SICK KTL180 Operating Instructions Manual Download

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O P E R A T I N G I N S T R U C T I O N S

KTL180

Fiber contrast sensor

Summary of Contents for KTL180

Page 1: ...O P E R A T I N G I N S T R U C T I O N S KTL180 Fiber contrast sensor...

Page 2: ...e limits of the legal determination of Copyright Law Any modifica tion abridgment or translation of this document is prohibited without the express writ ten permission of SICK AG The trademarks stated...

Page 3: ...12 4 1 Scope of delivery 12 4 2 Mounting requirements 12 4 3 Connecting fibers 12 4 3 1 Use fibers with thin end sleeves 13 4 4 Mounting the device 13 4 5 Expanding evaluation unit 13 4 5 1 Combinatio...

Page 4: ...ing copy mode 32 7 6 8 Setting master teach in 33 7 6 9 Setting synchronization 34 7 6 10 Setting continuous threshold adaptation 34 7 6 11 Setting receiver amplification 35 7 6 12 Setting pushbutton...

Page 5: ...EU declaration of conformity and certificates 47 13 2 Certification according to UL60947 5 2 47 CONTENTS 8023304 11XV 2018 11 29 SICK O P E R A T I N G I N S T R U C T I O N S KTL180 5 Subject to chan...

Page 6: ...he device is integrated For information about this refer to the operating instruc tions of the specific machine 1 2 Scope These operating instructions serve to incorporate the device into a customer s...

Page 7: ...specific online data sheets for device variants containing technical data and dimensional drawings EU declaration of conformity for the product family Dimensional drawings and 3D CAD dimension models...

Page 8: ...exhaustive As a safety device to protect persons their hands or other body parts Underwater In explosion hazardous areas Outdoors without additional protection NOTICE Danger due to improper use Any i...

Page 9: ...accord ing to IEC 62471 2006 The device emits potentially dangerous optical radiation Do not look into the lamp for extended periods of time during operation Can be damag ing to the eyes 2 5 Repair Th...

Page 10: ...1 Pin assignment 2 Electrical data and environmental data 3 Date of manufacture 4 Device type number 5 Part number 6 2D code Figure 2 KTL180 rear with logos 3 PRODUCT DESCRIPTION 10 O P E R A T I N G...

Page 11: ...gh dynamic range Job save for easy format change 1 point 2 point and dynamic teach in Bus capability Wide range of different fiber cables Fields of application All applications for which contrasts mak...

Page 12: ...ture Protect the device from direct sunlight Shock and vibration free mounting 4 3 Connecting fibers 2 3 1 Figure 3 Connecting fibers 1 Fiber interlocking 2 Fiber opening 3 Sender receiver designatio...

Page 13: ...lockwise to close it 3 Disconnect excess fibers 4 4 Mounting the device Mounting the device on mounting rail 1 Figure 5 Installation on mounting rail 1 Mounting rail 1 Clip the device into the mountin...

Page 14: ...s The following restrictions must be considered for the combination If KTL180 units are combined with WLL180T units all WLL180T units used must be mounted on the bus left of all used KTL180 units If K...

Page 15: ...y requirements must be observed when working on electrical sys tems Only switch on the supply voltage for the device when the connection tasks have been completed and the wiring has been thoroughly ch...

Page 16: ...input M Ground Q Switching output 5 3 Wiring the interfaces NOTE When using the M12 5 pin variants in addition to Q1 Q2 is always activated and assigned a switching threshold value of 14 digits as pe...

Page 17: ...cted and overcurrent protected Switching behavior PNP or NPN Electrical values The sum current 100 mA per sensor for all digital outputs is identical PNP NPN residual voltage 1 8 V Dielectric strength...

Page 18: ...oad in the customer s supply cables the wire cross sections used must be appropriately selected and protected 5 ELECTRICAL INSTALLATION 18 O P E R A T I N G I N S T R U C T I O N S KTL180 8023304 11XV...

Page 19: ...s Figure 8 Dynamic teach in sequence Table 3 Live measured value display Value Remission value 0 No remission 3000 Maximum remission with 16 s response time 9999 Maximum remission with 200 s response...

Page 20: ...h in button Table 4 Operating elements legend No Description Function 1 OUT Illuminates when there is a switching event 2 Scrolls through menu items or changes values 3 Fiber interlocking 4 Display Sh...

Page 21: ...OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT 2 s 1 s 2 s 5 s or wait 2 s OPERATION 7 8023304 11XV 2018 11 29 SICK O P E R A T I N G I N S T...

Page 22: ...OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT 7 OPERATION 22 O P E R A T I N G I N S T R U C T I O N S KTL180...

Page 23: ...4 Parameter set 4 Job5 Parameter set 5 L d Light dark LGt Light LoAd Load LocL Blocked oFF Off OUT Output Pro Pro level advanced settings rES Reset SenS Sensitivity Sto Store tch Teach in thr Threshol...

Page 24: ...trast value in a tolerance band The tolerance band can be adjusted see Adjusting the switching sensi tivity page 26 1 Press and hold Teach in button for 2 s The Teach in operating mode is active 2 Use...

Page 25: ...set between the mark and background and corresponds to a switching threshold of 50 If the switching events do not correspond to the expected results the switching threshold can be adjusted independent...

Page 26: ...switching OUT Dark switching 5 Press the Mode pushbutton 7 5 4 Adjusting the switching sensitivity NOTE The system setting can only be used for 1P teach The contrast differences that have been taught...

Page 27: ...or minus button to select dLY OUT 3 Press the Mode button The preset value flashes OUT 4 Use the plus or minus button to select the required setting OUT Deactivated factory setting OUT OFF delay OUT O...

Page 28: ...s The button lock is active or deactivated OUT OUT 7 6 Pro level advanced settings You can use the advanced settings to adapt the device to the particular application con ditions or to configure addit...

Page 29: ...m the switching threshold NOTE The switching outputs and the measured value transmitted to the bus are not affected by this 1 Press and hold the Mode button for 2 s The Configuration operating mode is...

Page 30: ...f energy saving mode is activated the set point display green display is switched off 20 seconds after the last time a button is pressed and the red actual value display dims This reduces the current...

Page 31: ...button The preset value flashes OUT 6 Use the plus or minus button to select oFF or on OUT Not rotated factory setting OUT Rotated 7 Press the Mode button 7 6 6 Configuring input This menu can be use...

Page 32: ...180 is combined with the WLL180T on the bus see Combination with other sensors page 14 then the copying function is used neither in the KTL180 nor in the WLL180T Unplanned parameter changes can occur...

Page 33: ...180 nor in the WLL180T Unplanned parameter changes can occur during use If the master teach in function is used on accident then it may be necessary to reset every device on the bus to the factory set...

Page 34: ...ed on fiber contrast sensors measure in sync one after another to prevent mutual interference This reduces the measurement speed 1 Press and hold the Mode button for 2 s 2 Use the plus or minus button...

Page 35: ...ble amplification during the teach in process based on the measured signal For special applications e g with high contrast fluctuations it may make sense to define the amplification manually 1 Press a...

Page 36: ...he Mode button 4 Use the plus or minus button to select LocL OUT 5 Press the Mode button The preset value flashes OUT 6 Use the plus or minus button to select L1 level 1 or L2 level 2 OUT Level 1 stan...

Page 37: ...ersion 1 Press and hold the Mode button for 2 s The Configuration operating mode is active 2 Use the plus or minus button to select Pro OUT 3 Press the Mode button 4 Use the plus or minus button to se...

Page 38: ...e 2 Use the plus or minus button to select rES OUT 3 Press the Mode button 4 Use the plus or minus button to select no or YES OUT OUT 5 Press the Mode button 6 Use the plus or minus button to select E...

Page 39: ...Synchronization Off ACD setting Off Receiver amplification Automated Key lock Level 1 OPERATION 7 8023304 11XV 2018 11 29 SICK O P E R A T I N G I N S T R U C T I O N S KTL180 39 Subject to change wi...

Page 40: ...st fibers Clean fibers Check the application con ditions Restart teach process Increase contrast difference 8 2 Possible errors during operation Table 9 Troubleshooting during operation Fault pattern...

Page 41: ...on window NOTICE Damage to the fiber outlet Reduced reading performance due to scratches or streaks on the fiber outlet b Always use a damp cloth to clean the fiber outlet b Use a mild cleaning agent...

Page 42: ...nce with the applicable country specific waste disposal regu lations As it is categorized as electronic waste the device must never be disposed of with household waste 10 2 Returning devices b Do not...

Page 43: ...1 5 V UV Minimum pulse 200 ms Input blanking input blnk blanked free PNP Blanked U 6 5 V UV Free U 5 5 V NPN Blanked U 1 V Free U 1 5 V UV Minimum pulse 300 s Input light dark L D PNP Light switching...

Page 44: ...A max 2 Class 2 voltage supply 3 UL housing type 1 11 2 Dimensional drawings Device variant without bus male connector standalone 8 8 10 4 12 2 37 3 7 7 2 x 2 3 5 7 4 3 34 6 3 68 9 3 6 3 6 180 4 2 18...

Page 45: ...t included with delivery Device variants with bus male connector extension unit 8 8 51 9 9 2 37 3 7 7 2 x 2 3 5 7 4 3 34 6 3 68 9 3 6 180 4 2 18 8 27 8 10 7 55 4 1 2 3 5 6 10 5 33 2 17 8 9 2 10 4 3 6...

Page 46: ...s NOTE Accessories can be found on the online product page at b www sick com KTL180 12 ACCESSORIES 46 O P E R A T I N G I N S T R U C T I O N S KTL180 8023304 11XV 2018 11 29 SICK Subject to change wi...

Page 47: ...M8 Stecker 44VC Device variant with M12 Pigtaiil The KTL180 series fiber contrast sensors are certified in accordance with UL60947 5 2 if it is supplied with power by LPS or Class 2 power supply unit...

Page 48: ...Phone 52 472 748 9451 E Mail mario garcia sick com Netherlands Phone 31 0 30 229 25 44 E Mail info sick nl New Zealand Phone 64 9 415 0459 0800 222 278 tollfree E Mail sales sick co nz Norway Phone 4...

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