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Alignment

Mark V Model 520

Page 3

8.

Move the worktable  into the 90° position by
loosening the table tilt lock (165), as seen in
Figure B-49, then putting the worktable in the
horizontal 90° position, as shown in Figure B-
50.  Retighten the table tilt lock only enough to
allow movement with firm pressure.

9.

Use a 5/32" Allen wrench to remove the table
insert, as demonstrated in Figure B-51.

Figure B-52

Figure B-54

Figure B-51

Figure B-53

Figure B-49

Figure B-50

10.

To install the drill chuck, mount the chuck on
the spindle and align the chuck's set screw
with the spindle knob's  set screw, as shown in
Figure B-52.  This allows the chuck's set screw
to set on the flat part of the spindle.  Use a 5/
32" Allen wrench to securely tighten the drill
chuck's set screw.

11.

Install a 3/8" to 1/2" straight drill bit in the
drill chuck and use the chuck key to lock it
place.  See Figure B-53.

NOTE

Check the straightness of the drill bit by rolling it on
a flat surface.  You can also hand-rotate the drill
chuck while holding the combination square against
the drill bit and the table.  If the bit is not straight
DO NOT use it for these alignment instructions.

12.

With the drill bit above the table opening, use
the quill feed to extend the bit 1/2" into the
table opening, as in Figure B-54.

Summary of Contents for Mark V 520

Page 1: ...t your square is accurate select a board with at least one straight and true edge Place the square against the good edge and draw a line across the width Flop the square over and hold it against the s...

Page 2: ...ORKTABLE S 90 LEFT STOP WARNING Always make sure the Mark V headstock and carriage are locked and all casters are raised off the floor before lifting the Mark V into the vertical drill press position...

Page 3: ...lign the chuck s set screw withthespindleknob s setscrew asshownin Figure B 52 This allows the chuck s set screw to set on the flat part of the spindle Use a 5 32 Allen wrench to securely tighten the...

Page 4: ...k and place the table in thehorizontal 0 position Retightenthetable tilt lock only enough to allow movement with firm pressure 19 Mount the saw blade on the arbor a Remove the arbor nut by turning it...

Page 5: ...p the arbor in a bench vise as illus trated in Figure B 59e and tighten the nut with the arbor wrench NOTE The only time the saw blade is used without the upper or lower saw guards is during alignment...

Page 6: ...Tighten the tilt lock and recheck the setting by repeating Steps 26 through 28 See Figure B 66 It is very important to re check the setting ADJUST THE TABLE TILT INDICATOR 30 Tightenthetabletiltlocka...

Page 7: ...rough the slot See Figure B 69 Lock the table height 38 If the worktable is not exactly 45 to the saw blade adjust the worktable so it is 39 Tighten the tilt lock then use a 1 2 wrench to adjust the 4...

Page 8: ...Figure B 73 43 Insert the long 5 32 Allen wrench through the miter gauge Borrow a set screw from the lathe tool rest and use the short 5 32 Allen wrench to install it in either top miter gauge hole as...

Page 9: ...Allenwrench to retighten the other two trunnion bolts f Loosen the table tilt lock and move the table then return it to the horizontal 0 position Recheck the slot alignment If it is off repeat Steps d...

Page 10: ...OPS 57 Loosen the lock knob 268 and pull out the plunger Then at the same time rotate the miter gauge and push in the plunger until it hits the 45 stop there is one on each side of the 90 stop 58 Use...

Page 11: ...5 32 short Allen wrench loosen the four button head cap screws 3 located on the top of the fence slightly They should be just tight enoughtorequirefirmpressuretoalign the fence b Raise the upper fence...

Page 12: ...e exten siontable asseeninFigureB 103 Asneeded adjust the top nuts located on the outfeed side of the extension table in order for the straightedgetobelevelacrossboththework table and the extension ta...

Page 13: ...cated on the outfeed side MOUNT THE SAW GUARD 79 Loosen the accessory mount lock and re move the extension table Loosen the table heightlockandremovetheworktable Place the saw blade and arbor in the l...

Page 14: ...fe is not centered with the saw blade follow these steps a Notice which way the riving knife is not centered with the saw blade b Unclamp and remove the upper saw guard then remove the saw blade and l...

Page 15: ...most touches the cup center point and the center point could fit into the chuck jaws 89 If the center point does not fit into the chuck jaws determine whether you need to adjustthecupcenterpointhorizo...

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