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Mark V Model 520

Alignment

Page 8

ALIGN THE MITER GAUGE SLOTS

41.

Return the worktable to the horizontal "0"
stop and tighten the tilt lock.  The carriage lock
and headstock lock should also be tightened.
Remove the table insert.

42.

Place the miter gauge in the right miter gauge
slot, and use a 5/32" Allen wrench to remove
the quick clamp from the safety grip, as shown
in Figure B-73.

45.

If the miter slots need to be aligned, do the
following:

a.

Tilt the table to 45° and tighten the tilt lock.

b.

Use a 5/16" Allen wrench to loosen all four
bolts (147) which hold the worktable to the
trunnions, as pointed out in Figure B-77.
Loosen the bolts only enough to allow
movement with firm pressure.  See Figure
B-78.

Figure B-74

Figure B-73

43.

Insert the long 5/32" Allen wrench through
the miter gauge.  Borrow a set screw from the
lathe tool rest and use the short 5/32" Allen
wrench to install it in either top miter gauge
hole, as seen in Figure B-74.  Place the tip of the
long wrench against the front side of the saw
blade  and tighten the set screw.

44.

Move the miter gauge from front to back
along the saw blade, as shown in Figs. B-75
and B-76.  If it hangs up on the blade or a gap
develops, the miter gauge slots need to be
aligned. Make sure the Allen wrench does not
contact a saw blade tooth, because the tooth
"set" will cause misalignment.

Figure B-76

Figure B-78

Figure B-75

Figure B-77

NOTE

If you find it difficult to loosen the bolts, consider
using a T-handle Allen wrench, or use a boxed
wrench for extra torque. Another alternative is to
use the hanging hole in an adjustable wrench, as
demonstrated in Figure B-78a.

Summary of Contents for Mark V 520

Page 1: ...t your square is accurate select a board with at least one straight and true edge Place the square against the good edge and draw a line across the width Flop the square over and hold it against the s...

Page 2: ...ORKTABLE S 90 LEFT STOP WARNING Always make sure the Mark V headstock and carriage are locked and all casters are raised off the floor before lifting the Mark V into the vertical drill press position...

Page 3: ...lign the chuck s set screw withthespindleknob s setscrew asshownin Figure B 52 This allows the chuck s set screw to set on the flat part of the spindle Use a 5 32 Allen wrench to securely tighten the...

Page 4: ...k and place the table in thehorizontal 0 position Retightenthetable tilt lock only enough to allow movement with firm pressure 19 Mount the saw blade on the arbor a Remove the arbor nut by turning it...

Page 5: ...p the arbor in a bench vise as illus trated in Figure B 59e and tighten the nut with the arbor wrench NOTE The only time the saw blade is used without the upper or lower saw guards is during alignment...

Page 6: ...Tighten the tilt lock and recheck the setting by repeating Steps 26 through 28 See Figure B 66 It is very important to re check the setting ADJUST THE TABLE TILT INDICATOR 30 Tightenthetabletiltlocka...

Page 7: ...rough the slot See Figure B 69 Lock the table height 38 If the worktable is not exactly 45 to the saw blade adjust the worktable so it is 39 Tighten the tilt lock then use a 1 2 wrench to adjust the 4...

Page 8: ...Figure B 73 43 Insert the long 5 32 Allen wrench through the miter gauge Borrow a set screw from the lathe tool rest and use the short 5 32 Allen wrench to install it in either top miter gauge hole as...

Page 9: ...Allenwrench to retighten the other two trunnion bolts f Loosen the table tilt lock and move the table then return it to the horizontal 0 position Recheck the slot alignment If it is off repeat Steps d...

Page 10: ...OPS 57 Loosen the lock knob 268 and pull out the plunger Then at the same time rotate the miter gauge and push in the plunger until it hits the 45 stop there is one on each side of the 90 stop 58 Use...

Page 11: ...5 32 short Allen wrench loosen the four button head cap screws 3 located on the top of the fence slightly They should be just tight enoughtorequirefirmpressuretoalign the fence b Raise the upper fence...

Page 12: ...e exten siontable asseeninFigureB 103 Asneeded adjust the top nuts located on the outfeed side of the extension table in order for the straightedgetobelevelacrossboththework table and the extension ta...

Page 13: ...cated on the outfeed side MOUNT THE SAW GUARD 79 Loosen the accessory mount lock and re move the extension table Loosen the table heightlockandremovetheworktable Place the saw blade and arbor in the l...

Page 14: ...fe is not centered with the saw blade follow these steps a Notice which way the riving knife is not centered with the saw blade b Unclamp and remove the upper saw guard then remove the saw blade and l...

Page 15: ...most touches the cup center point and the center point could fit into the chuck jaws 89 If the center point does not fit into the chuck jaws determine whether you need to adjustthecupcenterpointhorizo...

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