SICK AOS301-WWD Operating Instructions Manual Download Page 73

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MAINTENANCE AND REPAIR

8023732/2018-09-10|SICK

Subject to change without notice

O R I G I N A L O P E R A T I N G I N S T R U C T I O N S | AOS301-WWD

7.4

Replacing TDC-E

Defective devices must be replaced immediately.

Part no.

Description

6067896

TDC-E200R2

6067536

TDC-E200R6

Table 14: Part numbers for the TDC-E replacement devices

▸

Undo all plug or clamp connectors on the TDC-E and remove the connecting cables
from the device.

▸

Dismantle the defective device from the bracket.

▸

Install the replacement device as described in chapter

4.2 Mounting TDC-E



Reconnect all cables and antennas as described in chapter

5 Electrical installation

▸

Connect computer with the

Eth1

Ethernet interface.

▸

Start TEMS Manager (see chapter

6.3.1 Starting TEMS Manager

▸

Authorized user

user role or higher.

▸

Download and start saved location configurations using the

Load configuration and

start/edit it

icon.

▸

Start TDC-E Device Manager (see chapter

6.8 Using TDC Device Manager



Configure customer interface and wireless settings if applicable.

Replacement devices

Updating the

measurement site

Summary of Contents for AOS301-WWD

Page 1: ...O P E R AT I N G I N S T R U C T I O N S AOS301 WWD Object detection systems...

Page 2: ...Legal notes This work is protected by copyright The associated rights are reserved by SICK AG Reproduction of this document or parts of this document is only permissible within the limits of the legal...

Page 3: ...3 3 Operating principle 16 3 3 1 Vehicle detection and evaluation 16 3 3 2 Data output and interfaces 18 3 4 Project planning 19 3 5 System extension with tools and customer specific applications 22...

Page 4: ...ger 61 6 6 2 Save configuration 62 6 7 Checking measurement operation is working properly 63 6 7 1 Displaying vehicles with measured values 63 6 7 2 Accessing detailed information about a vehicle 64 6...

Page 5: ...CK Subject to change without notice O R I G I N A L O P E R A T I N G I N S T R U C T I O N S AOS301 WWD 9 3 Users and authorizations 87 9 3 1 TDC E Device Manager 87 9 3 2 TEMS Manager 88 9 4 TDC E p...

Page 6: ...document The manufacturer accepts no liability for damage caused by Failure to observe this document Non compliance with notes and regulations Unauthorized mounting and installation Unauthorized techn...

Page 7: ...ormation Must be kept available for reference Must be handed on to new operating entities new specialist personnel 1 5 Other relevant technical documentation information Operating instructions for the...

Page 8: ...s to a hazard with a low level of risk that will result in a minor or moderate injury if not avoided NOTE indicates possible damage to property or material damage and useful information 2 2 Supplement...

Page 9: ...measurement data of the detected vehicles can be called up via a cloud server in the form of MQTT messages Data is transmitted via Ethernet or wireless networks WARNING The AOS301 WWD object detection...

Page 10: ...62311 about human exposure must be observed For short term and long term work in the radiation range of the antenna s suitable safety distances must be maintained in order to limit human exposure to...

Page 11: ...ption 1 1093864 1 AOS301 WWD object detection system consisting of TDC E200R2 RMS3xx radar sensor 2 pin cable for voltage supply of the TDC E Quick Start guide including download link for the operatin...

Page 12: ...able 3 Mounting accessories Fig 3 Cable accessories No Part no Description 1 6068473 2 pin cable for voltage supply of the TDC E 2 6068472 14 pin Microfit male connector with 14 color coded open ended...

Page 13: ...change without notice O R I G I N A L O P E R A T I N G I N S T R U C T I O N S AOS301 WWD Part no Description 6067896 TDC E200R2 6067536 TDC E200R6 1083661 RMS3xx 6068463 GSM antenna 6068474 WLAN WP...

Page 14: ...ntrol unit processes the received radar signals and passes all measured values on to the TDC E LED Color Meaning Power Off Device is switched off Yellow Device is starting up Green Device is ready for...

Page 15: ...and direction of movement of the detected object Vehicles which move in the opposite direction are signaled to the connected customer system via I O interface The TDC E also supports transmission of...

Page 16: ...lso chapter 3 4 Project planning Fig 6 Vehicle detection with radar waves Fig 7 Field of view and monitored area Legend 1 Field of view of the radar sensor 2 Defined monitoring area A monitored area r...

Page 17: ...on as the first measurement point can be assigned to the monitored area and ends with the first measurement point outside of the monitored area All object positions inside the monitored area are outpu...

Page 18: ...lled up using MQTT messages via an MQTT message broker The structure of the MQTT messages can be configured MQTT messages can contain both information on the system status as well as the measurement d...

Page 19: ...ion Radar sensor mounting on a vibration free pole gallows or a portal Radar waves emit in the direction of travel therefore opposite the wrong way driver Mounting height 2 5 to 5 m The radar sensor i...

Page 20: ...Pivoting angle 2 Horizontal aperture angle Align radar sensor toward the expected direction of travel The pivoting angle must not deviate from this direction by more than 20 Fig 13 Alignment of RMS3xx...

Page 21: ...6 4 4 Configuring monitored area AOS RMS system function A point is determined by its coordinates on the road Fig 14 Monitored area project planning Consider the aperture angle mounting position and...

Page 22: ...zes Docker container technology Docker is a tool that makes it easier to create deploy and execute applications by using containers A container does not just hold the application itself but also all o...

Page 23: ...tential dangers independently Electricians have the professional training skills and experience and knowledge of the relevant standards and provisions to work on electrical systems and to detect and a...

Page 24: ...on a wall or a panel Fig 18 Inserting radar sensor into mounting bracket Screw cylinder screws into the upper thread on both sides as shown Insert the radar sensor into the notches of the holding brac...

Page 25: ...to the wall with four screws Fig 21 Inserting radar sensor into wall holder Screw cylinder screws into the upper thread on both sides as shown Insert the radar sensor into the notches of the wall hol...

Page 26: ...adar sensor to weather hood Stick cylinder screws through the upper holes on both sides as shown and insert into the upper thread of the radar sensor Only slightly screw in the screws Fig 24 Mounting...

Page 27: ...plate Use the mounting holes on the bottom of the device to mount it Securely attach the device using four M3 fillister head screws 4 2 2 Mounting on DIN mounting rails A mounting rail bracket is avai...

Page 28: ...t to the mounting rail Attach the mounting rail bracket to the mounting rail via the lugs making sure it audibly engages Place the TDC E on the bar and use the mounting holes on the mounting rail brac...

Page 29: ...f a telecommunica tions provider must be inserted into the TDC E WARNING RISK OF DAMAGE Use only M2M SIM cards Only insert the SIM card when the device is switched off Make sure that the device is swi...

Page 30: ...Insert the SIM card from your telecommunications provider into the card holder with the contacts facing down Slide the plastic SIM cover back into place and lock it Reattach the housing cover to the...

Page 31: ...ining skills and experience and knowledge of the relevant standards and provisions to work on electrical systems and to detect and avoid any potential dangers independently DANGER HAZARDOUS ELECTRICAL...

Page 32: ...1 Brown Voltage supply 9 5 V 36 V 2 White IN1 3 Blue GND 4 Black OUT1 5 Gray GND IN1 2 Table 8 Connection to the voltage supply pin assignment RMS3xx Connect blue and brown wire to the voltage supply...

Page 33: ...pin M12 male connector to the Ethernet connection using a suitable cable on the RMS3xx and tighten the plug connector Pin Signal Function 1 TD Transmit_Data 2 RD Receive_Data 3 TD Transmit_Data 4 RD R...

Page 34: ...ce for data output Wrong way driver signal system status and Heartbeat are each output via a separate digital output Plug the Microfit male connector at the end of the optional connecting cable into t...

Page 35: ...e of the relevant standards and provisions to work on electrical systems and to detect and avoid any potential dangers independently 6 1 Starting the system Connect the voltage supply All hardware and...

Page 36: ...contain both a browser based interface and allow for a convenient system set up Fig 33 Connecting the TDC E device and the configuration PC On delivery the two Ethernet interfaces on the TDC E have th...

Page 37: ...s been established the TEMS Manager web interface opens 6 3 2 Using a configuration file to load standard parameters The AOS301 WWD standard parameters are delivered in an XML file The parameters are...

Page 38: ...NS AOS301 WWD Subject to change without notice Select configuration file and click on Start location configuration The configuration is loaded in TEMS Manager 6 3 3 The user interface The menu bar co...

Page 39: ...the AOS301 WWD Normal way driver objects Displays measurement results of vehicles for which a movement in the current direction of movement has been detected Display is done during operation of the A...

Page 40: ...ded into two Legend 1 Live view 2 Navigation area Contains system components and system functions with the parameters of the measurement site e g the system component RMS320 with the radar sensor Data...

Page 41: ...clockwise on the GUI when you press and hold the left mouse button Moves the site up down right and left when you press and hold the right mouse button Enlarges or reduces the display of the site via...

Page 42: ...icon appears blue if expert mode is activated 6 3 6 Displaying system parameters The system parameters for the relevant system function system component can be visualized by opening the detail window...

Page 43: ...E R A T I N G I N S T R U C T I O N S AOS301 WWD Click on the Parameter link The number of displayed parameters depends on the authorizations of the logged in user Click on the Status link Read off st...

Page 44: ...ve data for device icon The functions for visualizing the measurement points in the live view appear Display the measurement points of the radar sensor in the field of view with Raw targets Display th...

Page 45: ...zations Work through the hierarchical structure of the navigation tree from top to bottom when editing the system parameters NOTES ON LINKS Do not change the links to other system functions that have...

Page 46: ...configuration on hard drive Saves the current site configuration onto a data card Reset site configuration Resets all the changes that have been made to the system parameters in editing mode but only...

Page 47: ...see chapter 6 4 5 Defining expected direction of travel WWD system function The display of the direction of travel improves the view in the live view since it gives the actual status This particularly...

Page 48: ...The Sign road configuration icon turns green To hide the signature area click the Sign road configuration icon again Click the Edit road configuration icon The enter line in the navigation tree is hi...

Page 49: ...move the component within the desired level On the radar sensor level in the navigation tree click the Edit system component position icon The input lines appear These already contain the position va...

Page 50: ...nitored area and ends with the first measurement point outside of the monitored area All object positions inside the monitored area are output as trajectories by the AOS RMS system function Every obje...

Page 51: ...l of the AOS RMS system function Enter polygon points separated by a semicolon NOTE If the side strip is to be monitored it must be taken into account by the polygon Object tracking is set by default...

Page 52: ...icon Set the Z direction to 1 or 1 in the ExpectedDrivingDirectionZ parameter The Z direction corresponds to the Z direction of the road coordinate system as shown in the live view NOTE The expected d...

Page 53: ...his plug in The TDC E IO plug in is created when the configuration file is loaded At the level of the TDC E IOplug in click on theShow details icon The TDC E IO plug in basically activates all digital...

Page 54: ...or TDC E I O Plugin rule file This already contains settings for the standard case Output Description DIO_A The plug in has been loaded and connection to the TDC E hardware manager has been establishe...

Page 55: ...dited Existing rules can be changed or additional rules supplemented New rule files can also be created and used in the AOS301 WWD An example for a useful additional rule is wrong way driver detection...

Page 56: ...ing the gear icon for editing With the Service authorization you can edit the contents of the XML file directly in TEMS Manager for more see the appendix at 9 3 Users and authorizations Click on Save...

Page 57: ...ia MQTT messages The MQTT messages must be configured accordingly Fig 35 MQTT messages Publish Subscribe principle MQTT is a special client server messaging log that relies on the publish subscribe pr...

Page 58: ...on the Add Plugin link in the navigation area NOTE The link only appears in expert mode for more see chapter 6 3 5 Activating expert mode A list of all available plug ins opens Select the MQTT plug in...

Page 59: ...on on the system status The Recorded Data topic delivers the measurement data of a vehicle with direction of travel wrong way driver status and speed MQTT WWD Trajectory Config The RecorderState topic...

Page 60: ...s to everything published in MainTopic or in a topic under it A realistic structure could look like this It is typically not necessary to edit XML configuration files since these are tailored to the A...

Page 61: ...of the system components network connectivity and IP address Make sure that the radar sensor has been mounted according to the specifications see chapter 3 4 Project planning Check the position and al...

Page 62: ...r 8 1 Fault diagnosis in TEMS Manager 6 6 2 Save configuration To be able to resolve fault situations quickly SICK Support often needs to have the current configuration file for the measurement site T...

Page 63: ...tions and system components in the navigation tree have a green circle next to them 6 7 1 Displaying vehicles with measured values Whenever TEMS Manager is connected to the TEMS Recorder the Normal wa...

Page 64: ...rently open page is highlighted in blue Click this icon to switch to the previous or next page from the current one Allows you to open a specific page directly Check that the status of the measurement...

Page 65: ...el area contains a 3D view of the calculated trajectory Rotate move increase or decrease the size of the graphical display of the trajectory Change the display of the 3D model using the icons Measure...

Page 66: ...es list view also allows you to save the measured values for the vehicles onto a local hard drive The vehicle data together with the log files and the location configuration is helpful for fault diagn...

Page 67: ...on purposes log in with the developer user level for more see appendix at 9 3 Users and authorizations 6 8 2 The configuration interface The configuration interface in TDC E Device Manager is divided...

Page 68: ...d subnet mask Add the gateway s IP address if you wish to establish a connection outside of the target network Confirm your entries with Save settings As soon as the IP address has been changed TDC E...

Page 69: ...ngs of the country specific telecommunications provider must be stored in the TDC E NOTE Before doing so insert SIM card into the TDC E see chapter 4 2 3 Inserting SIM card In the tree click on CONNEC...

Page 70: ...perform work assigned to them and to identify and avoid any potential dangers independently Electricians have the professional training skills and experience and knowledge of the relevant standards a...

Page 71: ...suitable safety distances must be maintained in order to limit human exposure to electro magnetic fields Minimum distances between the antenna and the human body with continuous transmission 20 cm Cou...

Page 72: ...move fixing screws Lift device out of the bracket notches Install and align the replacement device as described in chapter 4 1 Mounting the RMS3xx Reconnect all cables and antennas as described in cha...

Page 73: ...he defective device from the bracket Install the replacement device as described in chapter 4 2 Mounting TDC E Reconnect all cables and antennas as described in chapter 5 Electrical installation Conne...

Page 74: ...nd fault visualization In TEMS Manager warnings and errors are displayed at every level of the hierarchy i e at system component level system function level road level and measurement site level Warni...

Page 75: ...bordinate level Check the live view or navigation tree to see which component is causing the error Radar sensor Display Possible cause Possible measures Housing red Radar sensor supply voltage missing...

Page 76: ...tion in the example the expected direction of travel is not specified 8 1 2 Analyzing the error situation Further limit system fault by visualizing the radar measurement points and monitored area for...

Page 77: ...ayed 8 1 3 Detecting system errors using log files All TEMS Recorder operations are logged on the TDC E To help SICK Support with fault analysis it is often necessary to forward the latest system logs...

Page 78: ...omatic list updating New log entires are continuously added Manually updates the log entries Filter the list based on the following log types Debug Info Warning and Error Switch filter on and off usin...

Page 79: ...until the next restart operation is performed In the event of errors First Level Support can use the log as the basis for troubleshooting In the tree click on DIAGNOSTICS Logs Select the log type via...

Page 80: ...ontainers In the tree click on DIAGNOSTICS Events 8 2 3 Checking the network connection TDC E Device Manager has a ping function for testing the network connectivity of TDC E devices You can use it to...

Page 81: ...hicles which stay in the field of view of the sensor for 500 ms Interfaces Data log TEMS Info interface TCP IP interface TEMS Manager http configuration software MQTT TCP IP interface I O 6 digital I...

Page 82: ...for a pedestrian 2 Typical radar cross section for a car Performance Initialization time 15 s Update rate 60 ms Interfaces Ethernet Function parameterization data output Mechanics electronics Supply...

Page 83: ...tance typ 22 k 2 x Ethernet 2 x RJ45 10 100 1 000 Mbit s GSM External antenna UMTS 900 2 100 MHz GSM EDGE 50 900 1 800 1 900 MHz External antenna UMTS 850 1 900 2 100 MHz GSM EDGE 50 900 1 800 1 900 M...

Page 84: ...EX 84 8023732 2018 09 10 SICK O R I G I NA L O P E R A T I N G I NS T R U C T I O NS AOS301 WWD Subject to change without notice 9 2 Dimensional drawings 9 2 1 RMS3xxx Table 18 RMS3xx dimensional draw...

Page 85: ...change without notice O R I G I N A L O P E R A T I N G I N S T R U C T I O N S AOS301 WWD Table 19 RMS3xx dimensional drawings with holding bracket Table 20 RMS3xx dimensional drawings with wall hold...

Page 86: ...9 ANNEX 86 8023732 2018 09 10 SICK O R I G I NA L O P E R A T I N G I NS T R U C T I O NS AOS301 WWD Subject to change without notice 9 2 2 TDC E Table 22 TDC E dimensional drawings...

Page 87: ...nal status of the TDC E Level 2 Username Password service servicelevel Change IP addresses Change DIOs Connect disconnect modem Start stop Node RED picoStratus and customer containers View Docker stat...

Page 88: ...t Change own password View basic parameters View advanced parameters Edit configuration Load and start configuration Service Service servicelevel Change passwords of all users View basic parameters Vi...

Page 89: ...Operator authorization can only change their password in user management Other functions are not available NOTE User management can only be called up if configuration is stopped Stop the current conf...

Page 90: ...rs using the arrow icon NOTE A password can be assigned for the Operator user which is delivered without a password by default with this function Register as a user with the Service authorization Open...

Page 91: ...1 WWD Logging in is done later with user name and password Users with the Authorized user or Operator authorizations can only change their password in user management In the Settings register select t...

Page 92: ...Description ADDITIONAL DIO 20 L _A Used as a digital output 10 CQ_A Digital input ADDITIONAL DIO 19 L _B Used as a digital output 9 CQ_B Digital input GND 18 GND Ground 8 GND Ground 5 V DO 17 5V 5 V...

Page 93: ...not be disposed of with household waste The owner is obliged to dispose of the devices at the end of their service life via the appropriate public disposal points This symbol on the product packaging...

Page 94: ...10 DISPOSAL 94 8023732 2018 09 10 SICK O R I G I NA L O P E R A T I N G I NS T R U C T I O NS AOS301 WWD Subject to change without notice...

Page 95: ...DISPOSAL 10 95 8023732 2018 09 10 SICK Subject to change without notice O R I G I N A L O P E R A T I N G I N S T R U C T I O N S AOS301 WWD...

Page 96: ...support sick jp Malaysia Phone 6 03 8080 7425 E Mail enquiry my sick com Mexico Phone 52 472 748 9451 E Mail mario garcia sick com Netherlands Phone 31 30 2044 000 E Mail info sick nl New Zealand Pho...

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