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SICK C4000 Select, Operating Instructions Manual

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SICK C4000 Select Operating Instructions Manual Download Page 29

Operating Instructions

Chapter 

5

C4000 Select

8012247/RI61/2007-11-30

© SICK AG • Industrial Safety Systems • Germany • All rights reserved

29

Installation and mounting

5

Installation and mounting

This chapter describes the preparation and completion of the installation of the C4000
Select. The mounting requires two steps:

determining the necessary safety distance
mounting with swivel mount or side bracket, rigid or pivoting mounting bracket

The following steps are necessary after mounting and installation:

completing the electrical connections (chapter 6 “Electrical installation” on page 43)
aligning sender and receiver (chapter 7.2 “Aligning sender and receiver” on page 47)
testing the installation (chapter 7.3.1 “Tests before the first commissioning” on
page 48)

5.1

 

Determining the minimum safety distance

The C4000 Select must be mounted with an adequate safety distance:

to the hazard or hazardous area
from reflective surfaces

No protective function without sufficient safety distance!

You must mount the C4000 Select with the correct safety distance to the hazardous
area. Otherwise the safe protection of the C4000 Select system is not provided.

Risk of failure to detect!

Persons who are in the hazardous area but not in the light path between sender and
receiver are not detected by the C4000 Select system. It is therefore to be ensured that
the hazardous area is fully visible and any dangerous state can only be initiated if there
are no personnel in the hazardous area.

The applicable legal and official regulations apply to the use and mounting of the C4000
Select safety light curtain and any associated protective devices. These regulations vary
depending on the application.

5.1.1

 

Minimum safety distance to the hazardous area

A minimum safety distance must be maintained between the safety light curtain and the
hazardous area. This ensures that the hazardous area can only be reached when the
dangerous state of the machine is completely at an end.

You must ensure that the minimum safety distance requirements are implemented
correctly!

The minimum safety distance is calculated to ensure that personnel cannot reach a hazar-
dous condition before the hazard ceases to exist. You must ensure that the implementa-
tion of the safety system(s) (e.g. the protective device, safety interface and associated
actuator(s)) adheres to the requirements of applicable local, regional and national
standards and regulations. Consult applicable standards and regulations for additional
requirements that may pertain to your application.
You must also take preventive measures to ensure that personnel cannot reach over, un-
der, around or through the protective device undetected. Personnel must be detected by
the safety light curtain when approaching the hazard.

WARNING

Note

WARNING

Summary of Contents for C4000 Select

Page 1: ...O P E R A T I N G I N S T R U C T I O N S C4000 Select Safety Light Curtain GB ...

Page 2: ...by the law of copyright whereby all rights established therein remain with the com pany SICK AG Reproduction of this document or parts of this document is only permissible within the limits of the legal determination of Copyright Law Alteration or abridgement of the document is not permitted without the explicit written approval of the company SICK AG ...

Page 3: ...d cascaded systems 13 3 3 Examples of range of use 17 3 4 Status indicators and C4000 Select message center 18 3 4 1 Message center of the C4000 Select sender unit 18 3 4 2 Message center of the C4000 Select receiver unit 19 3 4 3 Optional integrated LED 20 4 Configuration 21 4 1 Extended I O 22 4 2 Beam coding 23 4 3 Scanning range 25 4 4 Floating blanking 27 5 Installation and mounting 29 5 1 De...

Page 4: ...vice 49 8 Configuration 50 9 Care and maintenance 51 10 Fault diagnosis 52 10 1 What to do in case of faults 52 10 2 SICK Support 52 10 3 Error displays of the diagnostics LEDs 52 10 4 Error displays of the 7 segment display 54 11 Technical specifications 55 11 1 Data sheet 55 11 2 Response time 58 11 2 1 Calculating the host standalone response time 58 11 2 2 Calculating the guest 1 response time...

Page 5: ...ith bottom end cap system extension connections and integrated LED status indicator 72 12 7 C4000 Select with bottom extension connection receiver only 73 12 8 C4000 Select with bottom extension connection and integrated LED status indicator receiver only 73 12 9 Additional front screen weld spark guard 74 12 10 Deflector mirror 74 12 10 1 Deflector mirror PNS75 for protective field width 0 12 m t...

Page 6: ...ains It also addresses persons who integrate the C4000 Select into a ma chine initialize its use or who are in charge of servicing and maintaining the device 1 3 Scope These operating instructions apply to the C4000 Select safety light curtain with one of the following entries on the type label in the field Operating Instructions 8012198 8012198 RI61 This document is part of SICK part number 80121...

Page 7: ...ations are designed to give you some assistance in your decision making process with respect to a certain function or a technical measure Refer to notes for special features of the device Display indicators show the status of the 7 segment display of sender or receiver Constant indication of characters e g 2 When using an inverted mounting of the C4000 Select you must take into account that the in...

Page 8: ...he term dangerous state The dangerous state standard term of the machine is always shown in the drawings and diagrams of this document as the movement of a machine part In practical operation there may be a number of different dangerous states machine movements electrical conductors visible or invisible radiation a combination of several risks and hazards ...

Page 9: ... e g DIN standards VDE stipulations engineering regulations from other EC member states that they can assess the work safety aspects of the power driven equipment and who have access to these operating instructions and who have read and understood them As a rule these are qualified safety personnel from the ESPE manufacturer or also those persons who have been appropriately trained at the ESPE man...

Page 10: ...ne where it has been installed and initialized by qualified safety personnel in accordance with these operating instructions If the device is used for any other purposes or modified in any way also during mounting and installation any warranty claim against SICK AG and its subsidiary companies shall become void 2 4 General safety notes and protective measures Safety notes Please observe the follow...

Page 11: ...ty light curtain has been designed to minimize environmental impact It uses only a minimum of power and natural resources At work always act in an environmentally responsible manner For this reason please note the following information on disposal Disposal Always dispose of unserviceable or irreparable devices in compliance with local national rules and regulations with respect to waste disposal W...

Page 12: ...h configuration via DIP switches simple diagnostic codes an optional LED status indicator cascading additional C4000 Select system s or a single S300 S3000 safety laser scanner 2 beam codes possible in addition to non coded operation status display with 7 segment display one or two beam floating blanking 3 2 Operating principle of the device 3 2 1 C4000 Select components Please refer to chapter 11...

Page 13: ... cap options are available cover only with an optional integrated LED or with an optional extended I O connection There are several variants of the C4000 Select without any extension connection no extended I O capability without any extension connection no extended I O capability with integrated LED on the top end cap of the receiver unit with extension connection supports cascading located on the...

Page 14: ...nable the Extended I O function in cascaded applications will expose personnel to risk of the associated hazard Please refer to chapter 4 Configuration on page 21 for additional details regarding extended I O DIP switch settings and functionality Standalone operation Standalone operation can be realized with all C4000 Select variants Regardless of vari ant DIP switch configuration can be set for s...

Page 15: ...he second method of implementing cascaded C4000 Select devices uses an extended I O connection that is located on the same end cap as the system connection Sender units cannot be physically connected to receiver units when cascading C4000 Select devices Always physically connect sender units together when cascading Always physcially connect receiver units together when cascading C4000 Select devic...

Page 16: ...fety laser scan ner Connection of the S300 or S3000 occurs on the extended I O connection to provide both power and connection of safety relevant signals i e safety outputs from the safety scanner The extended I O connection may be located on either the top end cap or with the system connection on the bottom end cap of the C4000 Select Fig 5 C4000 Select receiver with extended I O connection shown...

Page 17: ...ating the hazardous area are safely identified by the C4000 Select An external reset restart function e g button must be fitted outside the hazardous area such that it cannot be operated by a person working inside the hazardous area When operating the reset button the operator must have full visual command of the hazardous area The statutory and local rules and regulations must be observed when in...

Page 18: ... 1 Message center of the C4000 Select sender unit The message center for the C4000 Select sender unit has two LEDs that provide operatio nal status as shown in the figure below LED Name Display Meaning Yellow Supply voltage OK POWER Off Check the power to the sender unit Red The sender unit has detected an internal error Replace sender unit REPLACE Off Internal self test completed successfully or ...

Page 19: ...I O has been disabled Yellow Blanking is active BLANKING Off Blanking is inactive Yellow Indicates that one or more beams are aligned between sen der and receiver units The first LED will be Yellow when one of the synchronization beams has been aligned When all five 5 LEDs are Yellow this indicates all beams are aligned between sender and receiver units but there is a weak signal ALIGNMENT LEDs Gr...

Page 20: ...ntegrated LED When the receiver unit includes the optional integrated LED the following LED states are defined Integrated LED Meaning Red Output signal switching devices OSSD safety outputs are OFF Green Output signal switching devices OSSD safety outputs are ON Off No power is currently supplied to the receiver unit Tab 3 C4000 Select integra ted LED display indication ...

Page 21: ... Beam code 1 Beam code 2 Description OFF OFF No beam coding uncoded ON OFF Beam code 1 enabled OFF ON Beam code 2 enabled ON ON No beam coding uncoded Additional information regarding the scanning range can be found in section 4 2 Beam coding on page 23 The following figure and table describe the C4000 Select receiver unit DIP switch settings High range select Description OFF Scanning range set to...

Page 22: ...he scanning range can be found in section 4 4 Floating blanking on page 27 4 1 Extended I O Enabling the C4000 Select extended I O functionality allows the connection i e cascade of additional C4000 Select or SICK S300 S3000 safety laser scanners with the C4000 Select Refer to section 3 2 4 Standalone and cascaded systems on page 13 for additional details regarding C4000 Select cascading options W...

Page 23: ...puts of the extended I O connection e g guest C4000 Select or S3000 safety laser scanner must be self monitoring and detect any error conditions that may occur with its output signal switching devices OSSDs using test signals The host C4000 Select filters these test signals out execute a safe shutdown of the switching outputs when any error is detected Integrated safety mechanisms ensure detection...

Page 24: ...d corresponding receiver of each C4000 Select system must have the same beam code configuration After activating the system the C4000 Select receiver will briefly display the coding 7 segment display Description No beam coding Beam code 1 active Beam code 2 active To prevent the possibility of optical interference from C4000 Select devices that have been configured with the same beam codes e g no ...

Page 25: ...Selectable scanning ranges 0 7 5 m 30 mm 5 21 m 7 segment display Description No symbol Low range 0 7 5 m selected High range 5 21 m selected If the scanning range is set too low the safety light curtain may not switch to green Tab 11 shows the guaranteed scanning ranges for the system Deflector mirrors are available as accessories see page 74f When used deflector mirrors will reduce the effective...

Page 26: ...PNS125 17 m 18 5 m 2 PNS125 15 2 m 16 8 m The information in the table relates to 90 beam deflection per mirror and a protective field height of 900 mm If you need more advice on mirror applications please get in touch with your local SICK representative Refer to chapter 4 Configuration on page 21 for additional details on DIP switch setting requirements for scanning range Tab 13 Scanning range wh...

Page 27: ...ng a stop condition to occur Configuration of floating blanking is accomplished by using three of the DIP switch positi ons A single switch enables or disables floating blanking while the other two switches enable either one or two beam floating blanking All three DIP switches must be in the off position in order for floating blanking to be turned off Refer to chapter 4 Configuration on page 21 fo...

Page 28: ...solution Size of the blanked area Blanked beams reduction Effective resolution size of the hole 20 mm 1 beam 50 mm 30 mm 40 mm 2 beams 70 mm Mark the effective resolution on the information label Warning During operation with Floating blanking on the related sender and receiver Tab 14 Effective resolution for C4000 Select with floating blanking Fig 17 Marking the effective resolution on the device...

Page 29: ...the C4000 Select system It is therefore to be ensured that the hazardous area is fully visible and any dangerous state can only be initiated if there are no personnel in the hazardous area The applicable legal and official regulations apply to the use and mounting of the C4000 Select safety light curtain and any associated protective devices These regulations vary depending on the application 5 1 ...

Page 30: ...ons 5 1 2 Hazard approach The minimum safety distance changes based on the implementation of the protective device Most applications use a perpendicular e g vertical as shown below mounting of a safety light curtain However it may be necessary to install the safety light curtain in a horizontal or angular orientation The following figure provides examples of perpendicular vertical horizontal and a...

Page 31: ...safety light curtain Depending on the application and the ambient conditions a different calculation may be necessary First calculate Ds using the following formula Ds Hs Ts Tc Tr Tbm Dpf Where Ds The minimum safety distance in inches or mm from the hazardous point to the protective device Hs A parameter in inches second or mm second derived from data on approach speeds of the body or parts of the...

Page 32: ...hest beam whose height is 1000 mm This table presents summary information only and additional requirements may apply for your application Consult the relevant standards and regulations for additional require ments related to the minimum safety distance calculation The following calculation shows an example calculation of the safety distance for a perpen dicular e g vertical installation of a safet...

Page 33: ...ive surfaces The light beams from the sender may be deflected by reflective surfaces This can result in failure to identify personnel infringing on the protective device causing an operator to be at risk Ensure that your application adheres to the required minimum distance to reflective surfaces All reflective surfaces and objects e g material bins must be a minimum distance a from the light path ...

Page 34: ...4 5 2 Steps for mounting the device Special features to note during mounting Always mount the sender and receiver parallel to one another During mounting ensure that sender and receiver are aligned correctly The optical lens systems of sender and receiver must be located in exact opposition to each other the status indicators must be mounted at the same height The system connections of both device...

Page 35: ... understand Affix the information labels such that they are easily visible by the users and operators during operation After attaching additional objects and equipment the information labels must not be concealed from view Operation with floating blanking Affix the information label for floating blanking to each receiver so configured Mark the effective resolution on the information label Affix th...

Page 36: ...ounting with pivoting mounting bracket 5 2 1 Mounting with swivel mount bracket The swivel mount bracket is made of high strength black plastic The bracket is designed such that sender and receiver can still be accurately aligned even after the bracket has been mounted Attach the screws of the swivel mount bracket with a torque of between 2 5 and 3 Nm Higher torques can damage the bracket lower to...

Page 37: ... 37 Installation and mounting Mount the bolts marked with to on the operator side of the system to ensure that they remain accessible after mounting The safety light curtain can then also be adjus ted later The mounting nuts and bolts are not included in the delivery Fig 24 Mounting the C4000 Select with swivel mount bracket Notes ...

Page 38: ...0400 It is enamelled in black The side bracket will be covered by the device after mounting It provides adjustment so that the vertical alignment of sender and receiver can be corrected by 2 5 after mounting Attach the bolts of the side bracket with a torque of between 5 and 6 Nm Higher torques can damage the bracket lower torques provide inadequate protection against vibration Fig 25 Composition ...

Page 39: ...ed 39 Installation and mounting When mounting the side bracket ensure that the bolts marked and remain accessible allowing you later to adjust and lock the safety light curtain in position The mounting nuts and bolts are not included in the delivery Fig 26 Mounting the C4000 Select with side bracket Notes Sliding nut Sliding nut ...

Page 40: ...h it is not necessary to compensate for large mechanical tolerances The alignment of the sender and receiver can be corrected after mounting using only the slots When mounting the rigid mounting bracket ensure that the four bolts marked and remain accessible allowing you later to adjust and lock the safety light curtain in position The mounting nuts and bolts are not included in the delivery Fig 2...

Page 41: ...ion When the first LED is yellow the synchronization beam of the sender and receiver has been detected As the percentage of beams increases the number of yellow LEDs that are illuminated also increase When all five LEDs are illuminated yellow the sender and receiver units are aligned but there is a weak signal When all five LEDs are illuminated green the sender and receiver units are aligned with ...

Page 42: ... standards However as with any source of radiated energy e g light pro longed direct exposure to laser light may cause damage to vision Fig 29 C4000 Select laser alignment location and label details WARNING Laser target area located on C4000 Select receiver unit The laser warning label has been incorporated into the device type label information located on the back of the C4000 Select sender unit ...

Page 43: ...ort circuits to 24 V DC and 0 V When the light path is clear the signal level on the outputs is HIGH DC at potential when the light beams are interrupted or there is a device fault the outputs are LOW DC The safety light curtain C4000 Select meets the interference suppression requirements EMC for industrial use interference suppression class A When used in residential areas it can cause interferen...

Page 44: ... outputs may be connected via the extended I O connection Electro mechanical devices i e contact based devices are strictly prohibi ted from being connected to the extended I O connection When cascading C4000 Select devices via the extended I O connection the sender unit may also utilize an extended I O connection for ease of wiring Electro mechical devices are not to be connected to the safety in...

Page 45: ...Sender Receiver Description 1 Brown 24 V DC 24 V DC Supply voltage 2 White IN1 Safe input 1 3 Blue 0 V DC 0 V DC Supply voltage 4 Black IN2 Safe input 2 5 Gray FE FE Functional Earth 6 Wire colors shown in this table are in accordance with SICK C4000 Select M12 5 cable accessories When utilizing other M12 5 cable manufacturers cables you may need to verify that the conductor colors shown in this t...

Page 46: ...ices are strictly prohibi ted from being connected to the extended I O connection When cascading C4000 Select devices via the extended I O connection the sender unit may also utilize an extended I O connection for ease of wiring Electro mechical devices are not to be connected to the safety inputs on the extended I O connection Extended I O connections allow you to cascade additional devices to th...

Page 47: ... be aligned in relation to each other The light beams emitted by the sender must hit the re ceiver with pin point accuracy For additional information regarding the laser alignment capability of the C4000 Select see section 5 3 Laser alignment on page 41 How to align sender and receiver in relation to each other Secure the plant system No dangerous movement possible Make sure that the dangerous sta...

Page 48: ...ese tests must therefore always be performed 7 3 1 Tests before the first commissioning Check the effectiveness of the protective device mounted to the machine using all selectable operating modes as specified in the checklist in the annex see 13 2 on page 78 Ensure that the operating personnel of the machine in which the C4000 Select is in stalled are correctly instructed by qualified safety pers...

Page 49: ...perate the machine if the output LED turns green during the test If the output LED turns green during the test even for a short period work must stop at the machine In this case the mounting and the configuration of the safety light curtain must be checked by qualified safety personnel see chapter 5 Before inserting the test rod ensure that the output LED is green and the protective field is clear...

Page 50: ...tended I O Beam code 1 select OFF Beam code 2 select OFF i e no beam coding Floating blanking enable OFF i e disabled One beam floating blanking OFF i e disabled Two beam floating blanking OFF i e disabled Switch Description Default setting out of box High range select OFF i e low range Extended I O enable ON i e extended I O enabled Beam code 1 select OFF Beam code 2 select OFF i e no beam coding...

Page 51: ...n with a clean and damp cloth After cleaning check the position of sender and receiver to make sure that the protective device cannot be bypassed reaching over under or around Verify the effectiveness of the protective device as described in chapter 7 3 Test notes on page 48 Only factory authorized personnel may repair C4000 Select devices The C4000 Select is designed for maintenance free operatio...

Page 52: ... from 1 through 6 To place the device back in operation Rectify the cause of the fault as per Tab 28 Switch the power supply for the C4000 Select off and on again e g by unplugging the system connection and reinserting it 10 2 SICK Support If you cannot remedy an error with the help of the information provided in this chapter please contact your local SICK representative 10 3 Error displays of the...

Page 53: ...y EXT I O Red Extended I O safety inputs are inactive low i e OFF Check guest device s to ensure that their outputs are active high Check wiring for errors Check DIP switches to ensure that the settings are correct ALIGNMENT LEDs Not all LEDs are Green Not all beams are aligned between sender and receiver units Check alignment and make any necessary adjustments in order to have all five alignment ...

Page 54: ... coding for guest segment s Power supply voltage too low Check the supply voltage and the power supply If necessary replace defective components A fault or unexpected state has been detected at the OSSDs on the system connection e g overcurrent stuck at high or stuck at low Check system wiring for errors 7 segment display An unexpected signal has been detected at the extended I O connection e g di...

Page 55: ... stand alone 1800 mm 1 5 10 8 PFHd host guest guest 1800 mm 3 2 10 8 Mission time proof test interval 20 years Category according to EN 954 1 13 Category 4 Power up delay of sender and receiver before ready 8 s Sender unit Wavelength of sender 950 nm Power consumption See Tab 30 Permissible line resistance Supply lead 1 8 On the utilization of this protective field width it must be expected the ye...

Page 56: ...300 µs Test pulse rate 3 1 s 5 1 s 10 1 s Permissible line resistance between device and load 21 2 5 Supply lead 1 Power consumption See Tab 30 14 Applies to the voltage range between 30 V DC and 30 V DC 15 Switch off time represents the minimum amount of time that the OSSDs will be switched off when the C4000 Select transitions to an inactive low i e red state 16 As per IEC 61131 2 17 On the devi...

Page 57: ...ironmental data materials Housing Aluminium alloy ALMGSI 0 5 powder coated Front screen Polycarbonate scratch resistant coating End caps Polyamide 6 6 CF30 Packaging Corrugated cardboard with Instapak inlays Circuit boards Glass fibre reinforced epoxy resin with flame retarding agent TBBPA 22 The Type designation listed here describes the kind of inputs that may be connected to the extended I O sa...

Page 58: ...d in section 11 2 2 Calculating the guest 1 response time on page 59 The response time for guest 2 using a C4000 Select system as guest 2 is described in section 11 2 3 Calculating the guest 2 response time on page 60 You must also consider other components of the response time when performing mini mum safety distance calculations Other components include but are not limited to safety interfaces s...

Page 59: ...is an S300 S3000 safety laser scanner consult the operating instructions of the S300 or S3000 for the response time value that will be used in line 4 of the table below Identify the response time value that corresponds to your C4000 Select guest 1 based on the beam code DIP switch setting i e Uncoded Beam code 1 or Beam code 2 operation and the protective height that is used Line Description Value...

Page 60: ...e 11 value 12 Multiply line 1 from the host response time calculation by 0 50 and then add 2 ms Enter the result as the line 12 value 13 Multiply line 4 from the guest 1 response time calculation by 0 50 and then add 2 ms Enter the result as the line 13 value 14 Add lines 11 12 and 13 together Enter the result in line 14 value Line 14 value is the response time of the guest 2 device 11 2 4 Respons...

Page 61: ...and 2 together and enter the value for line 3 Line 3 value is the response time for the C4000 Select host 27 ms 4 Enter the value for the guest 1 response time based on Tab 31 for the C4000 Select or the value determined for the S300 S3000 safety laser scanner 60 ms 5 If the device in line 4 is a C4000 Select and floating blanking is enabled multiply the value on line 4 by 0 50 and enter the resul...

Page 62: ...s a C4000 Select and floating blanking is enabled multiply the value on line 4 by 0 50 and enter the result as the line 5 value 0 ms 6 Add lines 4 and 5 together Enter the result as the line 6 value 21 ms 7 Multiply line 1 from the host response time calculation by 0 50 and then add 2 ms Enter the result as the line 7 value 11 ms 8 Add lines 6 and 7 together Enter result in line 8 value Line 8 val...

Page 63: ...kg 1500 4 936 kg 4 870 kg 1800 5 866 kg 5 778 kg Add the following additional weight s for options that apply to your C4000 Select system Additional weight considerations g typical Top extension connection 0 011 kg 0 011 kg Bottom system extension connection combination 0 014 kg 0 040 kg Status LED N A 0 017 kg 11 3 2 Deflector mirrors PNS75 and PNS125 Weight g Mirror height mm PNS75 PNS125 340 10...

Page 64: ...m connection and top extension connection with system and extension connection on bottom and with top end cap LED units in mm Values are typical consult SICK for engineering Protective field height L1 L2 L3 300 302 425 440 600 602 725 740 900 902 1025 1040 1200 1202 1325 1340 1500 1502 1625 1640 1800 1802 1925 1940 Fig 34 Dimensional drawing C4000 Select receiver mm Tab 40 Dimensions depen dent on...

Page 65: ...connection and top extension connection and with system and extension connec tion on bottom units in mm Values are typical consult SICK for engineering Protective field height L1 L2 L3 300 302 425 440 600 602 725 740 900 902 1025 1040 1200 1202 1325 1340 1500 1502 1625 1640 1800 1802 1925 1940 Fig 35 Dimensional drawing C4000 Select sender mm Tab 41 Dimensions depen dent on the protective field he...

Page 66: ...ghts reserved 8012247 RI61 2007 11 30 Technical specifications 11 4 3 Swivel mount bracket 11 4 4 Side mount bracket Fig 36 Dimensional drawing swivel mount bracket mm Fig 37 Dimensional drawing side bracket mm Part No 2019506 19 50 9 5 5 34 5 15 18 6 3 6 12 5 58 8 13 59 100 49 64 14 Part No 2030510 ...

Page 67: ...r 11 C4000 Select 8012247 RI61 2007 11 30 SICK AG Industrial Safety Systems Germany All rights reserved 67 Technical specifications 11 4 5 Standard L type mounting brackets Fig 38 Standard L type mounting bracket mm Part No 7021352 ...

Page 68: ...ange is reduced see Tab 13 on page 26 Do not use deflector mirrors if the formation of droplets or heavy contamination of the deflector mirrors is to be expected The formation of droplets of heavy contamination can be detrimental to the reflection behavior The protective function of the system will be affected and the system will thus become unsafe This would mean that the operator is at risk Fig ...

Page 69: ... is reduced see Tab 13 on page 26 Do not use deflector mirrors if the formation of droplets or heavy contamination of the deflector mirrors is to be expected The formation of droplets of heavy contamination can be detrimental to the reflection behavior The protective function of the system will be affected and the system will thus become unsafe This would mean that the operator is at risk Fig 40 D...

Page 70: ...lowing table provides part number and model designation information for C4000 Select sender and receiver units that may be used in standalone operation as single system or as the last segment guest of a cascaded system Part numbers and model designations Protective field height mm Sender only Receiver only Sender and receiver 300 1204061 XC40S 0303A0A00AA0 1204063 XC40E 0303A0A0AAA0 1043111 XC40P ...

Page 71: ...0 1204144 XC40E 1803A0A0AAC0 1043122 XC40P 1803A0A0AAC0 12 4 C4000 Select with top end cap extension connection The following table provides part number and model designation information for C4000 Select sender and receiver units that may be used in standalone operation as single sys tem or as a host segment first guest segment or the last guest segment of a cascaded system An extension connection...

Page 72: ...CBA0 1043134 XC40P 1803A0A0CBA0 12 6 C4000 Select with bottom end cap system extension connections and integrated LED status indicator The following table provides part number and model designation information for C4000 Select sender and receiver units that may be used in standalone operation as single sys tem or as a host segment first guest segment or the last guest segment of a cascaded system ...

Page 73: ... 8 C4000 Select with bottom extension connection and integrated LED status indicator receiver only The following table provides part number and model designation information for C4000 Select sender and receiver units that may be used in a system extending a S300 or S3000 safety laser scanner The extension and system connections are both incorporated into the bottom end cap of the devices An LED in...

Page 74: ...2033243 1800 2033245 12 10 Deflector mirror 12 10 1 Deflector mirror PNS75 for protective field width 0 12 m total Protective field height mm Type number Part number 300 PNS75 034 1019414 600 PNS75 064 1019416 900 PNS75 094 1019418 1200 PNS75 124 1019420 1500 PNS75 154 1019422 1800 PNS75 184 1019424 Dimensional drawing see Fig 39 on page 68 Effect on the scanning range see Tab 13 on page 26 12 10 ...

Page 75: ...n connection and subsequent C4000 Select guest 1 guest 2 system connection M12 5 connection cable double ended connections male and female for extended I O connection of a C4000 Select Plug straight plug straight 1 m 6029280 Plug straight plug straight 2 m 6025931 Plug straight plug straight 5 m 6029282 M12 5 connection cable single ended male connection with flying leads for extended I O connecti...

Page 76: ... 24 V DC 95 W 3 9 A output NEC class 2 power supply SELV PELV 100 120 220 240 V AC input PS95W 24V 7028790 Test wand Test wand 30 mm diameter 2022602 Protective caps e g for IP65 integrity M12 protective cap for extended I O connector female 10 pieces 2019706 M12 protective cap for system connector male 1 piece 5311099 T splitter M12 T splitter used for single connection of sender and receiver uni...

Page 77: ...12247 RI61 2007 11 30 SICK AG Industrial Safety Systems Germany All rights reserved 77 Annex 13 Annex 13 1 EC declaration of conformity You can obtain the complete EC declaration of conformity via the SICK homepage on the Internet at www sick com Note ...

Page 78: ...r or around the ESPE Yes No 7 Has the maximum shutdown and or stopping time of the machine been measured specified and documented at the machine and or in the machine documentation Yes No 8 Has the ESPE been mounted such that the required safety distance from the nearest hazardous point has been achieved Yes No 9 Are the ESPE devices correctly mounted and secured against manipulation after adjustm...

Page 79: ...g blanking is implemented 32 Tab 17 Formula for the calculation of the minimum distance to reflective surfaces 34 Tab 18 Pin assignment for system connection M12 5 male 44 Tab 19 Pin assignment for system connection M12 5 male 45 Tab 20 Pin assignment for extended I O connection M12 5 female 45 Tab 21 Pin assignment for end cap with extended I O connection M12 5 female 46 Tab 22 Displays shown dur...

Page 80: ...ntegrated LED status indicator on the receiver unit 72 Tab 49 C4000 Select with bottom end cap extension connection receiver only 73 Tab 50 C4000 Select with bottom end cap extension connection and integrated LED status indicator receiver only 73 Tab 51 Part numbers additional front screen weld spark guard 74 Tab 52 Part numbers deflector mirror PNS75 74 Tab 53 Part numbers deflector mirror PNS125...

Page 81: ...22 The correct installation above must eliminate the errors below of reaching through and crawling beneath 35 Fig 23 Composition of the swivel mount bracket 36 Fig 24 Mounting the C4000 Select with swivel mount bracket 37 Fig 25 Composition of the side bracket 38 Fig 26 Mounting the C4000 Select with side bracket 39 Fig 27 Rigid mounting bracket 40 Fig 28 Mounting the C4000 Select with rigid mount...

Page 82: ...Chapter 13 Operating Instructions C4000 Select 82 SICK AG Industrial Safety Systems Germany All rights reserved 8012247 RI61 2007 11 30 Annex ...

Page 83: ...Operating Instructions Chapter 13 C4000 Select 8012247 RI61 2007 11 30 SICK AG Industrial Safety Systems Germany All rights reserved 83 Annex ...

Page 84: ... Phone 39 02 27 43 41 E Mail info sick it Japan Phone 81 0 3 3358 1341 E Mail support sick jp Nederlands Phone 31 0 30 229 25 44 E Mail info sick nl Norge Phone 47 67 81 50 00 E Mail austefjord sick no Österreich Phone 43 0 22 36 62 28 8 0 E Mail office sick at Polska Phone 48 22 837 40 50 E Mail info sick pl Republic of Korea Phone 82 2 786 6321 4 E Mail kang sickkorea net Republika Slowenija Pho...

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