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6

Electrical installation

6.1

Safety

6.1.1

Notes on electrical installation

CAUTION
Danger due to incorrect supply voltage!

An incorrect supply voltage may result in injuries from electric shocks and/or damage to
the device.

Only operate the sensor with safety/protective extra-low voltage (SELV/PELV).

NOTICE
Sensor damage or unpredictable operation due to working with live parts.

Working with live parts may result in unpredictable operation.

Only carry out wiring work when the power is off.

Only connect and disconnect electrical connections when the power is off.

The electrical installation must only be performed by electrically qualified person‐
nel.

Standard safety requirements must be observed when working on electrical sys‐
tems!

Only switch on the supply voltage for the device when the connection tasks have
been completed and the wiring has been thoroughly checked.

When using extension cables with open ends, ensure that bare wire ends do not
come into contact with each other (risk of short-circuit when supply voltage is
switched on!). Wires must be appropriately insulated from each other.

Wire cross-sections in the supply cable from the user’s power system must be
designed in accordance with the applicable standards. When this is being done in
Germany, observe the following standards: DIN VDE 0100 (Part 430) and DIN VDE
0298 (Part 4) and/or DIN VDE 0891 (Part 1).

Circuits connected to the device must be designed as SELV circuits (SELV = Safety
Extra Low Voltage).

Protect the device with a separate fuse at the start of the supply circuit.

The IP enclosure rating for the sensor is only achieved if the connected cable is com‐
pletely screwed in.

6.1.2

Wiring instructions

NOTE

Pre-assembled cables can be found online at:

b

www.sick.com/mps-g

Please observe the following wiring instructions:

During installation, pay attention to the different cable groups. The cables are
grouped into the following four groups according to their sensitivity to interference
or radiated emissions:

°

Group 1: Cables very sensitive to interference, such as analog measuring
cables

°

Group 2: Cables sensitive to interference, such as sensor cables, communi‐
cation signals, bus signals

ELECTRICAL INSTALLATION 

6

8025941/2020-07-16 | SICK

O P E R A T I N G   I N S T R U C T I O N S | MPS-G with analog output

15

Subject to change without notice

Summary of Contents for 1108672

Page 1: ...O P E R A T I N G I N S T R U C T I O N S MPS G with analog output Magnetic cylinder sensors...

Page 2: ...hin the limits of the legal determination of Copyright Law Any modifica tion abridgment or translation of this document is prohibited without the express writ ten permission of SICK AG The trademarks...

Page 3: ...10 3 3 Operating principle 10 3 3 1 Principle of operation 10 3 3 2 Detection range 11 3 3 3 Position output 11 4 Transport and storage 13 4 1 Transport 13 4 2 Transport inspection 13 4 3 Storage 13 5...

Page 4: ...8 3 2 Manual Teach 23 9 Troubleshooting 26 10 Maintenance 27 11 Decommissioning 28 11 1 Replace device 28 11 2 Disassembly and disposal 28 11 3 Returning devices 28 12 Technical data 29 12 1 Dimension...

Page 5: ...is integrated For information about this refer to the operating instruc tions of the particular machine 1 2 Scope These operating instructions are used for incorporating a sensor into a customer sys t...

Page 6: ...device variants containing technical data and dimensional drawings EU declaration of conformity for the product family Dimensional drawings and 3D CAD dimension models in various electronic for mats...

Page 7: ...with intended use specifications b All information in these operating instructions must be strictly complied with 2 3 Limitation of liability Applicable standards and regulations the latest state of t...

Page 8: ...ities Qualification Mounting maintenance Basic practical technical training Knowledge of the current safety regulations in the workplace Electrical installation device replacement Practical electrical...

Page 9: ...sick com part number 3 1 2 Device view 1 5 6 7 2 3 4 Figure 2 Operating elements and status indicators 1 Fixing screw size 1 3 Tightening torque MA 0 1 Nm 2 Physical zero position 3 Cylinder type mar...

Page 10: ...2 Head Control panel connection cable 3 Sensor connecting cable 4 Sensor connection Table 1 Mechanical variants Part number Type desig nation Sensor head Connec tion cable Functional scope output Conn...

Page 11: ...range is 60 mm The actual detection range can vary and depends on the drive 50 1 97 25 3 1 00 0 25 0 98 25 0 98 1 2 3 Figure 4 Detection range 1 Detection range 2 Housing length 3 Zero point Physical...

Page 12: ...6 Figure 5 Zero point Physical zero position 1 Zero point Physical zero position 2 Positive positions 3 Negative positions 4 Sensor detection range 0 10 V 5 Piston position 6 Sensor position output 3...

Page 13: ...ly proceed as follows Do not accept the delivery or only do so conditionally Note the scope of damage on the transport documents or on the transport com pany s delivery note File a complaint NOTE Comp...

Page 14: ...sible 5 2 Optional accessories Table 2 Optional accessories Part number Designation 4107585 Control panel mounting 4106971 T slot adapter 5 3 Mounting Insert sensor into the slot from above The PWR LE...

Page 15: ...e appropriately insulated from each other Wire cross sections in the supply cable from the user s power system must be designed in accordance with the applicable standards When this is being done in G...

Page 16: ...e 7 and see figure 8 This applies particularly where cables of devices with a high level of radiated emission such as frequency converters are laid parallel to sensor cables 1 2 4 3 1 2 4 3 90 90 Figu...

Page 17: ...UOUT 3 BU M 4 BK 2 1 4 3 MPS GxxxxxxxExxxxxxxxxxxxxxxxx M12 connection Table 5 Pin assignment for male connector M12 A coded 4 pin PIN Connection Pin assignment 1 BN L 2 WH UOUT 3 BU M 4 BK 1 2 3 4 6...

Page 18: ...ctions used must be appropriately selected and protected The following standards must be observed in Germany DIN VDE 0100 part 430 DIN VDE 0298 part 4 and or DIN VDE 0891 part 1 6 ELECTRICAL INSTALLAT...

Page 19: ...nd the respective position of the auxiliary magnet is marked The center between the two marks is then the optimal position for the sensor head arrow on the sensor head should be at this position 1 2 1...

Page 20: ...r of the LEDs during operation represents a combination of these function displays Table 6 Function of the LEDs Sensor condi tion LED 1 unmarked LED 2 PWR LED 3 MR Display Meaning Display Meaning Disp...

Page 21: ...the found positions 0 V on the cable side and 10 V on the side of the sensor fixing screw The positions must be at least 1 mm apart to be detected as two different positions The initial position of t...

Page 22: ...rt Enter Manual Teach menu 1x ca 1 5 sec long Start Dynamic Teach 1x ca 1 5 sec long Finish Teach Save changes MR LED lights up continuously as long as magnet is within measuring range Move piston Bot...

Page 23: ...t blink Inverted fast blink end positions can only be teached seperately After teaching one end position the menu is left For teaching the second end position menu has to be entered again Measuring ra...

Page 24: ...position 1x ca 0 5 sec short Leave Menu 1x ca 0 5 sec short Leave Menu Move pistonto 1st end position 0V default setting 25 mm Confirm 0V end position and leave Manual Teach Move pistonto 2nd end pos...

Page 25: ...behaviour Off On Slow blink Inverted slow blink Fast blink Inverted fast blink end positions can only be teached seperately After teaching one end position the menu is left For teaching the second end...

Page 26: ...ts are applied Adjust the position so that two end points are found Sensor position is impre cise Mounting position unfavorable Position sensor head as recom mended in the operating instructions and r...

Page 27: ...sor surfaces Check the fittings and plug connectors No modifications may be made to devices Subject to change without notice Specified product properties and technical data are not written guarantees...

Page 28: ...posal of batteries electric and electronic devices According to international directives batteries accumulators and electrical or electronic devices must not be disposed of in general waste The owner...

Page 29: ...depending on the drive 2 When the Out of Range display is active then 13 30 V 3 For measuring range 37 mm the following applies for the resolution Measuring range 3 723 4 At 25 C the linearity error m...

Page 30: ...6 3 6 7 15 9 9 1 36 41 5 M8 x 1 8 Pin 1 Pin 2 Pin 4 Pin 3 2 9 Figure 11 Dimensional drawing with male connector M8 knurled 12 TECHNICAL DATA 30 O P E R A T I N G I N S T R U C T I O N S MPS G with ana...

Page 31: ...in button 5 Ribs for cable tie 6 For SMC Schunk PHD Bimba slot MPS G50CS 7 For Festo Zimmer slot MPS G50CF 8 Connection Table 9 L1 length of sensor head control panel connection cable Type code Conne...

Page 32: ...ail in chapter 8 3 Linearity error The linearity error describes the maximum deviation of the output signal from an ideal straight line It is measured in millimeters MPS G with analog output The linea...

Page 33: ...interval in which the signal is updated at the outputs MPS G with analog output The sampling rate is min 2 kHz GLOSSARY 13 8025941 2020 07 16 SICK O P E R A T I N G I N S T R U C T I O N S MPS G with...

Page 34: ...10V end position teach without setting 0V end position 1x ca 0 5 sec short Leave Menu 1x ca 0 5 sec short Leave Menu Move pistonto 1st end position 0V default setting 25 mm Confirm 0V end position an...

Page 35: ...uest time end 0 sec 1 sec 1 2 sec 3 sec 5 sec time LED behaviour Off On Slow blink Inverted slow blink Fast blink Inverted fast blink end positions can only be teached seperately After teaching one en...

Page 36: ...The EU declaration of conformity and other certificates can be downloaded from the Internet at b www sick com mps g 14 ANNEX 36 O P E R A T I N G I N S T R U C T I O N S MPS G with analog output 80259...

Page 37: ...ANNEX 14 8025941 2020 07 16 SICK O P E R A T I N G I N S T R U C T I O N S MPS G with analog output 37 Subject to change without notice...

Page 38: ...8080 7425 E Mail enquiry my sick com Mexico Phone 52 472 748 9451 E Mail mexico sick com Netherlands Phone 31 0 30 229 25 44 E Mail info sick nl New Zealand Phone 64 9 415 0459 0800 222 278 tollfree...

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