Bolt 5/16
X 1 Nyloc
Washer Flat
Aluminum
1 1/8
(0 to 3) Washers
Flat 5/16
Spacer
Large Wheel
STEP
5
Thread Wheel clockwise on to shaft of Winch.You must
thread wheel all the way on winch shaft. The wheel hub
must be fully against brake pad
when turning wheel up!
ON
ON
STEP
8
Thread excess cable onto winch hub by turning wheel clockwise. Be sure cable wraps tight and
uniformly on hub with each strand lying snuggly next to the adjacent strand. Keep tension on
the cable by holding it tight when turning the wheel to develop a proper wrap. Do not allow cable
to wind up loosely on hub.
CAUTION
Use a leather glove or other hand protection to avoid cuts when applying cable pressure. Cables
wrapping incorrectly will result in rapid cable wear.
STEP
6
Using a sharp knife or razor blade, cut a small hole
in the middle of the wheel, where the wheel sticker
covers the attaching bolt hole.
STEP
7
Prior to securing wheel in place using
the Bolt 5/16 x 1 Nyloc, stack the spacer
and three Washers Flat 5/16. Then place
the stack in the bolt hole in the middle
of the wheel. The stack should just
barely protrude out of the center bolt
hole. Remove one Washer Flat 5/16 at
a time until the stack just barely protrudes
out of the center hole.
Once the correct number of Washers has been
determined, secure the wheel in place using the
Washer Flat Aluminum 1 1/8 and the Bolt 5/16 x 1 Nyloc as shown.
NOTE: You should be able to slide a piece of paper in the gap between sticker in the center of the
wheel and the washer. The wheel should turn 1/8 to 1/4 turn prior to engaging the Washer Flat
Aluminum 1 1/8.
