SICK MARSIC280 Operating Instructions Manual Download

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O P E R A T I N G I N S T R U C T I O N S

MARSIC280

Ship Emission Measuring Devices

Summary of Contents for MARSIC280

Page 1: ...O P E R A T I N G I N S T R U C T I O N S MARSIC280 Ship Emission Measuring Devices...

Page 2: ...le within the limits of the legal determination of Copyright Law Any modi fication abridgment or translation of this document is prohibited without the express written permission of SICK AG The tradem...

Page 3: ...description 15 3 1 Product identification 15 3 2 Gas supply terminology 15 3 3 Layout and function 16 3 3 1 System overview 16 3 3 2 Analyzer 16 3 3 3 Sample conditioning and distribution unit 17 3 3...

Page 4: ...it two measuring points 37 5 5 11 Connecting the discharge hose to the condensate pump 38 5 5 12 Connecting the condensate container option 38 5 5 13 Connecting the filling level sensor to the condens...

Page 5: ...emperature 55 7 5 4 Checking the condensate pump cooler 56 7 5 5 Setting the instrument air flow 56 7 5 6 Adjusting the flow sensor with SOPAS ET 56 7 5 7 Setting the measuring and purging times 57 7...

Page 6: ...surfaces and parts with media contact 73 10 7 2 Cleaning the display 73 10 8 Setting the maintenance signal 73 10 9 Setting the maintenance condition with SOPAS ET 74 10 10 Maintenance work 74 10 10...

Page 7: ...er supply unit 92 10 10 11 2 Fit the analyzer power supply unit 93 10 10 12 Replacing the analyzer fuse 93 10 10 13 Replacing the DEFOR module 95 10 10 14 Replacing the CO2 module FINOR 96 10 10 15 Re...

Page 8: ...upply 117 13 2 8 1 Tube connections 117 13 2 9 Heated sample gas line 117 13 2 10 Torques for screw fittings 118 14 Annex 119 14 1 Licenses 119 14 1 1 Liability disclaimer 119 14 1 2 Software licences...

Page 9: ...s who install commission operate and maintain the device 1 4 Further information SFU Gas Sampling Unit Operating Instructions SFU Gas Sampling Unit with weather hood Operating Instructions Sample Gas...

Page 10: ...cance Important technical information for this product Important information for electrical or electronic functions 1 6 Data integrity SICK AG uses standardized data interfaces such as standard IP tec...

Page 11: ...te defined during project planning or to the delivered system documentation Please contact SICK Customer Service Only use the measuring device as described in Correct use The manufacturer bears no res...

Page 12: ...e standards 2 1 2 Dangerous substances Danger through leaks in the gas path with toxic gases A leak e g in purge air supply can represent an acute danger for persons Regularly check all gas carrying c...

Page 13: ...General knowledge in measurement technology specialist device knowledge possibly customer training at SICK Electrical Installation Qualified personnel Authorized electrician authorized skilled electri...

Page 14: ...rized operator General knowledge in measurement technology specialist device knowledge possibly customer training at SICK Service training 2 SAFETY INFORMATION 14 O P E R A T I N G I N S T R U C T I O...

Page 15: ...ct name 2 Item number 3 Specification on voltage supply 4 Serial number 5 Barcode 3 2 Gas supply terminology Definition of supply gases Zero gas Gas for zero point adjustment Instrument air or nitroge...

Page 16: ...acted by a heated gas sampling unit at one or more measuring points and passed through a heated sample gas line for conditioning in the analyzer Operation Operation is performed via the control module...

Page 17: ...Analyzer on off switch 7 Data interfaces 8 Fuses distribution board 9 Analyzer module CO2 FINOR Analyzer module SO2 DEFOR Gas module flow humidity pressure 3 3 3 Sample conditioning and distribution...

Page 18: ...extraction unit SFU extracts flue gas from the stack via the gas sampling tube After filtration the flue gas is passed to a measuring device for analysis Characteristics Gas sampling tube unheated and...

Page 19: ...pling tube After filtration the flue gas is passed to a measuring device for analysis Characteristics Gas sampling tube unheated and without pre filter Gas sampling tube available in different lengths...

Page 20: ...3 3 7 Sample gas line heated Overview 1 5 4 7 6 3 2 Figure 3 Heated sample gas line 1 Connection to gas sampling unit without electrical connections 2 Connection to measuring device with electrical co...

Page 21: ...ator Additional information A separate instrument air supply as zero gas or test gas can be connected as an alternative Related topics Instrument Air Conditioning Operating Instructions Instrument air...

Page 22: ...ption Prerequisites An internet connection must be available Function The SICK Meeting Point Router MPR is available for remote diagnostics via the internet The MPR links a plant side machine network...

Page 23: ...ers involved Procedure Transport via crane 1 Transport the assembly frame with the transport lugs included in the scope of delivery Make sure the load is symmetrical at 45 4 2 Storage Protective measu...

Page 24: ...1 Push the tube into the tube screw fitting to the stop 2 During initial fitting Hold the fitting bolt steady and tighten the cap nut with 1 1 4 revolutions 3 During further fittings Tighten the cap n...

Page 25: ...correct there is a risk of contamination of the gas sam pling unit This can cause exhaust gas to enter the unheated analyzer and condense out b First connect instrument air and voltage supply b Only t...

Page 26: ...zer system is delivered pre assembled on an assembly frame Figure 6 Positions of the screws for wall fitting Prerequisites Observe clearances of the heated sample gas line Observe clearances for incom...

Page 27: ...OTICE Protect the line from damage chafing through vibration mechanical load NOTICE The sample gas line must not be insulated at the position of the PT100 or led through a wall as otherwise the sample...

Page 28: ...Lay the hose bundle line from the gas sampling unit to the measuring device An additional length of 0 5 m is required at the gas sampling unit for the internal lines An additional length of 1 5 m is r...

Page 29: ...x 1 0 mm2 3 Grounding conductor gn ye Grounding 1 x 4 0 mm2 4 PTFE hose white Zero gas DN 4 6 5 PA hose black Control air main valve DN 6 8 6 PA hose blue Purging air DN 6 8 Important information NOTI...

Page 30: ...pen cover 4 Connect the power supply of the gas sampling unit to X1 using the 1 5 mm2 wires with ferrule Line 1 wire 1 X1 1 Line 1 wire 2 X1 6 Line 1 wire 3 reserve do not cut off Line 1 wire 4 reserv...

Page 31: ...er to contacts 5 and 6 5 5 5 Connecting the hose bundle line to gas sampling unit 230 V Overview 1 4 2 3 6 5 Figure 11 Standard hose bundle line 1 Power supply 2 Signal line 3 Grounding conductor 4 PT...

Page 32: ...of the gas sampling unit is dismantled The hose bundle line is stripped 40 cm Procedure Connecting the gas connections 1 Guide the hose bundle line into the housing through the screw connection pro v...

Page 33: ...g unit to X2 using the 1 0 mm2 wires with ferrule Line 2 wire 1 X2 1 Line 2 wire 2 X2 2 Line 2 wire 3 reserve do not cut off Line 2 wire 4 reserve do not cut off 6 Connect the PE line to connection te...

Page 34: ...ampling unit using the 1 0 mm2 wires with ferrule 5 Connect the PE line to connection terminal PE with ferrule 6 Tighten the cable gland Related topics Wiring diagram of the measuring device 5 5 7 Con...

Page 35: ...evice 5 5 8 Fitting the sample gas line on the gas sampling unit Important information NOTICE Protect the line from damage chafing through vibration mechanical load Prerequisites Weather hood is remov...

Page 36: ...peration condensate may form in the sample gas line b Fit the sample gas line in a downward direction Procedure 1 Remove the protective cap from the heated sample gas line on the sample condi tioning...

Page 37: ...rotective cap from the glands for the heated sample gas lines on the sample conditioning and distribution unit 2 Insert the heated sample gas line into the gland NOTICE Pay attention to the sample gas...

Page 38: ...environment of the measuring device Figure 12 Condensate container 1 Condensate container 2 Metal stand Important information NOTE To avoid condensate formation in the discharge hose the discharge hos...

Page 39: ...quent emptying 1 Level sensor at top of the container 2 Level sensor at bottom of the container 4 Insert the cable through the corresponding cable entry 5 Lay the cable in the cable duct strip the ins...

Page 40: ...tdoors or into a suitable flue b Do not connect the exhaust gas line with the exhaust gas line of sensitive subas semblies Aggressive gases could damage these subassemblies as a result of diffusions P...

Page 41: ...lt of diffusions Prerequisites Discharge the sample gas outlet to a suitable environment The sample gas outlet must be open to the ambient pressure Procedure 1 Route the PTFE tubes from below into the...

Page 42: ...vice 5 7 bar 3 Connection to the measuring device 2 5 3 bar 4 Pressure reducers adjustable Prerequisites The instrument air must meet the specifications Procedure 1 Connect the conditioned instrument...

Page 43: ...page 114 5 5 18 1 Fitting the welding neck flange Overview min 70 10 30 1 2 3 4 a Figure 13 Welding neck flange fitting requirements 1 Gas sampling tube 2 Stack wall 3 Welding neck flange 4 Gas sampli...

Page 44: ...p as specified by the operating company Prerequisites Minimum distance a must be available behind the welding neck flange to be able to service and remove the gas sampling unit Table 5 Minimum distanc...

Page 45: ...t temperature Weather hood removed Procedure 1 Push the seal over the gas sampling tube 2 Push the gas sampling unit with probe tube into the welding neck flange The hose outlets of the gas sampling u...

Page 46: ...nal disconnecting device if a UPS is used Make sure the power isolating switches are easily accessible 6 4 Socket for Service work It is recommended to install a socket in accordance with the applicab...

Page 47: ...shielding according to the Figure see figure 15 page 47 6 6 2 Connecting Ethernet option Overview Figure 16 Ethernet connection Connect the Ethernet cable according to the wiring diagram Procedure 1...

Page 48: ...Switch on the fuse of the cooler condensate pump sample gas pump power supply unit FC3 Cooler turns on Instrument air is fed to the gas sampling unit The gas sampling unit is purged during the heating...

Page 49: ...ing mode 7 2 Connecting with SOPAS ET Procedure 1 Connect the network cable to distribution board 3 1 Power voltage connection at terminal strip 2 Signal connections I O 3 Distributor board with Ether...

Page 50: ...ntrations must be entered in the Test Gas Table Procedure 1 Check the cylinder concentration on the test gas cylinder 2 Press Menu 3 Select menu 3 Adjustments 4 Select menu 5 Settings 5 Select menu 1...

Page 51: ...10 Press Save to confirm 7 4 4 Determining calibration gas purging times with SOPAS ET Overview During the first calibration of each test gas the time required for the gas to become stable in the anal...

Page 52: ...e throttle to 100 l h Read off the flow rate on the flow meter at the same time 7 4 7 Performing zero point validation and adjustment with SOPAS ET Overview The zero point of the analyzer is adjusted...

Page 53: ...on 6 Connect the test gas cylinder to the valve block with 2 5 3 bar 7 Click Save The valve block releases the test gas for sensitivity validation or adjustment 8 Set the flow on the flow reducer to a...

Page 54: ...ime hh mm Start date desired date for the first start yy mm dd Period Repeat interval and frequency Hour Day Week Active Activation of automatic adjustment 7 Click Save 8 Set the check mark for Live v...

Page 55: ...s the setpoint temperature Procedure 1 Use the arrow keys on the heating controller to set the desired temperature The recommended temperature is 180 C If the arrow key is not pressed for 3 seconds th...

Page 56: ...mponents are reached and the instrument air is connected the instrument goes into measuring mode In measuring mode the pump starts and feeds the gas from the gas sampling unit through the device to th...

Page 57: ...ast 50 seconds Otherwise stable measured values cannot be guaranteed with several measuring points The sample gas needs this time to be stable in the analyzer during a sample change The total time of...

Page 58: ...f the measuring device has more than one measuring point unused measuring points can be deactivated if required Procedure 1 Press Menu 2 Select menu 5 Parameter 3 Select menu 10 Special 4 Select menu...

Page 59: ...s with SOPAS ET Overview Testing the analog outputs checks whether they output correctly Prerequisites SOPAS ET is connected to the measuring device Procedure 1 Open the BCU module with a double click...

Page 60: ...the sample gas outlet of the analyzer 7 Close the test gas inlet of the valve block with the protective cap from the test set or if a test bottle is connected screw it shut 8 Open the BCU in SOPAS ET...

Page 61: ...ck the power supply is within the specification 2 Check clean instrument air is connected and available according to specification 3 Check the flow rate is approx 100 l h 4 Check all housing doors are...

Page 62: ...e is switched on mains voltage is available FAILURE At least one status flagF is activated MAINTE NANCE REQUEST At least one status flag M C or U is activated for at least one measured value Analyzer...

Page 63: ...e must heat up for about two hours Many error messages can be related to an operating temperature that has not been reached Therefore the logbook should only be checked after the heating time Prerequi...

Page 64: ...mple gas may be present in the components in contact with the sample gas after switching off b Set the measuring device to Standby mode before turning it off Prerequisites The instrument was purged wi...

Page 65: ...ts NAMUR Status 299 03 1 Bit by bit Bit 0 LSB 1 Failure Bit 1 1 Maintenance request Bit 2 1 Function control Bit 3 1 Indefinite Bit 4 1 Extended Invalid when system in standby 8 5 3 Enabling Modbus in...

Page 66: ...ble Validation of all zero points via MBI4 Command Modbus address FC code Format Value Validation of all zero points 1380 16 Float AB CD Unequal 0 0 Start 0 0 Reset to be able to start again later Adj...

Page 67: ...additionally visible for the MARSIC user level A Authorized operator xxx Menu level O M A Login O Auth operator O Service O Logout O MARSIC O Maintenance M Maintenance mode M Reset BCU M Adjustments...

Page 68: ...er level in SOPAS ET Overview The user level must be changed to use certain functions Prerequisites SOPAS ET is connected to the measuring device Procedure 1 Select user level 2 Enter password 3 Selec...

Page 69: ...ust be carried out before and after each commissioning maintenance and repair for a complete documentation of the analyzer By importing the SOPAS data backup an error can be reset during execution The...

Page 70: ...cking the gas flow on the analyzer display If the gas flow indicated in measuring mode 50 l h adjust the flow rate on the flow meter When this is not possible Replace the gas extraction filter see Set...

Page 71: ...Every 6 months 1 Y Yearly 2 Y Every 2 years 4 Y Every 4 years 2 Maintenance must be performed by SICK Service service partner or certified customer 3 Include all annual maintenance activities as well...

Page 72: ...ple gas line is heating 10 6 3 Checking the sample gas ine filter Overview The sample gas fine filter is located in the distribution unit Procedure 1 Check the sample gas fine filter for contamination...

Page 73: ...commended cleaning agents Do not use sharp objects for cleaning Procedure 1 Wipe the surface with a damp soft cloth and wipe again with a dry soft cloth 2 If the frames are heavily soiled do not use a...

Page 74: ...n order to grip the device better and reduce the weight b Always work in pairs DANGER Health risk through dangerous sample gas If dangerous sample gas is applied to the SFU The operator is responsible...

Page 75: ...performed via the connected measuring system Details see Related topics 8 Replace the glass fiber fine filter Details see Related topics 9 Replace the non return valves Details see Related topics 10...

Page 76: ...can become hot through operation of the device b Wear suitable protective clothes for example heat resistant gloves b Switch off the device and allow the components to cool down CAUTION Risk of injury...

Page 77: ...er element on the filter cover Tighten the spiral thread If one side of the filter element has a groove The groove must point in the direction of the filter cover 10 Fit the filter cover 1 Rotary hand...

Page 78: ...installed below the sheet metal trim in the valve block Procedure 1 Remove the 90 screw in fittings and insulation 2 Fit new valves with Teflon tape NOTICE Observe the alignment of the non return val...

Page 79: ...minutes in this state 3 Switch system off at the external power disconnection unit 10 10 2 2 Removing the sample gas line Procedure 1 Remove the sample gas line on the gas sampling unit 2 Unscrew the...

Page 80: ...ot be insulated at the position of the PT100 or led through a wall as otherwise the sample gas line may be damaged Procedure 1 Lay the end with the electrical connection to the measuring device NOTICE...

Page 81: ...mechanical load Prerequisites Weather hood is removed Procedure 1 Unscrew the clamp of the thermal bridge 2 Remove the clamp 3 Open the clamp of the strain relief of the heated sample gas line 4 Inse...

Page 82: ...Overview The heated sample gas line has two PT100 temperature sensors One serves as reserve Figure 22 Sample gas line 1 2 PT100 connections 1 as reserve Procedure 1 Disconnect defective temperature s...

Page 83: ...get lost 2 Take out the filter 3 Insert the new filter The fitting direction of the sample gas fine filter is irrelevant 4 Reattach the tube connections 5 Check gas tightness of the sample gas path Re...

Page 84: ...present if not replace the complete hose pump 5 Insert the new pump hose with hose nozzles into the guides of the wrapping tape roll 6 Insert the wrapping tape roll complete with hose into the doveta...

Page 85: ...w water trap 5 Reattach the tube connections 6 Check the gas tightness of the sample gas path Related topics Further information on attaching the tube connections see Using a plastic fitting page 24 F...

Page 86: ...container when the alarm signal is triggered The alarm stops automatically after emptying the container 10 10 8 Replacing the analyzer 10 10 8 1 Remove the analyzer Overview Figure 25 Sample gas conne...

Page 87: ...Mark and disconnect the signal lines 3 Unscrew the sample gas line inlet 4 Unscrew the sample gas line outlet 5 Unscrew the wall fastening screws and take off the analyzer 10 10 8 2 Fit the analyzer O...

Page 88: ...wer supply unit with EMC glands 10 10 9 Replacing the complete analyzer module 10 10 9 1 Remove the complete analyzer module Overview The complete analyzer module contains all measuring modules It is...

Page 89: ...the sample gas inlet and gas outlet at the connections of the complete analyzer module 4 3 RJ45 plugs CAN Bus Press latch and pull off 5 3 24 V plugs Press latch and pull off 6 Unscrew 7 black screws...

Page 90: ...he housing Make sure not to crimp any lines 2 Screw 7 black screws tight 3 Screw the grounding conductor to the side panel 4 3 RJ45 plugs Connect any position 5 3 x 24 V plugs Connect any position pro...

Page 91: ...age to the gasket 10 10 10 2 Fit the analyzer door with the control module BCU Overview The control module BCU is delivered completely assembled with the analyzer door hinges and ground strap The cont...

Page 92: ...s switched off and secured against being switched on again Procedure 1 Switch off the fuse FC8 power supply unit in the sample conditioning and distri bution unit 2 Check the analyzer is free from vol...

Page 93: ...below into the DIN rail and press upwards until the DIN rail spring attachment latches in 5 Push the bottom damping block between the power supply unit and the bottom plate 6 Close the housing door of...

Page 94: ...e is disconnected from the power supply Prerequisites The measuring device is switched off and secured against being switched on again Procedure 1 Switch off the on off switch in the top part of the a...

Page 95: ...art 4 RJ45 plug CAN Bus Press latch and pull off 5 24 V plug Press latch and pull off 6 Remove the gas paths on the DEFOR module 7 Loosen the bracket of the FINOR module and the gas module 8 Loosen th...

Page 96: ...insulating cover on the base plate 9 Unscrew the grounding conductor on the module 10 Take the FINOR module out Fitting 1 Screw the grounding conductor to the module 2 Set the FINOR module with insula...

Page 97: ...ews of the gas module at the bottom of the analyzer module 5 Take the gas module off Fitting 1 Screw the gas module onto the complete analyzer module 2 Connect the sample gas inlet according to the ma...

Page 98: ...gbook text SOPAS ET Description Interpretation and possibly correction Gas module DEFOR FINOR X X X F MV calcu lation F MV calcu lation Error in measured value calculation measured value 50 of measure...

Page 99: ...Adj val Validation or adjustment activated sensor or system is checked Status message wait until procedure has completed X X E No A D reference E no A D ref erence E No IR refer ence No zero gas AD re...

Page 100: ...Start test C Start test Start check Function checks active after switching on X X X U mainte nance mode U Mainte nance active Maintenance active Maintenance active meas ured values unreliable no acti...

Page 101: ...tor 2 reduced For information only X E motor 3 V reduced E motor 3 V reduced Speed of motor 2 reduced For information only X X X No entry E adj val At least one component of this sensor is being adjus...

Page 102: ...Malfunction in program sequence no action possi ble Restart device If error is repeated replace module X E I2C 1 E I2C 1 Malfunction of I2C 1 data transmission Malfunction in program sequence no acti...

Page 103: ...asuring system contami nated Check the filter Restart device If error is repeated replace complete analyzer module X X F UV inten sity F IR intensity F UV inten sity F IR intensity Source intensity be...

Page 104: ...r Check further logbook entries Restart device 2 SPI 1 error SPI 1 error Error in communication in SPI channel 1 Contamination on PCB or defective hardware 2 SPI 2 error SPI 2 error Error in communica...

Page 105: ...to FINOR sensor Check sensor wiring Restart device Sensor error A Sensor error A Error in data communica tion to gas module Check sensor wiring Restart device Sensor error B Sensor error B Error in da...

Page 106: ...check Status can be output by the Sensor module or be gener ated in the BCU Check log books Measured value U Meas value Status message for meas value Uncertain Status can be output by the Sensor modul...

Page 107: ...e Check group message for device Check further log book entries U0 uncer tain formula res U U0 uncer tain formula res Uncertain group message for device Uncertain group message for device Check furthe...

Page 108: ...j Val 3 BVG3 Start Adj Val 3 Automatic adjustment vali dation function was man ually started Status indicator Display of active function Function runs with a time limit BVG4 Start Adj Val 4 BVG4 Start...

Page 109: ...est gas 6 is active Limit value 1 U Limit 1 Limit value 1 of measured value MVi triggered with status U link Gas flow monitoring Check gas paths Check sample gas pump replace sample gas pump as requir...

Page 110: ...cables and signal paths Replace components as required BVS Sample conditioning 3 C BVS Sam ple condi tioning Message from sample con ditioning linked with device status Check Check sampling probe and...

Page 111: ...table packaging A transport container with adequate stability can also be used 3 Protect the device with padding from shocks and vibrations 4 Thoroughly secure the device in place inside the transport...

Page 112: ...h media contact 1 Remove loose contamination with compressed air 2 Remove adhering contamination with a mild soap solution and a soft cloth 3 Do not clean optical surfaces 12 4 Disposal Important info...

Page 113: ...dimensions in the dimension drawing are in mm 13 2 Technical data NOTE The technical data depend to some extent on the individual equipment of your device b See the enclosed System Description for the...

Page 114: ...pective full scale value per week Reference point drift 2 of the respective full scale value per week Setting time t90 15 30 s including sample gas path and gas sampling unit 13 2 2 Ambient conditions...

Page 115: ...equest and Mal function Analog outputs 8 outputs 0 24 mA Galvanically isolated Analog inputs 2 inputs 0 20 mA Digital outputs 16 outputs 1 pole changeover switch 3 connections Digital inputs 8 inputs...

Page 116: ...8 A1 Power consumption Analyzer unit Sample conditioning and distribution unit 52 kg Heated sample gas line Gas sampling unit Heated probe tube Power consumption 300 VA 300 VA 95 VA m 450 VA 450 VA 1...

Page 117: ...eet the specification Supply gases Table 18 Supply gases Gas Quality Inlet pressure Flow rate Instrument air Particle size max 5 m Pressure dew point max 3 C Oil content max 0 1 mg m3 ISO 8573 1 2021...

Page 118: ...Nm according to strength class see screw head 3 6 4 6 A2 50 A4 50 5 6 Alu A2 70 A4 70 A2 80 A4 80 8 8 Titan 10 9 12 9 M 1 6 0 4 0 05 0 05 0 05 0 11 0 16 0 19 0 26 0 31 M 2 0 45 0 1 0 1 0 11 0 22 0 32...

Page 119: ...Source components we refer to the liability disclaimers of the copyright holders in the licence texts on the CD delivered 14 1 2 Software licences In this product SICK uses unchanged and as far is nec...

Page 120: ...80 7425 E Mail enquiry my sick com Mexico Phone 52 472 748 9451 E Mail mexico sick com Netherlands Phone 31 0 30 229 25 44 E Mail info sick nl New Zealand Phone 64 9 415 0459 0800 222 278 tollfree E M...

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SICK MARSIC280, Operating Instructions Manual

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