Troubleshooting...

Page 6: ...action b The arrow denotes instructions to action 1 The sequence of instructions for action is numbered 2 Follow the order in which the numbered instructions are given The check mark denotes the resul...

Page 7: ...el The safety locking device must be configured installed connected commissioned and serviced only by qualified safety personnel Project planning For project planning a person is considered competent...

Page 8: ...r to release principle the inserted actuator is immediately blocked and the locking device is locked to unlock the locking device the locking solenoid must be energized In the power to lock principle...

Page 9: ...with pushbuttons TR110 Lock The TR110 Lock safety locking device differs between the following variants Power to lock principle Power to release principle Power to release principle with escape releas...

Page 10: ...OSSDs are always connected in pairs and must undergo dual channel analysis for safety reasons An OSSD pair is formed from 2 OSSDs that are connected and analyzed together 3 2 3 Application diagnostic...

Page 11: ...ATE 2 LOCK 3 DIA Figure 4 Status LEDs 1 STATE 2 LOCK 3 DIAG 4 LEDs in the pushbuttons PRODUCT DESCRIPTION 3 8023119 15LY 2019 10 28 SICK O P E R A T I N G I N S T R U C T I O N S TR110 Lock 11 Subject...

Page 12: ...ortant information NOTICE After manual unlocking a function test must be performed see Testing page 37 3 3 1 Mechanical unlocking mechanism Using the mechanical unlocking mechanism the safety locking...

Page 13: ...ease The escape release makes it possible to open a closed protective device without tools from within the hazardous area NOTICE The escape release must be able to be actuated manually from inside the...

Page 14: ...Figure 7 Escape release 1 Red button of the escape release 3 PRODUCT DESCRIPTION 14 O P E R A T I N G I N S T R U C T I O N S TR110 Lock 8023119 15LY 2019 10 28 SICK Subject to change without notice...

Page 15: ...educe bypassing options as necessary Observe EN ISO 14119 for using interlocking devices associated with physical guards 4 2 Operator of the machine DANGER Failure to observe operator obligations Haza...

Page 16: ...tical angle Figure 8 Directions of approach 1 Left 2 Front 3 Right 4 Rear only possible with switched actuating head Further topics Changing the actuation direction page 24 4 3 3 Escape release In ord...

Page 17: ...he safety locking device is inte grated must be validated in accordance with ISO 13849 2 4 4 1 Locking function Prerequisites A shared power supply is used for the control system and for the locking s...

Page 18: ...on the controller and the safety lock ing device must have the same ground For dual channel activation of the locking function clock pulses are tolerated up to a max length of 5 ms If possible switch...

Page 19: ...d or not stopped in a timely manner b Make sure that the following control and electrical requirements are met so the protective function can be fulfilled The output signals from an OSSD pair must not...

Page 20: ...ing EDM The OSSDs are short circuit protected to 24 V DC and 0 V If the safety locking device is locked the OSSDs signal the ON state with the HIGH signal level non isolated If the safety locking devi...

Page 21: ...the fault application diagnostic output changes as soon as a fault occurs This is not a safety output Table 5 Switching behavior of the fault application diagnostic output Fault Fault application dia...

Page 22: ...s still applied to the last safety locking device The number of safety locking devices in a safe series connection influences the response time of the system see table 17 page 45 The safe series conne...

Page 23: ...t regular intervals The regular thorough checks serve to investigate the effectiveness of the safety locking device and discover defects because of modifications or external influences such as damage...

Page 24: ...n proper operation b Use only reliable mounting elements that can only be removed with tools b If an opening is created in the physical guard due to alignment errors it must not impair the protective...

Page 25: ...M5 screws b Observe the maximum tightening torque of 1 4 Nm Figure 18 Mounting the safety switch 1 Mounting holes 2 12 mm clearance for actuator Complementary information Mounting brackets are availa...

Page 26: ...sitioned perpendicularly to the guide slot before insertion Approach 1 Mount the actuator using 2 M5 screws 2 For larger radii the actuator can be aligned using the adjustment screw Figure 19 Adjustme...

Page 27: ...ergency release can reach into the slot of the mechanical unlocking mechanism 4 Ensure that the emergency release is blocked by the ball catch not by the stop bolt 5 Fasten the emergency release using...

Page 28: ...e cover caps Approach 1 Carefully guide a small slot screwdriver between the bracket and cover cap 2 Carefully lift out the cover cap Figure 24 Cover cap removal step 1 Figure 25 Cover cap removal ste...

Page 29: ...he following requirements Electrically isolated power supply unit with fuse protection in accordance with UL248 This fuse should be rated for max 3 3 A and be integrated in the 30 V DC voltage sec tio...

Page 30: ...not safe 1 Applies to the extension cables recommended as accessories For connection to Flexi Loop 8 2 3 4 5 7 1 6 Figure 27 Device connection male connector M12 8 pin A coded Table 8 Device connecti...

Page 31: ...vice or as the first safety locking device in a safe series con nection apply 24 V DC 1 2 3 4 5 Figure 29 Device connection male connector M12 5 pin A coded Table 10 Device connection pin assignment m...

Page 32: ...ally open 4 Black LED 2 LED 2 input 5 Gray RST Hardware reset connection 1 Applies to the extension cables recommended as accessories 6 4 Connection of a safe series connection Overview A maximum of 2...

Page 33: ...onnecting cable M12 5 pin for connecting the safe series connection 6 Connecting cable M12 5 pin for connecting the locking device controller 7 Safe evaluation unit 8 End connector 5 5 4 4 3 3 2 2 1 1...

Page 34: ...r 1 Designation Description 1 Brown 24 V DC Voltage supply 24 V DC 2 White OSSD 1 OSSD 1 output 3 Blue 0 V Voltage supply 0 V DC 4 Black OSSD 2 OSSD 2 output 5 Gray RST Hardware reset connection 1 App...

Page 35: ...ith no time limitation NOTE The teach in process is invalid if canceled e g by interruption of the voltage supply or removal of the actuator Then the TR110 Lock safety locking device enters the safe e...

Page 36: ...approx 1 Hz The teach in process is completed after about 30 seconds The STATE and DIA LEDs flash in alternation 4 Switch off the supply voltage at the safety switch for at least 3 seconds and then s...

Page 37: ...or the actuators that were just taught in is enabled in the safety switches b Check the effectiveness of all protective devices in the safe series connection 7 3 Testing DANGER Hazard due to unexpecte...

Page 38: ...ion in accordance with the power to lock principle an active lock com mand can be simulated by applying 24 V DC voltage to the Lock input contact 7 4 Regular thorough check Important information DANGE...

Page 39: ...mechanism back after use Approach b Use the screwdriver to move the mechanical unlocking mechanism back to the fol lowing symbol b Screw in the retaining screw and seal it e g with locking varnish b O...

Page 40: ...ng symbol b Seal the emergency release b Open the protective device and close it again The safety locking device operates in normal mode again b Carry out a functional test 8 3 Actuating the escape re...

Page 41: ...proach b Pull the red button of the escape release back out b Open the protective device and close it again The safety locking device operates in normal mode again b Carry out a functional test OPERAT...

Page 42: ...veness of the protective device Persons and parts of the body to be protected may not be recognized in case of non observance b Do not do repair work on device components b Do not make changes to or m...

Page 43: ...O o Error during teach in actuator removed from the response range before the teach ing operation ended or defective actuator detected X OFF OFF OFF ON 2 O o Input error e g missing test pulses non l...

Page 44: ...accordance with national waste disposal regulations Complementary information SICK will be glad to help you dispose of these devices on request 10 DECOMMISSIONING 44 O P E R A T I N G I N S T R U C T...

Page 45: ...robability of a dangerous fail ure per hour 4 1 10 9 TM mission time 20 years EN ISO 13849 1 Type Type 4 EN ISO 14119 Coding level High coding level EN ISO 14119 Safe status when a fault occurs At lea...

Page 46: ...1 Rated short circuit current 100 A Locking principle TR110 SRxxxx TR110 SLxxxx Closed circuit current principle Open circuit current principle 1 The locking solenoid of the TR110 Lock safety locking...

Page 47: ...ushbuttons only TR110 SXXXBXX Output current Output voltage 1 50 mA Uv Table 20 Mechanical data Mechanical data Dimensions W x H x D See Safety switch dimensional drawings page 49 Material Safety swit...

Page 48: ...0 34 mm Maximum cable lengths Table 23 Maximum cable lengths Max number of safety lock ing devices Possible output current per OSSD mA Max length of cable from the last safety locking device to the co...

Page 49: ...40 34 12 40 5 5 3 4x 16 C B A 42 33 10 190 14 M12x1 41 5 37 5 12 0 5 0 5 Figure 40 Dimensional drawing of TR110 SRUCA00 and TR110 SLUCA0000 safety switches mm TECHNICAL DATA 11 8023119 15LY 2019 10 28...

Page 50: ...5 67 5 144 30 40 34 12 40 5 5 3 4x 44 74 94 16 ca 5 C B A 0 5 0 5 Figure 41 Dimensional drawing of TR110 SRUSA01 and TR110 SRUFL0100 safety switches mm 11 TECHNICAL DATA 50 O P E R A T I N G I N S T...

Page 51: ...12 67 5 144 30 34 40 12 40 5 5 3 4x 44 74 94 16 ca 5 C B A 0 5 0 5 Figure 42 Dimensional drawing of TR110 SRUCA0100 safety switch mm TECHNICAL DATA 11 8023119 15LY 2019 10 28 SICK O P E R A T I N G I...

Page 52: ...42 190 14 33 10 M12x1 41 5 37 5 12 16 C B A 0 5 0 5 Figure 43 Dimensional drawing of TR110 SRUFL00 TR110 SLUFL00 TR110 SRUSA00 and TR110 SLUSA0000 safety switches mm 11 TECHNICAL DATA 52 O P E R A T...

Page 53: ...6 C B A 33 10 190 14 M12x1 56 46 41 5 37 5 12 0 5 0 5 Figure 44 Dimensional drawing of TR110 SRU2B00 and TR110 SLU2B00 safety switches mm TECHNICAL DATA 11 8023119 15LY 2019 10 28 SICK O P E R A T I N...

Page 54: ...5 37 5 67 5 12 30 40 144 34 40 5 12 5 3 4x 44 74 94 16 ca 5 0 5 0 5 Figure 45 Dimensional drawing of TR110 SRU2B000 safety switch mm 11 TECHNICAL DATA 54 O P E R A T I N G I N S T R U C T I O N S TR1...

Page 55: ...in door radii for TR110 XAS straight actuator mm Angled actuator TR110 XABT 8 5 2 45 12 45 2 5 9 18 30 52 37 5 1 25 4 4 16 Figure 48 Dimensional drawing of TR110 XABT angled actua tor mm R 30 0 0 0 4...

Page 56: ...Figure 50 Dimensional drawing of TR110 XAFT hinged actuator mm 16 0 5 20 R 2 0 0 max 28 45 4 1 0 5 Figure 51 Min door radii for TR110 XAFT hinged actuator mm 11 TECHNICAL DATA 56 O P E R A T I N G I N...

Page 57: ...0 Figure 52 Dimensional drawing of TR110 XAFB hinged actuator mm 16 0 5 7 max 28 R 2 0 0 45 4 1 0 5 Figure 53 Min door radii for TR110 XAFB hinged actuator mm TECHNICAL DATA 11 8023119 15LY 2019 10 28...

Page 58: ...54 Dimensional drawing of TR110 XAFL hinged actuator mm 16 4 5 5 R 2 0 0 40 0 5 33 5 1 max 28 53 4 1 0 5 Figure 55 Min door radius for TR110 XAFL hinged actuator mm 11 TECHNICAL DATA 58 O P E R A T I...

Page 59: ...e 56 Dimensional drawing of TR110 XAFR hinged actuator mm 16 4 5 5 R 2 0 0 40 0 5 33 5 1 max 28 53 4 1 0 5 Figure 57 Min door radius for TR110 XAFR hinged actuator mm TECHNICAL DATA 11 8023119 15LY 20...

Page 60: ...g bracket for safety locking device 83 45 4 180 M5 21 91 5 21 6 5 35 Figure 58 Mounting bracket for safety locking device 11 TECHNICAL DATA 60 O P E R A T I N G I N S T R U C T I O N S TR110 Lock 8023...

Page 61: ...t for actuator 43 46 4 42 6 5 14 25 56 Figure 59 Mounting bracket for actuator TECHNICAL DATA 11 8023119 15LY 2019 10 28 SICK O P E R A T I N G I N S T R U C T I O N S TR110 Lock 61 Subject to change...

Page 62: ...plewith escape release M12 female connector 5 pin straight M12 female connector 8 pin straight OSSDs cascadable with T connector or in the con trol cabinet TR110 SRUCA01 6068075 Power to lock principl...

Page 63: ...leads YF2A15 050UB5XLEAX 2095618 Female connector straight 10 m cable flying leads YF2A15 100UB5XLEAX 2095619 Female connector straight 15 m cable flying leads YF2A15 150UB5XLEAX 2095620 Female conne...

Page 64: ...M2A15 2096007 Female connector straight 2 m cable male connector straight YF2A15 020UB5M2A15 2096009 Female connector straight 5 m cable male connector straight YF2A15 050UB5M2A15 2096010 Female conne...

Page 65: ...ion MLP1 XXT 1078201 13 3 Additional accessories Table 33 Additional accessories Description Type code Part number Emergency release TR110 XER 5338333 Safety switch mounting plate angled TR110 XMSB 53...

Page 66: ...th declares that the product is in conformity with the provisions of the following EU directive s including all applicable amendments and that the standards and or technical specifications stated in t...

Page 67: ...ANNEX 14 8023119 15LY 2019 10 28 SICK O P E R A T I N G I N S T R U C T I O N S TR110 Lock 67 Subject to change without notice...

Page 68: ...080 7425 E Mail enquiry my sick com Mexico Phone 52 472 748 9451 E Mail mexico sick com Netherlands Phone 31 0 30 229 25 44 E Mail info sick nl New Zealand Phone 64 9 415 0459 0800 222 278 tollfree E...

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