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OPERATING INSTRUCTIONS

DOSIC

®

Flow sensor

en

Summary of Contents for DOSIC Series

Page 1: ...OPERATING INSTRUCTIONS DOSIC Flow sensor en...

Page 2: ...d by SICK AG Reproduction of this document or parts of this document is only permissible within the limits of the legal provisions of copyright law Any modification abridgment or translation of this d...

Page 3: ...ures 10 2 8 General safety notes 10 2 9 Repairs 10 3 Product description 11 3 1 Product identification 11 3 1 1 Information on the housing 11 3 1 2 Type code 11 3 2 Product characteristics 12 3 2 1 De...

Page 4: ...h window function 24 7 3 7 Pulse output 25 7 3 8 Frequency output 25 7 4 Configuration of analog outputs 26 7 4 1 Current output 4 20 mA 26 7 5 Advanced functions 27 7 5 1 Measurement Mode 27 7 5 2 Ac...

Page 5: ...rating 48 14 Dimensional drawings 49 14 1 Process connection DN15 G 3 4 49 14 2 Process connection DN15 3 4 NPT 49 14 3 Process connection DN15 clamp DIN 32676 50 14 4 Process connection DN15 DIN 1185...

Page 6: ...formation about this refer to the operating instructions of the particular system 1 2 Scope These operating instructions explain how to incorporate a sensor into a customer system Instructions are giv...

Page 7: ...the online product page at www sick com The following information is available for download from this page Model specific online data sheets for device variants containing technical data dimensional d...

Page 8: ...or in different environments the man ufacturer s service department may issue an operating license in consultation with the customer and in exceptional cases 2 3 Limitation of liability Applicable sta...

Page 9: ...n Germany electricians must meet the specifications of the BGV A3 Work Safety Regulations e g Master Electrician Other relevant regulations applicable in other countries must be observed The following...

Page 10: ...rective Observe national safety and work safety regulations Wiring work and the opening and closing of electrical connections may only be carried out when the power is switched off The radiated power...

Page 11: ...ng of the top cover of the sensor 3 1 2 Type code DOSIC FUM H 015 F 1 GC 5 1 2 3 4 5 6 7 Position Description 1 Product group DOSIC flow sensors 2 Variant H Hygienic 3 Channel size 015 DN15 025 DN25 4...

Page 12: ...per housing 4 M12 electrical connection 5 Pressure compensation element prevents build up of condensate 6 Connection for ground cable 7 Nut to unlock lock housing rotation 8 Screw to unlock lock screw...

Page 13: ...role Installation is quick and easy and does not require medium calibration The seal free self draining measuring channel enhances process reliability The straight shape of the measuring channel reduc...

Page 14: ...very for completeness and for any damage that may have occurred in transit In the case of transit damage that is visible externally proceed as follows Do not accept the delivery or only do so conditio...

Page 15: ...on of 3 x DN length 3 Increase the inlet zone to 15 x DN when the sensor is installed after a pump Increase the inlet zone to 15 x DN when the sensor is installed after a valve The tubes must not caus...

Page 16: ...tlet zone and Y axis not exceeded 4 IMPORTANT The display cover at the top end of the housing must be screwed into position manually by turning it until it no longer moves see 3 2 1 Device view on pag...

Page 17: ...on cables with open ends ensure that bare wire ends do not come into contact with each other risk of short circuit when supply voltage is switched on Wires must be appropriately insulated from each ot...

Page 18: ...e installed the sensor is ready for operation on completion of the self test The display shows the current measured value Fig 4 DOSIC M12 male connector 6 2 2 Pin assignment M12 plug connector 5 pin F...

Page 19: ...pulse output available only if Q2 is defined as a digital output 3 M Ground reference potential for current output 4 C Q1 Digital input or digital output PNP NPN push pull open collector IO Link commu...

Page 20: ...e display automatically alternates between various states which can be pre config ured using the menu You can access the menu by pressing the Set pushbutton for at least 2 seconds Set display A and di...

Page 21: ...he available values are SimOff Active and Inactive The values for active and inactive depend on the settings configured under QxType and QxPol Note The following configuration options apply to both Q1...

Page 22: ...unction Switching output behavior Flow temperature t SP RP active Error signal deacti vated Switching output PNP NPN DRV OC Error status Normally open HNO Active High Low High PNP switched Low Inactiv...

Page 23: ...High Low NPN switched High 7 3 5 Normally open with window function Configuration based on Q1 as an example 1 Configure the Q1 switching output as normally open Set the parameter in the Q1Pol menu to...

Page 24: ...1 switching output as normally closed Set the parameter in the Q1Pol menu to nc and confirm using Set 2 Configure window mode Set the parameter in the Q1Out menu to Window and confirm using Set 3 Set...

Page 25: ...ng as necessary so that the device connected to the digital output still recognizes the pulse to avoid overlapped pulses If the set pulse value is reached a pulse is sent out at the digital output If...

Page 26: ...nfiguration FrqMax 10kHz FrqMin 0Hz Q2SP 10 0L min Q2RP 0 0L min Measured flowrate 20 L min Output frequency clipped to 10 kHz Warning i HiFrq Measured flowrate 20 L min Output frequency clipped to 0...

Page 27: ...changes in the flowrate as quickly as possible This may be done by using the following settings in the CutOff menu see 7 5 3 Zero flow cutoff Set 0 15 L min Reset 0 05 L min 7 5 2 Activate filtering...

Page 28: ...nt channel You can pre configure the required switching behavior that will take effect if the mea surement channel is empty Configuration 1 Select the Meas menu using the arrow pushbuttons and confirm...

Page 29: ...Inactive and Abs 3 Select the value and confirm using Set 7 5 6 Simulate flow or temperature Even if there is no liquid in the measurement channel yet it is possible to select a flow or temperature in...

Page 30: ...e arrow pushbuttons and confirm using Set 2 Select Linear using the arrow pushbuttons and confirm using Set 3 Select LinFac using the arrow pushbuttons and confirm using Set Select the value and confi...

Page 31: ...formation due to a not correct installation conditions Value range 0 to 100 Good signal 50 SigQu2 Indication for the attenuation of the ultrasound signal caused by the measured medium A low signal qua...

Page 32: ...Flow Flow Fl Unt Flow and measuring unit Volume Volume Temper Temperature QaCurr Current value QbCurr Current value QxStat Status of the output c m s Speed of sound v m s Flow velocity 7 5 12 Selecti...

Page 33: ...18 12 12 SICK AG Subject to change without notice 33 7 COMMISSIONING 7 5 13 Resetting to factory settings Resetting all parameters to factory settings 1 Select the RstFac menu using the arrow pushbutt...

Page 34: ...l Q1Sim Q1Type Q1Proc Esc Set Esc Set Esc Set Esc Set Esc Set Q1Act MEN Set ResetV CutOff SET MEN Q1SP MEN Q1RP MEN Q1FH MEN Q1FL MEN Set Set Set Set SET SET SET SET Q1Stat MEN Fail SET Empty SET Ster...

Page 35: ...SimOff Inactv Active SET DRV OC NPN PNP SET Set Set Set Set MEN MEN Flow SET Temper SET Status SET Set Set Set Set Set Set Set Set Set Set Set PlsWid Esc Set Hyst SET Window SET Set Set MEN FrqMax Q2...

Page 36: ...ET SET QaPol MEN Set Normal Invrtd SET QaFail MEN QaSim MEN Esc Set Esc Set SET SET Qb MEN Qb Off MEN Qb Flw MEN Qb Tmp MEN Set Set Set Qa MEN Qa Off MEN Qa Flw MEN Qa Tmp MEN Esc Set MEN QaType Esc S...

Page 37: ...QaFail MEN QaSim MEN Esc Set Esc Set SET SET Qb MEN Qb Off MEN Qb Flw MEN Qb Tmp MEN Set Set Set QbProc MEN Esc Set Flow SET Temp SET QbHigh MEN QbLow MEN Set Set SET SET QbPol MEN Set Normal Invrtd...

Page 38: ...OPERATING INSTRUCTIONS DOSIC 8020955 11HD 2018 12 12 SICK AG Subject to change without notice 38 8 MENU OVERVIEW Always available Configuration dependent Sub menu dependent Variant dependent Failure...

Page 39: ...4 MEN FrmVer MEN SerNo MEN AppTag MEN DevTag Esc Set Esc Set Esc Set Esc Set Esc Set Esc Set Esc Set Esc Set Esc Set 0 100 SET 0 100 SET 0 100 SET 0 100 SET SET SET SET SET SET Set Set Set Set Set Set...

Page 40: ...output mode If Q2 is set as a frequency output the minimum flow is set under minimum frequency Q1 Q2FH Q1 or Q2 upper threshold if Q1 or Q2 is set as Flow or Tempera ture and Window and Q2 is set as...

Page 41: ...h G min Gal h Vol ume L m3 gal Temp C F SimFlw Selection SimOff 100 80 60 40 20 0 20 40 60 80 100 SimTmp SimOff 0 C 32 F 20 C 68 C 40 C 104 F 60 C 140 F 80 C 176 F 100 C 212 F Lock Selection Inactive...

Page 42: ...MFail System error Contact SICK the sensor is defective i SC Q1 Short circuit at output Q1 Resolve short circuit i SC Q2 Short circuit at output Q2 Resolve short circuit i QxErr The configured parame...

Page 43: ...2 SICK AG Subject to change without notice 43 10 TROUBLESHOOTING Error Cause Solution i Err96 System information message Please contact SICK i Err97 System information message Please contact SICK i Er...

Page 44: ...witching output see 7 3 Configuration of digital switching inputs and switching outputs An error is pending the sensor outputs are in the safe state Remove the cause of the error Line break Check cabl...

Page 45: ...connections 11 2 Returns Rinse off and or clean removed devices before returning them in order to protect our employees and the environment from dangers posed by residue from measured mate rials Faul...

Page 46: ...2018 12 12 SICK AG Subject to change without notice 44 12 DISPOSAL 12 Disposal Dispose of device components and packaging materials in compliance with applicable country specific waste treatment and d...

Page 47: ...ue Standard deviation2 V 0 7 of measured volume Reproducibility 0 5 Resolution 10 ml min Response time 12 ms Min max flow DN153 0 5 L min QDN15 80 L min Min max flow DN253 1 5 L min QDN25 250 L min In...

Page 48: ...DN15 DIN11851 DN25 DIN11851 Housing material Stainless steel 1 4305 Enclosure rating2 3 IP67 IP69 DIN EN 60529 Weight Approx 2 kg DN15 Approx 3 kg DN25 1 Without welding seams 2 With screw on housing...

Page 49: ...mA overload and short circuit protect ed Output load 4 mA 20 mA 500 at Uv 15 V 350 at Uv 12 V Lower signal level 3 8 mA Fail Low 3 5 mA Upper signal level 20 5 mA Fail High 21 5 mA Digital output 100...

Page 50: ...tted tem perature pairings of ambient and media temperatures in specific framework conditions typical conditions Uv 24 V Q1 10 mA Q2 10 mA Qa 21 5 mA Qb 21 5 mA RQa 250 RQb 250 If the medium temperatu...

Page 51: ...nsions are provided in mm inches 14 1 Process connection DN15 G 3 4 54 2 13 48 1 89 140 5 51 99 1 3 90 144 6 5 69 186 7 32 Processconnection G 3 4 DN15 1 1 1 1 Process connection DN15 G 3 4 14 2 Proce...

Page 52: ...onnection DN15 clamp DIN 32676 54 2 13 48 1 89 140 5 51 186 7 32 99 1 3 90 144 6 5 69 Processconnection DIN 32676 DN15 1 1 1 1 Process connection DN15 clamp DIN 32676 14 4 Process connection DN15 DIN...

Page 53: ...RAWINGS 14 5 Process connection DN25 G 1 1 4 140 5 51 54 2 13 154 1 6 07 67 2 64 108 6 4 28 196 7 72 1 1 1 Process connection DN25 G 1 1 4 14 6 Process connection DN25 DIN 1 1 4 NPT 1 1 140 5 51 54 2...

Page 54: ...nnection DN25 clamp DIN 32676 140 5 51 54 2 13 154 1 6 07 196 7 72 67 2 64 108 6 4 28 Processconnection DIN 32676 DN25 1 1 1 1 Process connection DN25 clamp DIN 32676 14 8 Process connection DN25 DIN...

Page 55: ...pe DRV Q2Mode Output Q2Act ResetV Q2Proc Flow Q2Out Hyst Q2Func Freq Q2PlsVal 1000 mL 3000 mL Q2PlsWid 50 s Q2FrqMax 10 kHz Q2FrqMin 0 kHz Q2SP Flow 36 L min 100 L min Q2RP Flow 0 L min Q2SP Temperatu...

Page 56: ...0 5 L min 1 5 L min Revrsl Inactv Sterilization Set 120 C Sterilization Reset 100 C Sterilization Time 3600 s IOLApplicationSpecificTag IOLDeviceSpecificTag IOLDeviceAccessLocks ParamWriteAc cess FALS...

Page 57: ...OPERATING INSTRUCTIONS DOSIC 8020955 11HD 2018 12 12 SICK AG Subject to change without notice 55 16 ACCESSORIES 16 Accessories b b Accessories can be found online at www sick com...

Page 58: ...erlands Phone 31 30 2044 000 E Mail info sick nl New Zealand Phone 64 9 415 0459 0800 222 278 tollfree E Mail sales sick co nz Norway Phone 47 67 81 50 00 E Mail sick sick no Poland Phone 48 22 539 41...

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