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Chapter

2

Operating Instructions

CLV62x Bar Code Scanner

12

©

SICK AG · Division Auto Ident · Germany · All rights reserved

8011965/S345/2008-04-16

Safety information

2.2

Intended use

The CLV62x Bar Code Scanner is an intelligent sensor for the automatic recognition and de-
coding of bar codes on objects e.g. in a conveyor system.

The intended use of the bar code system results from the following description of the func-
tion:

•

In a reading station, the bar code scanner is installed in a holder, either on the side of
a conveyor system (side reading) or above it (reading from above).

•

The bar code scanner transfers the reading data via the host interface to a superordi-
nate host computer for further processing.

•

The bar code scanner is configured/operated using the SOPAS-ET configuration soft-
ware that runs on a standard client PC provided by the customer. Communication takes
place using RS-232 or Ethernet.

Important

Any warranty claims against SICK AG shall be deemed invalid in the case changes to the bar
code scanner, such as opening the housing, this includes modifications during installation
and electrical installation or changes to the SICK software.
The bar code scanner is only to be operated in ambient air temperature limit.

2.3

General safety precautions and protection measures

¾

Read the general safety precautions thoroughly and observe them during all bar code
scanner activities. Also observe the warning notices above the operational instructions
of each chapter.

2.3.1

Electrical installation work

Important

Electrical installation should only be carried out by qualified staff.
Connect or release current linkages only under de-energised conditions.
Wire cross sections and their correct shields have to be selected and implemented accord-
ing to valid engineering standards.

Risk of injuries due to electrical current!

The optional power supply module CMP400/CMP490 is connected to the power supply
(100 ... 250 V AC/50 ... 60 Hz) in connection module CDM420.

¾

Observe current safety regulations when working with electrical equipment.

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Summary of Contents for CLV620

Page 1: ...CLV62x Bar Code Scanner Operating Instructions O P E R A T I N G I N S T R U C T I O N S Standard Line CLV62x Bar Code Scanner ...

Page 2: ...aTM and Internet ExplorerTM are registered trademarks or trade marks of the Microsoft Corporation in the USA and other countries AcrobatTM ReaderTM is a trademark of Adobe Systems Incorporated Latest manual version For the latest version of this manual PDF see www sick com Software Tool Function Version CLV62x Bar Code Scanner SICK firmware From v 1 0 0000 Device Description CLV62x Device specific...

Page 3: ...25 4 6 Bar code scanner methods of operation 26 4 7 Indicators and control elements 31 5 Installation 33 5 1 Overview of installation sequences 33 5 2 Installation preparations 33 5 3 Installation location 35 5 4 Installation of the bar code scanner 39 5 5 Installing external components 40 5 6 Removing the bar code scanner 41 6 Electrical installation 43 6 1 Overview of installation sequence 43 6 ...

Page 4: ...10 1 Datasheet of CLV62x Bar Code Scanner 71 10 2 Specification diagrams 73 10 3 CLV62x Bar Code Scanner dimensional drawings 79 11 Appendix 83 11 1 Appendix overview 83 11 2 Configuring the bar code scanner with command strings 83 11 3 Calculating the code length of a bar code 84 11 4 Ordering information for bar code scanner and accessories 85 11 5 Dimensional drawing accessories 93 11 6 Supplem...

Page 5: ...s CMP Connection Module Power DOF Depth Of Field HTML Hyper Text Markup Language I Input LED Light Emitting Diode MAC Medium Access Control MTBF Mean Time Between Failure MTTR Mean Time To Repair O Output PROM Programable Read Only Memory RAM Random Acces Memory ROM Read Only Memory RTF Rich Text Format standardised document format with format description SMART SICK Modular Advanced Recognition Te...

Page 6: ...ent of the 4 pole M12 plug and the 6 pole RJ45 plug 54 Tab 6 10 Pin assignment of the 12 pole M12 socket and the 15 pole D Sub HD plug 54 Tab 6 11 Pin assignment of the 12 pole M12 socket and wire colours at the open end 55 Tab 6 12 Pin assignment of the 5 pole M12 plug and wire colours at the open end 55 Tab 6 13 Pin assignment of the 15 pole D Sub HD socket and wire colours at the open cable end...

Page 7: ...se sensor 40 Fig 6 1 Standard version Electrical connections at the bar code scanner with connection cable 44 Fig 6 2 Ethernet version Electrical connections at the bar code scanner with connector unit 44 Fig 6 3 Direction of rotation of the connector unit 48 Fig 6 4 Wiring the serial host data interfaces RS 232 or RS 422 on the 15 pole D Sub HD plug 49 Fig 6 5 Function of the Ethernet interface 5...

Page 8: ... 2000 and CLV62x 3000 80 Fig 10 12 Ethernet version Dimensions of the bar code scanner with front reading window CLV62x 0120 and CLV62x 1120 81 Fig 10 13 Ethernet version Dimensions of the bar code scanner with side reading window CLV62x 2120 and CLV62x 3120 82 Fig 11 1 Dimensions of the fixing bracket no 2020410 93 Fig 11 2 Dimensions of the quick release clamp no 2025526 94 Fig 11 3 Dimensions o...

Page 9: ... the following tasks Tab 1 1 Target group 1 3 Depth of information This document contains all the required information for installation electrical installation and operation of the bar code scanner at the installation location The factory default set ting basic configuration of the bar code scanner is prepared for the use as a stand alone device Configuration of the bar code scanner for the applic...

Page 10: ...rms you about specific features Explanation An explanation provides background knowledge of technical nature Recommendation A recommendation helps you to carry out tasks correctly TIP A tip explains setting options in the SOPAS ET configuration software PROJECT This type of script denotes a term in the user interface in the SOPAS ET configuration soft ware A symbol indicates a button in the user i...

Page 11: ...ed qualification for starting up the bar code scanner Tasks Qualification Installation maintenance Practical technical training Knowledge of current health and safety regulations at the work place Electricalinstallation device replacement Practical electrical training Knowledge of current electrical safety regulations Knowledge of start up and operation of the device in each opera tional area e g ...

Page 12: ...arranty claims against SICK AG shall be deemed invalid in the case changes to the bar code scanner such as opening the housing this includes modifications during installation and electrical installation or changes to the SICK software The bar code scanner is only to be operated in ambient air temperature limit 2 3 General safety precautions and protection measures Read the general safety precautio...

Page 13: ...ss 2 The bar code scanner displays a black and yellow laser warning sign Outlet opening Damage to the eyes through laser radiation The bar code scanner operates with an red light laser of class 2 Looking at the laser s li ght path for a longer period of time can damage the eye s retina The entire reading window is the LED radiation outlet opening Caution use of controls or adjustments or performan...

Page 14: ... and off mechanism of the laser diode during the reading process During reading operation with Sensor and Command reading pulses each time level laser timeout switches off the laser diode automatically after 10 minutes default set tings when a permanent reading pulse has been started However it does not stop the reading pulse The reading pulse can be stopped via an appropriate clock signal The suc...

Page 15: ...n be switched on or off using the main switch for connection mod ules CDB620 or CDM420 2 4 1 Switching off the bar code scanner Switch off the power supply to the bar code scanner the connection module or Remove pull out the 15 pole D Sub HD connector of the bar code scanner s connec tion cable from the connection module When the bar code scanner is switched off the following data is lost Applicat...

Page 16: ...ments The bar code scanner series CLV62x consumes the following energy Typically 4 5 W with 24 V DC 10 with unwired switching outputs 2 5 2 Dispose of the device after decommissioning SICK AG will not currently accept the return of any devices which can no longer be operated or repaired Inoperable or irreparable devices must be disposed of in an environmentally friendly manner and in accordance wi...

Page 17: ... For the Ethernet version of the bar code scanner Connection cable for data and func tion interfaces see chapter 11 4 7 Accessories Cables for Ethernet version page 90 3 wire RS 232 data cable null modem cable no 2014054 or To connect an Ethernet version of the bar code scanner to the PC s Ethernet interface relevant cable see chapter 11 4 7 Accessories Cables for Ethernet version page 90 Perform ...

Page 18: ... Ensure that the relevant code types are activated on the register tab 2 Carry out a test reading with a test bar code To achieve this hold an object with a bar code in front of the bar code scanner s reading window and trigger the reading by clicking START The default setting of the focus posi tion is 285 mm 11 2 in If necessary observe the bar code scanner s depth of fields ranges in relation to...

Page 19: ...itions If no reading result is displayed or if you wish to increase the code reading reliability the reading can be repeated by taking the following measures Install the bar code scanner in such a way that the bar code scanner s light meets the idle object code at a 15 angle skew Correct or optimise the parameter values where necessary via the SOPAS ET configura tion software ...

Page 20: ...Chapter 3 Operating Instructions CLV62x Bar Code Scanner 20 SICK AG Division Auto Ident Germany All rights reserved 8011965 S345 2008 04 16 Quick Start ...

Page 21: ...lectronic unit are located in a housing The ligh exits and enters via a reading window in the industrial type housing The bar code scanner depending on the version is electrically connected by a cable with a connector or a revolving connector unit with two connections For an adaptation to on site space conditions two housings are available a housing with front reading window and a housing with sid...

Page 22: ...description Fig 4 2 Device view of the CLV62x Bar Code Scanner shown here Ethernet Version 1 Blind hole taps M5 5 mm 0 2 in deep for fixing 2 Laser warning sign 3 Type plate 4 LEDs for status indicator 5 Reading window 6 Revolving connector unit 7 12 pole M12 plug 8 4 pole M12 jack Ethernet connection Reading window on front Reading window on side ...

Page 23: ...ting instructions PDF version in German and English as well as further publications of other SICK devices Acrobat Reader Freely available PC software for reading PDF files Important The current versions of publications and programs on the CD ROM can also be downloaded at www sick com Piece s Components Comment 1 Bar code scanner CLV620 CLV621 CLV622 depending on version 1 Set of laser warning sign...

Page 24: ...r 1041551 CLV620 2120 Line scanner On side Connector unit on device 1041552 CLV620 3000 Raster scanner On side Cable with connector 1041553 CLV620 3120 Raster scanner On side Connector unit on device CLV621 Long range reading range 1041784 CLV621 0000 Line scanner On front Cable with connector 1041785 CLV621 0120 Line scanner On front Connector unit on device 1041786 CLV621 1000 Raster scanner On ...

Page 25: ...st in case of errors Activatable test string function heartbeat for signalling readiness for operation Password protected configuration mode Future proof due to firmware update flash PROM via data interface Future proof SOPAS ET configuration software Low current consumption Extended power supply range Convenient operation configuration Configuration online offline using the SOPAS ET configuration...

Page 26: ...formation via the reading pulse the object distance and the conveyor speed increment The reading results are output to the bar code scanner s data interfaces and forwarded to a host PC Electrical interfaces Host interface RS 232 RS 422 485 data format and protocol can be configured and Ethernet or CAN Aux interface RS 232 fixed data format data transfer rate and protocol and Ether net CAN interfac...

Page 27: ...s is described in chapter 6 Electrical installation page 43 4 6 1 Reading configuration The bar code scanner detects bar codes with an adjustable scan frequency The bar code scanner can detect codes on still and moving objects For more rapid evaluation the reading range of the scanning line reading angle RA value can be restricted Note The SOPAS ET configuration software can among other things be ...

Page 28: ... 4 6 3 Increment configuration The bar code scanner receives information about the conveyor speed from an external in cremental encoder for example The incremental encoder delivers pulses which are used to determine the current conveyor speed The conveyor speed results from the number of impulses and the resolution of the external incremental encoder 4 6 4 Code configuration The bar code scanner c...

Page 29: ...ng operation mode for the CLV62x Bar Code Scanner in stand alone operation 4 6 6 Data processing 4 6 7 Output format The reading result decoded codes is displayed via selectable physical interfaces Two dif ferent output formats telegrams can be defined for this task one format for No Read and one for the heartbeat signalisation of readiness Note The reading operation mode can be configured using t...

Page 30: ...rnet version of the bar code scanner this input is only available with the con nection module CDB620 CDM420 in combination with the parameter memory module CMC600 Note The network parameters can be configured using the SOPAS ET configuration software PROJECT TREE CLV62X PARAMETER NETWORK INTERFACE IOS tab pages NETWORK OPTIONS Data interface Function Host interface RS 232 or RS 422 485 and Etherne...

Page 31: ...figured application specifically using the SOPAS ET configura tion software see chapter 7 4 1 Overview of the startup procedure page 60 The software for this runs on a PC which must be connected to one of the two data interfaces aux inter face Ethernet or RS 232 host interface RS 232 RS 422 485 or Ethernet of the bar code scanner As an alternative to the SOPAS ET configuration software command str...

Page 32: ... Important The Result LED is not coupled with one of the Result 1 or Result 2 outputs LED Colour Meaning READY Green Lights up constantly after switching on and a successful self test Goes out when parameter values are being uploaded from or downloaded to the bar code scanner Red Lights up when a hardware error has been detected RESULT Green Lights up after a successful read Good Read 100 ms LASER...

Page 33: ...t open the bar code scanner s housing If the device is opened the SICK AG warranty shall not apply 5 2 Installation preparations The following general requirements should be observed for installation Typical space requirement application specific and type dependent reading range Unobstructed view of the objects for the bar code scanner Stable installation bracket with sufficient load capacity and ...

Page 34: ...cket no 2020410 Quick release clamp no 2025526 Angle with adapter plate no 2042902 Round rod holder no 2042802 The construction of the angle with adapter plate no 2042902 supports e g varied mount ing options and the alignment of the bar code scanner in two axes Fig 5 1 Example Fixing the bar code scanner with the angle with adapter plate no 2042902 The dimensioning of the SICK holders is shown in...

Page 35: ...e for the bar code Reading distance to the bar code and aperture angle α Angle alignment of the bar code scanner Avoiding surface reflections Counting direction of the reading angle position of the bar code along the scanning line Furthermore the distance between the bar code scanner and the host computer and the distance to the connection module has to be taken into account see chapter 6 2 Electr...

Page 36: ... and aperture angle α The maximum distance between the bar code scanner s reading window and the bar code must not exceed the device specific thresholds The usable length of the scanning line that is used for the evaluation reading area height depends on the reading distance because of the V shaped deflection of the beam Fig 5 4 Definition of the reading distance a and the aperture angle α In the ...

Page 37: ... line and bar code 5 3 4 Avoiding surface reflections If the light of the scanning line s vertically meets the surface of the bar code this can result in disruptive reflections when the bounced back light is received To prevent this effect the bar code scanner must be installed in such a way that the light emitted is tilted down rela tive to the plumb line Fig 5 6 Avoiding surface reflection using...

Page 38: ...ading window to the red scanning line of the scanning beam under which the middle of a bar code is de tected can be displayed as an RA reading angle value The determination of the RA value enables identical bar codes code type code length and data contents to be separated and the bar code data to be assigned to their position on the object Fig 5 7 Counting direction of the bar code along the scann...

Page 39: ...rallel to the bar code plane With the bar code scanner with the side reading window ensure that the wide side panel with the LEDs is facing the viewer and is approximately parallel with the bar code plane During the reading consider the reading angle see chapter 5 3 3 Angle alignment of the bar code scanner page 37 If the bar code s position within the scanning line is relevant for the evaluation ...

Page 40: ...stallation example for positioning the external reading pulse sensor The installation location depends on the distance a of the bar code to the front edge of the object Depending on the application the sensor should be attached in such a way that bar codes on different sized objects can be fully read during the evaluation reading gate 5 5 3 Installing the incremental encoder An incremental encoder...

Page 41: ... Bar Code Scanner Installation 8011965 S345 2008 04 16 SICK AG Division Auto Ident Germany All rights reserved 41 5 6 Removing the bar code scanner Removal of the components is described in chapter 8 5 1 Removing the bar code scanner page 68 ...

Page 42: ...Chapter 5 Operating Instructions CLV62x Bar Code Scanner 42 SICK AG Division Auto Ident Germany All rights reserved 8011965 S345 2008 04 16 Installation ...

Page 43: ...electrical installation Supply voltage 10 30 V DC functional extra low voltage in accordance with IEC 364 4 41 VDE 0100 Part 410 and min 5 W output power Using connection module CDB620 CDM420 supply voltage provided by terminals of the connection module or Free wiring by customer without connection module CDB620 CDM420 connec tion of supply voltage e g by cable no 6034418 15 pole D Sub HD socket t...

Page 44: ...ny All rights reserved 8011965 S345 2008 04 16 Electrical installation 6 3 Electrical connections and cables Fig 6 1 Standard version Electrical connections at the bar code scanner with connection cable Fig 6 2 Ethernet version Electrical connections at the bar code scanner with connector unit ...

Page 45: ...nd outputs are available at connection module CDB620 CDM420 available from week 07 2008 in combination with the parameter memory module CMC600 Device version Connection design Interfaces For connection to CLV62x 0000 CLV62x 1000 CLV62x 2000 CLV62x 3000 Cable with connector D Sub HD 15 pole plug RS 232 RS 422 485 CAN Two digital inputs Two digital outputs Power supply e g connection mod ule CDB620 ...

Page 46: ...Aux Aux interface receiver 3 TxD Aux Aux interface sender 4 Sensor 2 Digital switching input adjustable func tion e g external reading pulse 5 GND Ground 6 RD RS 422 485 Host interface receiver 7 RD RS 422 485 RxD RS 232 Host interface receiver 8 TD RS 422 485 Host interface sender 9 TD RS 422 485 TxD RS 232 Host interface sender 10 CAN H CAN bus IN OUT 11 CAN L CAN bus IN OUT 12 Result 1 Digital ...

Page 47: ...r the Ethernet version via the CDB620 CDM420 connection module in combination with the parameter memory module CMC600 Pin Signal Function 1 GND Ground 2 10 30 V DC Operating voltage 3 CAN L CAN bus IN OUT 4 CAN H CAN bus IN OUT 5 TD RS 422 485 Host interface sender 6 TD RS 422 485 TxD RS 232 Host interface sender 7 TxD Aux Aux interface sender 8 RxD Aux Aux interface receiver 9 SensGND Switching i...

Page 48: ... extra low volt age in accordance with IEC 364 4 41 VDE 0100 Part 410 for operation The functional extra low voltage can be created using a safety transformer in accordance with IEC 742 VDE 0551 The maximum current consumption is 4 5 W The bar code scanner is supplied with 10 V DC via connection module CDB620 or CDM420 in case of installing an additional field bus gateway CMF400 or display CMD400 ...

Page 49: ...pole plug via a corresponding ca ble e g 2042916 to the connection module s 15 pole socket and screw it tight 6 4 2 Wiring serial data interfaces The maximum data transfer rate depends on the cable length and the interface type Tab 6 6 Recommended maximum cable lengths depending on the selected data transfer rate Fig 6 4 Wiring the serial host data interfaces RS 232 or RS 422 on the 15 pole D Sub ...

Page 50: ...ion of the Ethernet interface Important The Ethernet interface has an auto MDIX function This automatically sets the speed and any cross connection that is required Damage to the interface module Incorrect wiring of the serial data interfaces can damage electronic components in the bar code scanner Observe information about wiring the serial data interface Check the wiring carefully before switchi...

Page 51: ... AG Division Auto Ident Germany All rights reserved 51 6 4 5 Wiring switching inputs If the bar code scanner s reading process should be triggered by an external sensor the reading pulse sensor is connected to the Sensor 1 switching input Fig 6 6 Wiring the Sensor 1 switching input on the 15 pole D Sub HD plug ...

Page 52: ...re identical Tab 6 7 Ratings for the switching inputs Connect switching inputs depending on application Switching behaviour Power fed to the input opens the internal reading gate of the bar code scanner Default setting active high debouncing max 30 ms standard Features Optodecoupled reverse polarity protected Can be wired with the PNP output of a sensor Electrical values Low Vin 2 V Iin 0 3mA High...

Page 53: ...atings for the switching outputs Important Capacitance loads at the switching output affect the switching behaviour Threshold is a max capacitance of 100 nF Exeeding this value can lead to unwanted pulsing behaviour of the output 1 Connect switching outputs depending on application 2 Wire the switching outputs with a load resistance to test the switching functions using a high resistance digital v...

Page 54: ... 12 pole M12 socket and the 15 pole D Sub HD plug Pin 4 pole Signal Function Pin 6 pole 1 TD Transmitter 1 3 TD Transmitter 2 2 RD Receiver 3 4 5 4 RD Receiver 6 Shield Pin 12 pole Signal Function Pin 15 pole 2 10 30 V DC Operating voltage 1 8 RxD Aux Aux interface receiver 2 7 TxD Aux Aux interface sender 3 4 1 GND Ground 5 11 RD RS 422 485 Host interface receiver 6 12 RD RS 422 485 RxD RS 232 Ho...

Page 55: ...ion Wire colour 1 GND Ground brown 2 10 30 V DC Operating voltage blue 3 CAN L CAN bus IN OUT white 4 CAN H CAN bus IN OUT green 5 TD RS 422 485 Host interface sender pink 6 TD RS 422 485 TxD RS 232 Host interface sender yellow 7 TxD Aux Aux interface sender black 8 RxD Aux Aux interface receiver grey 9 SensGND Common ground for the switching inputs red 10 Sensor 1 Digital switching input for exte...

Page 56: ...4 Sensor 2 Digital switching input adjustable function e g external reading pulse red black 5 GND Ground black 6 RD RS 422 485 Host interface receiver light blue 7 RD RS 422 485 RxD RS 232 Host interface receiver blue 8 TD RS 422 485 Host interface sender light grey turquoise 9 TD RS 422 485 TxD RS 232 Host interface sender green 10 CAN H CAN bus IN OUT grey 11 CAN L CAN bus IN OUT pink 12 Result ...

Page 57: ...verview The online help in the SOPAS ET configuration software describes the general functions of the software and their operation MENU HELP HELP F1 Selecting the menu language English German Setup communication with the bar code scanner Password protected configuration for various operating levels Recording of data during the current mode recording and analyzing the data of certain bar code scann...

Page 58: ... 2 Connection between the PC with SOPAS ET configuration software and the bar code scanner Parameter Value User interface language English the software has to be restarted after changes Units of length Metric User group operating level Maintenance Download parameter for changes Immediate temporary bar code scanner s RAM Upload parameter after online switching Automatic Window layout 3 project tree...

Page 59: ...s a CONNECTION WIZARD in the TOOLS menu Manual configuration 1 In the dialog window NETWORK SCAN WIZARD under INTERNET PROTOCOL INTERNET PROTOCOL IP check the check box for ENABLE IP COMMUNICATION 2 Click on the ADD button 3 Enter the IP address of the bar code scanner and confirm it by pressing OK in the dialog window The dialog window closes A new entry appears in the IP ADDRESS CONFIGURATION li...

Page 60: ...stor age of the parameter set to the bare code scanner After the bar code scanner is restarted the data from the CMC600 is automatically trans ferred to the bar code scanner As such a bar code scanner can be exchanged for example without losing configuration data see chapter 8 5 Replacing a bar code scanner page 68 7 4 1 Overview of the startup procedure Connect data interfaces of the PC and the b...

Page 61: ... bar code scanner is restarted the configuration has to be perma nently saved in the bar code scanner s PROM In order to load the current settings permanently in the bar code scanner select the command PARAMETER SAVE PERMANENT in the menu bar under CLV62X or click on in the tool bar 7 4 4 Save display and print the current parameter set When archiving a parameter set it is recommended to not only ...

Page 62: ...ers Settings which have been previously made for the communication parameters of the Ethernet interfaces or serial data interfaces are kept and the current connection s to the bar code scanner remain s established 1 In order to discard changes to the parameter set as described above select the corre sponding command in the menu bar under CLV62X The SOPAS ET configuration software loads the default...

Page 63: ...oid disruptive reflections rotate the bar code scanner from the plumb line so that the emitting light meets the bar code at an angle of approx 105 line scanner chapter 5 3 4 Avoiding surface reflections page 37 3 Manually bring objects with bar codes sequentially into the bar code scanner s visual range The default setting of the focal position is 285 mm 11 2 in from the reading window Check the r...

Page 64: ...Chapter 7 Operating Instructions CLV62x Bar Code Scanner 64 SICK AG Division Auto Ident Germany All rights reserved 8011965 S345 2008 04 16 Startup and configuration ...

Page 65: ...ion humidity finger prints etc The type place displays the window material used for the reading window CLV62x xxxy y 0 Glass y 1 Plastic Damage to the eyes through laser radiation The bar code scanner works with an red light laser of class 2 Looking at the laser s light path for a longer period of time can damage the eye s retina The entire reading window is the LED radiation outlet opening Cautio...

Page 66: ...r smears on the reading window The reading window for versions CLV62x xxx0 is made of glass Do not use aggressive cleaning agents Do not use cleaning agents which cause increased abrasion e g powder Avoid cleaning motions on the reading window which could cause scratches or abra sion Damage to the reading window Reduced reading capacity due to scratches or smears on the reading window The reading ...

Page 67: ... 8 1 Cleaning the reading window If the reading window is scratched or damaged cracked broken it must be replaced Please contact the SICK Service 8 2 2 Cleaning the housing Use a soft cloth to free the housing of dust If necessary also clean the LEDs on the housing 8 3 Cleaning further optical effective surfaces Depending on the reading system equipment additional external sensors with optical eff...

Page 68: ...bar code scanner 3 Remove the bar code scanner from the holder Mark the bar code scanner s situation and alignment on the holder or environment 8 5 2 Replacing the bar code scanner 1 Align and install the new or repaired bar code scanner see chapter 5 Installation page 33 Observe any marks made previously on the holder or the environment chapter 8 5 1 Removing the bar code scanner page 68 2 Reconn...

Page 69: ... distance aperture angle Selected trigger source for reading pulse incorrect 9 1 4 Malfunctions during operation Start Stop operation External reading pulse is missing more than one object is in the reading area Device error hardware software 9 2 Detailed malfunction analysis 9 2 1 LEDs on the bar code scanner The following statuses can among other things be read from the LEDs on the bar code scan...

Page 70: ...ware with the device 2 Open the project tree CLV62X SERVICE SYSTEMSTATUS register tab SYSTEMINFORMATION 9 4 SICK Support If an error cannot be eliminated it is possible that the bar code scanner is defective The bar code scanner cannot be repaired by the user meaning that it is not possible to re es tablish functions after a failure However the bar code scanner can be rapidly replaced by the user ...

Page 71: ...er function CAN Print ratio 2 1 3 1 Number of multireads 1 99 Optical indicators 6 LEDs Ready Result Laser Data CAN LNK TX Acoustic display Beeper can be switched off with function for result status display Reading pulsing Pulse sources for start Switching inputs Sensor 1 2 and or Sensor 2 command Automatic Cycle CAN Pulse sources for stop Reading pulse source Sensor 1 Sensor 2 command timer good ...

Page 72: ...late CLV62x xxxy y 0 glass y 1 plastic Electrical safety according to EN 60950 1 2006 04 Safety class III according to EN 61140 2002 03 Enclosure rating IP 65 according to EN 60529 1991 10 A1 2002 02 EMC test Emission according to EN 61000 6 3 2001 10 immunity according to EN 61000 6 2 2005 08 Vibration shock test according to EN 60068 2 6 1995 according to EN 60068 2 27 1993 Weight Standard versi...

Page 73: ...eserved 73 10 2 Specification diagrams Tab 10 2 Reading conditions for all specification diagrams 10 2 1 Reading ranges of the CLV620 Bar Code Scanner Mid range Fig 10 1 Reading ranges of the CLV620 Bar Code Scanner with front reading window Test code Code 39 ITF Print ratio 2 1 Print contrast 90 Tilt 10 Ambient light 2 000 lx Good read rate 75 ...

Page 74: ... CLV620 Bar Code Scanner with side reading window Fig 10 3 CLV620 Set of characteristic curves for scan frequency depending on the reading distance and resolution front reading window Important With the CLV620 Bar Code Scanner with side reading window the reading distance values in the above diagram have an offset of 16 mm towards the reading window for all scan fre quencies Auflösung ...

Page 75: ...8 04 16 SICK AG Division Auto Ident Germany All rights reserved 75 10 2 2 Reading ranges of the CLV621 Bar Code Scanner Long range Fig 10 4 Reading ranges of the CLV621 Bar Code Scanner with front reading window Fig 10 5 Reading ranges of the CLV621 Bar Code Scanner with side reading window ...

Page 76: ...Technical data Fig 10 6 CLV621 Set of characteristic curves for scan frequency depending on the reading distance and resolution front reading window Important With the CLV621 Bar Code Scanner with side reading window the reading distance values in the above diagram have an offset of 16 mm towards the reading window for all scan fre quencies ...

Page 77: ...08 04 16 SICK AG Division Auto Ident Germany All rights reserved 77 10 2 3 Reading range of the CLV622 Bar Code Scanner Short range Fig 10 7 Reading range of the CLV622 Bar Code Scanner with front reading window Fig 10 8 Reading range of the CLV622 Bar Code Scanner with side reading window ...

Page 78: ...Technical data Fig 10 9 CLV622 Set of characteristic curves for scan frequency depending on the reading distance and resolution front reading window Important With the CLV622 Bar Code Scanner with side reading window the reading distance values in the above diagram have an offset of 16 mm towards the reading window for all scan fre quencies ...

Page 79: ... SICK AG Division Auto Ident Germany All rights reserved 79 10 3 CLV62x Bar Code Scanner dimensional drawings 10 3 1 CLV62x 0000 and CLV62x 1000 Bar Code Scanner dimensional drawing Fig 10 10 Standard version Dimensions of the bar code scanner with front reading window CLV62x 0000 and CLV62x 1000 ...

Page 80: ...ivision Auto Ident Germany All rights reserved 8011965 S345 2008 04 16 Technical data 10 3 2 CLV62x 2000 and CLV62x 3000 Bar Code Scanner dimensional drawing Fig 10 11 Standard version Dimensions of the bar code scanner with side reading window CLV62x 2000 and CLV62x 3000 ...

Page 81: ...a 8011965 S345 2008 04 16 SICK AG Division Auto Ident Germany All rights reserved 81 10 3 3 CLV62x 0120 and CLV62x 1120 Bar Code Scanner dimensional drawing Fig 10 12 Ethernet version Dimensions of the bar code scanner with front reading window CLV62x 0120 and CLV62x 1120 ...

Page 82: ...ivision Auto Ident Germany All rights reserved 8011965 S345 2008 04 16 Technical data 10 3 4 CLV62x 2120 and CLV62x 3120 Bar Code Scanner dimensional drawing Fig 10 13 Ethernet version Dimensions of the bar code scanner with side reading window CLV62x 2120 and CLV62x 3120 ...

Page 83: ... commands are at first only active in the current parameter set in the working memory RAM of the bar code scanner To save in the permanent memory the altered parameter set must be copied into the PROM using a special command this ensures that the alterations are not lost when the power supply is switched off Command strings for triggering the reading pulse START STX sMN mTCgateon ETX STOP STX sMN ...

Page 84: ...ration software Code 39 Number of bars Number 10 ICode 5 Calculated code length 2 5 Interleaved Number of wide elements bars and spaces Number 1 ICode 2 Calculated code length EAN n a 13 characters normal version Activate 13 digit 8 characters short version Activate 8 digit UPC n a 12 characters UPC A normal ver sion Activate version A 6 characters UPC E short version Activate version E Codabar Nu...

Page 85: ...it on device CLV621 Long range reading range 1041784 CLV621 0000 Line scanner On front Cable with connector 1041785 CLV621 0120 Line scanner On front Connector unit on device 1041786 CLV621 1000 Raster scanner On front Cable with connector 1041787 CLV621 1120 Raster scanner On front Connector unit on device 1041788 CLV621 2000 Line scanner On side Cable with connector 1041789 CLV621 2120 Line scan...

Page 86: ... bracket no 2020410 page 93 2025526 Quick release clamp incl installation material For dimensional drawing see chapter 11 5 2 Dimensional drawing of quick release clamp no 2025526 page 94 2042802 Round rod holders for round rods and tubes with an outer diameter of 12 20 mm 0 47 0 8 in incl installation material For dimensional drawing see chapter 11 5 3 Dimensional drawing of round rod holder no 2...

Page 87: ... but with 4 x cable connections M16 clamping range Ø 4 5 10 mm 0 18 0 39 in 1 x cable connection M12 clamping range Ø 4 5 7mm 0 18 0 28in 1025362 CDM420 0001 Connection module for a CLV62x with 1 x 15 pole D Sub HD device socket 6 x cable connections M16 clamping range Ø 4 5 10mm 0 18 0 39in Terminal strips signal distribution unit for wiring the data and func tion interfaces digital switching inp...

Page 88: ...MP400 Power supply module connection module power Installed in connection module CDM420 Power supply of CLV62x from the alternating current network Input voltage 100 250 VAC 50 60 Hz Output voltage 24 V DC max 10 8 W short circuit proof Connection to CDM420 via flat cable Operating temperature 0 40 C 2030091 CMP4902 Power supply module connection module power In the optional housing cover for conn...

Page 89: ...h Connection to CDM420 via connector Operating voltage 18 30 V DC using CDM490 current consump tion 2 W Operating temperature 0 40 C Configuration with PC software ComPro included in delivery Configuration with SOPAS ET from Q4 2007 6029030 Profibus connector IP 65 for CMF400 1101 1 Simultaneous operation together with power supply module CMP490 not possible 2 Simultaneous operation together with ...

Page 90: ...2x for free wiring 6034419 Extension cable for data and function interfaces Ø 6 8 mm 0 27 in shielded for lengths up to 3 m 9 84 ft 16 x 0 14 mm 26 AWG Sold by the metre CLV62x to CDB620 CDM420 Order no Description Wires Length Connection 6034414 Ethernet cable patch twisted pair shielded with 4 pole M12 round plug D coded IP 65 and 8 pole RJ45 plug 2 x 2 2 m 6 56 ft CLV62x to Ethernet 6029630 3 m...

Page 91: ...molex plug For configuring the CMF400 with PC software ComPro Required in addition to the extension Data cable no 2014054 3 0 25 m 9 84 in PC to CMF400 6025906 Power supply line with 5 pole M12 socket direct A coded and open end 5 x 0 34 mm 28 AWG 2 m 78 74 in CDF600 at power supply 6025908 As No 6025906 but longer 5 x 0 34 mm 28 AWG 10 m 394 in 6025909 Power supply line with 5 pole M12 socket 90 ...

Page 92: ...ng metal for 9 pole or 15 pole HD inserts 6010019 D Sub connector insert 15 pole HD female multipoint connector socket hand soldering 6010020 D Sub connector insert 15 pole HD male multipoint connector plug hand soldering Order no Description Wires Length Connection view Important The SICK catalog SENSICK Sensoren for Automation order no 8006530 English con tains a large selection of photoelectric...

Page 93: ...uto Ident Germany All rights reserved 93 11 5 Dimensional drawing accessories 11 5 1 Dimensional drawing fixing bracket no 2020410 Fig 11 1 Dimensions of the fixing bracket no 2020410 Included to fix the bar code scanner to the bracket 2 x cylinder head screws M5 x 8 mm 0 32 in with hexagon socket self locking ...

Page 94: ... All rights reserved 8011965 S345 2008 04 16 Appendix 11 5 2 Dimensional drawing of quick release clamp no 2025526 Fig 11 2 Dimensions of the quick release clamp no 2025526 Included to fix the bar code scanner to the clamp 2 x cylinder head screws M5 x 8 mm 0 32 in with hexagon socket self locking ...

Page 95: ... rod holder no 2042802 Fig 11 3 Dimensions of the round rod holder no 2042802 11 5 4 Dimensional drawing of bracket with adapter plate no 2042902 Fig 11 4 Dimensions of the bracket with adapter plate no 2042902 here shown only the bracket Included to fix the bar code scanner to the holder 2 x cylinder head screws M5 x 8 mm 0 32 in with hexagon socket self locking 2 x spring washer A5 ...

Page 96: ...le CDB620 or CDM420 8010372 Operating instructions Display module CMD400 German English Description of operating the module in con nection module CDM420 8010365 Operating instructions Power supply module CMP400 German English Description of installing the module in connec tion module CDM420 8010601 Operating instructions Power supply module CMP490 German English Description of installing the modul...

Page 97: ... RS 232 can be switched off existing Aux interface communication via the Ethernet interface port 2111 remains active Bar code Field of dark strips bars and light spaces elements arranged in parallel which by working to a certain rule specification can be represented on the medium subsurface by various print processes A user readable alpha numeric character is produced from each machin ereadable co...

Page 98: ...put formats that the bar code scanner itself prepares for output from its database The output formats can be output via the Host interface to the physical data interfaces RS 232 RS 422 485 Ethernet or CAN The design of the output formats is flexible sequence of the code seg ments and elements link with event conditions filters sorters etc and can be widely adapted to the application specific requi...

Page 99: ...ues DOWNLOAD ALL PARAMETERS TO DEVICE can be transferred The parameter values that were temporarily changed in the bar code scanner are only saved permanently when the storage option Permanent menu CLV62X is selected The trans ferable parameter values depend on the current user level in SOPAS ET Error messages Messages in coded form with which the bar code scanner displayed a diagnosed error The b...

Page 100: ...configuration Special arrangement and technical circuit connection of several bar code scanners to one reading station e g multi side reading using the CAN interface Via the master the combi nation acts on the host as just one device Multi reading Selectable number of readings which must each deliver internal results from one and the same bar code before the bar code scanner generates the reading ...

Page 101: ...al reading gate via a bar code scanner external pulse is carried out by means of an external trigger source such as a photoelectric reflex switch or a command string via the data interface With internal trigger source automatic tick the bar code scan ner creates the reading pulse itself Reading range DOF Depth of field at both sides of the lens focal point at the reading level The size of the rang...

Page 102: ...ices or the grouping of the same different SOPAS ET compatible SICK devices in a project The pa rameters are exchanged device specific with the bar code scanner the devices via upload and download SOPAS ET help Online help which supports use of the SOPAS ET configuration software The parameter functions of the bar code scanner are explained in the online help Runs using an HTML browser such as Int...

Page 103: ...en the device is connected and communication is successfully carried out af ter the scanning process for a confirmed request to synchronise the user interface and the bar code scanner Where necessary this can be triggered manually in the Kommunikation menu UPLOAD ALL PARAMETERS FROM DEVICE Parameter values must be represented in the reg ister tabs before the current parameter value set can be modi...

Page 104: ...EC Declaration of Conformity The figure shows a scaled down version of the EC Declaration of Conformity page 1 for the CLV62x Bar Code Scanner The complete EC Declaration of Conformity and the list of device versions and the standards met can be requested from SICK AG Fig 11 5 EC Declaration of Conformity for the bar code scanner page 1 scaled down version ...

Page 105: ...y All rights reserved 105 11 9 Code samples of bar codes selection Fig 11 6 Code samples of bar codes of various module widths print ratio 2 1 2 5 Interleaved EAN 13 digit Code 39 Module width 0 30 mm 11 8 mil Module width 0 35 mm 13 8 mil Module width 0 50 mm 19 7 mil 4 0 9 6 0 7 2 6 1 6 5 5 9 9 8 7 6 5 4 3 2 1 0 C L V 6 2 X ...

Page 106: ...QH 0DLO LQIR VLFN HV France 3KRQH 0DLO LQIR VLFN IU Great Britain 3KRQH 0DLO LQIR VLFN FR XN India 3KRQH 0DLO LQIR VLFN LQGLD FRP Italia 3KRQH 0DLO LQIR VLFN LW Japan 3KRQH 0DLO VXSSRUW VLFN MS Nederlands 3KRQH 0DLO LQIR VLFN QO Norge 3KRQH 0DLO DXVWHIMRUG VLFN QR Österreich 3KRQH 0DLO RIILFH VLFN DW Polska 3KRQH 0DLO LQIR VLFN SO Republic of Korea 3KRQH 0DLO NDQJ VLFNNRUHD QHW Republika Slowenija...

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