SICK deTem2 Core Operating Instructions Manual Download Page 6 | Manualshive

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SICK deTem2 Core Operating Instructions Manual Download Page 6

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About this document

1.1

Function of this document

These operating instructions contain the information needed during the life cycle of the
multiple light beam safety device.

Operating instructions of the multiple light beam safety device must be made available
to all people who work with the device.

Please read these operating instructions carefully and make sure that you understand
the content fully before working with the multiple light beam safety device.

1.2

Scope

These operating instructions only apply to the deTem2 Core IP69K multiple light beam
safety devices with the following type label entries in the “Operating Instructions” field:

•

8021552

This document is included with the following SICK part numbers (this document in all
available language versions):

8021552

1.3

Target groups of these operating instructions

Some chapters of these operating instructions are intended for certain target groups.
However, the entire operating instructions are relevant for intended use of the product.

Table 1: Target groups and selected chapters of these operating instructions

Target group

Chapters of these operating instructions

Project developers
(planners, developers,
designers)

"Project planning", page 15
"Technical data", page 50
see "Accessories", page 56

Installers

"Mounting", page 28

Electricians

"Electrical installation", page 33

Safety experts (such
as CE authorized rep‐
resentatives, compli‐
ance officers, people
who test and approve
the application)

"Project planning", page 15
"Commissioning", page 36
"Technical data", page 50
"Checklist for initial commissioning and commissioning", page 63

Operators

"Operation", page 42
"Troubleshooting", page 46

Maintenance person‐
nel

"Maintenance", page 43
"Troubleshooting", page 46

1.4

Additional information

The following information is available on the Internet:

•

This document in other languages

•

Data sheets and application examples

•

CAD data and dimensional drawings

•

Certificates (e.g. EU declaration of conformity)

•

Guide for Safe Machinery Six steps to a safe machine

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ABOUT THIS DOCUMENT

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O P E R A T I N G I N S T R U C T I O N S | deTem2 Core IP69K

8021554/14Q7/2020-04-27 | SICK

Subject to change without notice

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Summary of Contents for deTem2 Core

Page 1: ...O P E R A T I N G I N S T R U C T I O N S deTem2 Core IP69K Multiple light beam safety device...

Page 2: ...ble within the limits of the legal determination of Copyright Law Any modifica tion abridgment or translation of this document is prohibited without the express writ ten permission of SICK AG The trad...

Page 3: ...machine 15 4 3 Design 15 4 3 1 Minimum distance from the hazardous point 16 4 3 2 Minimum distance from reflective surfaces 18 4 3 3 Protection against interference from systems in close prox imity t...

Page 4: ...42 8 2 Regular thorough check 42 9 Maintenance 43 9 1 Safety 43 9 2 Regular cleaning 43 9 3 Replacing the protective housing 44 9 4 Regular thorough check 45 10 Troubleshooting 46 10 1 Safety 46 10 2...

Page 5: ...0 15 6 Accessories for mirror columns and device columns 60 15 7 Cleaning agent 60 15 8 Test rods 60 16 Annex 61 16 1 Compliance with EU directives 61 16 2 Note on specified standards 62 16 3 Checklis...

Page 6: ...intended use of the product Table 1 Target groups and selected chapters of these operating instructions Target group Chapters of these operating instructions Project developers planners developers de...

Page 7: ...lead to property damage if not prevented NOTE Indicates useful tips and recommendations Instructions to action b The arrow denotes instructions to action 1 The sequence of instructions for action is n...

Page 8: ...ot accept any responsibility or liability for any resulting damage and consequential damage 2 3 Improper use The multiple light beam safety device works as an indirect protective measure and can not p...

Page 9: ...r it is in an operationally safe state Operation and maintenance For operation and maintenance a person is considered competent when he she has the expertise and experience in the relevant field and i...

Page 10: ...ge The machine or its control must safely analyze the signals for example using a safe control or safety relays and stop the dan gerous state Sender and receiver automatically synchronize themselves o...

Page 11: ...ors page 58 3 2 Product characteristics 3 2 1 Device overview 1 2 3 4 5 6 Figure 2 Device overview 1 Pressure equalizing element aeration and ventilation membrane 2 IP 69K protective housing 3 Sender...

Page 12: ...ing covered in condensation and liquids from entering the housing 3 2 3 Status indicators Overview The sender and receiver LEDs indicate the operational status of the multiple light beam safety device...

Page 13: ...Red green OSSD status OSSD Red Fault indicator ERR Blue Alignment quality 1 2 3 4 The blue alignment quality light emitting diodes in combination with the red flashing ERR LED also denote faults Furt...

Page 14: ...Figure 5 Single sided access protection Figure 6 Multi sided access protection 3 PRODUCT DESCRIPTION 14 O P E R A T I N G I N S T R U C T I O N S deTem2 Core IP69K 8021554 14Q7 2020 04 27 SICK Subject...

Page 15: ...any repairs on the device components 4 2 Operating entity of the machine DANGER Hazard due to lack of effectiveness of the protective device Persons and parts of the body to be protected may not be re...

Page 16: ...y from reaching the hazardous area before the dangerous state of the machine state has completed Calculating the minimum distance according to ISO 13855 The calculation of the minimum distance is base...

Page 17: ...ion of approach or an indirect approach 1 Calculate S using the following formula S 1 600 mm s T C where S minimum distance in millimeters mm T machine stopping time response time of the protective de...

Page 18: ...eiver r s D a Figure 8 Minimum distance from reflective surfaces Important information DANGER Hazard due to lack of effectiveness of the protective device Reflective surfaces and dispersive media can...

Page 19: ...the sender of system 1 can interfere with the receiver of system 2 This can disrupt the protective function of system 2 This would mean that the operator is at risk Avoid such installation situations...

Page 20: ...sible that the dangerous state of the machine may not be stopped or not stopped in a timely manner b Make sure that the following control and electrical requirements are met so that the multiple light...

Page 21: ...fference between the 0 V con nections of the loads and those of the corresponding protective device Figure 13 No potential difference between load and protective device DANGER Hazard due to lack of ef...

Page 22: ...PELV Suitable power supply units are available as accessories from SICK see Accessories page 56 4 4 1 Restart interlock Overview The restart interlock prevents the machine from automatically starting...

Page 23: ...for RLY3 OSSD2 with restart interlock and external device moni toring 1 2 4 3 5 2 PELV r System connection 24 V DC OSSD1 OSSD2 0 V n c 1 2 4 3 5 s System connection 24 V DC In2 In1 0 V n c F2 F1 24 V...

Page 24: ...heck and instruct them accordingly The following checks are often defined in connection with a protective device Check during commissioning and modifications Regular check Check during commissioning a...

Page 25: ...machine is and remains switched off during the check b Make sure that the outputs of the multiple light beam safety device do not affect the machine during the check DANGER Hazard due to lack of effec...

Page 26: ...ore and after each deflector mirror if installed 4 5 2 Visual check of the machine and the protective device The following points are often helpful for the definition of the check Has the machine been...

Page 27: ...ed cables or open cable ends If one of the points applies the machine should be shut down immediately In this case the machine and the protective device must be checked by appropriately qualified safe...

Page 28: ...conditions specified in the data sheet DANGER Hazard due to lack of effectiveness of the protective device Persons and parts of the body to be protected may not be recognized in case of non observanc...

Page 29: ...e side of the protective device DANGER Hazard due to lack of effectiveness of the protective device Persons and parts of the body to be protected may not be recognized in case of non observance b The...

Page 30: ...ach The reinforced stainless steel bracket consists of two parts which are placed onto each other The two parts are connected and the protective device secured with two M5 screws An M8 screw with wash...

Page 31: ...mount the stainless steel bracket on a machine or profile frame Important information NOTE When mounting the stainless steel bracket the M8 screw can present a risk of injury if it is too long Select...

Page 32: ...kets may only be used in conjunction with the reinforced stainless steel brackets They are mounted on the device at intervals of 300 mm 350 mm The fixing hole for the stainless steel supporting bracke...

Page 33: ...ive device The dangerous state may not be stopped in the event of non compliance b Always connect the two OSSDs separately The two OSSDs must not be connected to each other b Connect the OSSDs such th...

Page 34: ...way to ensure that there can be no potential difference between the 0 V connections of the loads and those of the corresponding protective device Figure 20 No potential difference between load and pr...

Page 35: ...topics Integrating into the electrical control page 20 ELECTRICAL INSTALLATION 6 8021554 14Q7 2020 04 27 SICK O P E R A T I N G I N S T R U C T I O N S deTem2 Core IP69K 35 Subject to change without...

Page 36: ...ed by qualified safety personnel b Only operate the machine with a perfectly functioning protective device DANGER Hazard due to lack of effectiveness of the protective device Persons and parts of the...

Page 37: ...espective device A red fault LED in combination with the blue LEDs shows the cause of the fault on the side of the receiver Further topics Troubleshooting page 46 7 4 Sender and receiver alignment Ove...

Page 38: ...fasten the components in the brackets Torque 4 Nm to 5 Nm 7 Switch the voltage supply off and then on again 8 Check the alignment quality light emitting diodes to make sure that the compo nents are st...

Page 39: ...r and receiver have been mounted with a stainless steel bracket Alignment with the stainless steel bracket You can align the sender and receiver to each other as follows if the stainless steel bracket...

Page 40: ...ble 6 Indication of the alignment quality LEDs Meaning Alignment quality light emitting diodes OSSD 1 2 3 4 o o o o O Red Alignment is insufficient or a light beam is interrupted at least partially Th...

Page 41: ...n when alignment is excellent 7 5 Check during commissioning and modifications The test is intended to ensure that the hazardous area is monitored by the protective device and that unprotected access...

Page 42: ...of contamination then restart the receiver Scratches or damage to the protective housing Replace the protective hous ing of the respective sender or receiver if its protective housing is scratched or...

Page 43: ...ularly check the degree of contamination on all components based on the application conditions b Observe the information on the regular rod test check DANGER Hazard due to lack of effectiveness of the...

Page 44: ...age 25 Minimum distance from reflective surfaces page 18 9 3 Replacing the protective housing Overview If the protective housing is scratched or damaged the protective housing must be replaced Importa...

Page 45: ...ar as it will go 6 Remount the device in the bracket 7 Realign and check the device Further topics Spare parts page 55 Commissioning page 36 9 4 Regular thorough check The test is intended to ensure t...

Page 46: ...e is not switched on unintentionally DANGER Hazard due to lack of effectiveness of the protective device Persons and parts of the body to be protected may not be recognized in case of non observance b...

Page 47: ...sender identified an internal fault Switch the voltage supply off and then on again If the fault persists replace the sender see Ordering information page 54 o LED off LED flashes O LED illuminates Re...

Page 48: ...xpected status was identified on the OSSDs of the sys tem connection e g overvoltage short circuit to HIGH or short circuit to LOW cross circuit permissi ble load capacity exceeded Check the system wi...

Page 49: ...ordance with national waste disposal regulations Complementary information SICK will be glad to help you dispose of these devices on request DECOMMISSIONING 11 8021554 14Q7 2020 04 27 SICK O P E R A T...

Page 50: ...in the OFF state Power up delay of sender and receiver after supply voltage is applied 2 s Test rod speed at which the test rod is reliably detected 7 0 m s 1 6 m s 1 If the light path is very long th...

Page 51: ...resistance Between device and load 5 2 5 Supply cable 6 1 1 Applies to the voltage range between 30 V and 30 V 2 According to IEC 61131 2 3 The specified values are the switching voltage passed to th...

Page 52: ...est conditions per axis 1 000 shocks Type of material Table 13 Type of material Type of material Protective housing Acrylic glass PMMA End caps Stainless steel 1 4404 Cable gland Stainless steel 1 440...

Page 53: ...tor 2 Alignment indicator 3 Optical axis Table 15 Dimensions based on the number of beams sender and receiver Number of beams Beam separation dimension S in mm L1 in mm L2 in mm 2 500 830 815 3 400 11...

Page 54: ...nload www sick com 13 2 Ordering information Table 16 Ordering information deTem2 Core IP69K short scanning range Number of beams s Sender r Receiver Part number Type code Part number Type code 2 1089...

Page 55: ...protective housing Designation Number of beams Part number Protective housing spare part deTem IP69K 2 2096395 3 2096396 4 2096397 SPARE PARTS 14 8021554 14Q7 2020 04 27 SICK O P E R A T I N G I N S...

Page 56: ...teel bracket rotatable BEF 2SMMEAES4 2023708 Stainless steel support bracket BEF 2AAAADES2 2026849 Reinforced stainless steel bracket rotatable Figure 24 Dimensional drawing of the reinforced stainles...

Page 57: ...tatable Figure 25 Dimensional drawing of the stainless steel bracket rotatable 2023708 ACCESSORIES 15 8021554 14Q7 2020 04 27 SICK O P E R A T I N G I N S T R U C T I O N S deTem2 Core IP69K 57 Subjec...

Page 58: ...V AC PS50WE24V 7028789 Output 24 V DC 95 W 3 9 A voltage supply NEC Class 2 SELV PELV input 100 V AC 120 V 220 V AC 240 V AC PS95WE24V 7028790 15 3 Deflector mirrors 15 3 1 Function and use Overview D...

Page 59: ...ning range with and without 1 2 or 3 deflector mirrors Type Scanning range typical Scanning range with 1 deflector mirror typical Scanning range with 2 deflector mirrors typical Scanning range with 3...

Page 60: ...mirror columns and device columns Table 24 Ordering information accessories for mirror columns and device columns Part Part number Compensating plate suitable for mirror columns and device columns 403...

Page 61: ...ifications stated in the EU declaration of conformity have been used as a basis for this Complete EU declaration of conformity for download You can call up the EU declaration of conformity and the cur...

Page 62: ...23 10 IEC 60068 2 27 GB T 2423 5 IEC 60204 1 GB 5226 1 IEC 60529 GB T 4208 IEC 60825 1 GB 7247 1 IEC 61131 2 GB T 15969 2 IEC 61140 GB T 17045 IEC 61496 1 GB T 19436 1 IEC 61496 2 GB T 19436 2 IEC 614...

Page 63: ...additional mechanical protective measures fitted and secured against manipulation which prevent reaching below above or around the ESPE Yes No Has the maximum shutdown and or stopping time of the mach...

Page 64: ...ice monitoring 23 16 Sender and receiver must not be installed such that they are rotated 180 relative to each other 29 17 Mounting the reinforced stainless steel bracket on a profile frame 31 18 Moun...

Page 65: ...of sender and receiver 52 15 Dimensions based on the number of beams sender and receiver 53 16 Ordering information deTem2 Core IP69K short scanning range 54 17 Ordering information for protective hou...

Page 66: ...18 LIST OF TABLES 66 O P E R A T I N G I N S T R U C T I O N S deTem2 Core IP69K 8021554 14Q7 2020 04 27 SICK Subject to change without notice...

Page 67: ...LIST OF TABLES 18 8021554 14Q7 2020 04 27 SICK O P E R A T I N G I N S T R U C T I O N S deTem2 Core IP69K 67 Subject to change without notice...

Page 68: ...080 7425 E Mail enquiry my sick com Mexico Phone 52 472 748 9451 E Mail mexico sick com Netherlands Phone 31 0 30 229 25 44 E Mail info sick nl New Zealand Phone 64 9 415 0459 0800 222 278 tollfree E...

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