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Mark V Model 520

Alignment

Page 2

ADJUST THE CARRIAGE LOCK

3.

If the carriage lock handle (187) does not lock
into the horizontal position or the carriage
moves out of position, the lock needs adjust-
ing.  To adjust the lock, use a 1/2" socket with
an extension and ratchet handle to tighten or
loosen the nut located at the  back of the
carriage assembly, as shown in Figure B-45.

Figure B-45

4.

When the carriage lock handle locks into the
horizontal position and the carriage no longer
moves when the handle is in the horizontal
position, tighten the nut a final 1/4 turn.

WARNING

The carriage lock handle MUST lock into the
horizontal position, otherwise the carriage lock
may vibrate loose.

SET THE WORKTABLE'S 90° LEFT STOP

WARNING

Always make sure the Mark V headstock and
carriage are locked and all casters are raised off
the floor before lifting the Mark V into the vertical
drill press position.

5.

 Unlock the carriage and headstock.  Move the
headstock to the middle of the way tubes.
Then move the carriage between the head-
stock and base mount (right side).

6.

Tighten the headstock and carriage locks.  Place
the Mark V in the vertical position by loosen-
ing the headrest handle (15), firmly grasping
the way tubes (20) near the headrest end, and
lifting the tubes into the 90° position, as dem-
onstrated in Figure B-46.

Figure B-46

Figure B-47

Figure B-48

7.

See Figure B-47.  Use your fingers to screw in
the base lock (2).  Note the base lock is slightly
off center to the countersink found in the
bench base, as shown in Figure B-48.  This
offset allows the base lock to more firmly hold
the base in place.

Summary of Contents for Mark V 520

Page 1: ...t your square is accurate select a board with at least one straight and true edge Place the square against the good edge and draw a line across the width Flop the square over and hold it against the s...

Page 2: ...ORKTABLE S 90 LEFT STOP WARNING Always make sure the Mark V headstock and carriage are locked and all casters are raised off the floor before lifting the Mark V into the vertical drill press position...

Page 3: ...lign the chuck s set screw withthespindleknob s setscrew asshownin Figure B 52 This allows the chuck s set screw to set on the flat part of the spindle Use a 5 32 Allen wrench to securely tighten the...

Page 4: ...k and place the table in thehorizontal 0 position Retightenthetable tilt lock only enough to allow movement with firm pressure 19 Mount the saw blade on the arbor a Remove the arbor nut by turning it...

Page 5: ...p the arbor in a bench vise as illus trated in Figure B 59e and tighten the nut with the arbor wrench NOTE The only time the saw blade is used without the upper or lower saw guards is during alignment...

Page 6: ...Tighten the tilt lock and recheck the setting by repeating Steps 26 through 28 See Figure B 66 It is very important to re check the setting ADJUST THE TABLE TILT INDICATOR 30 Tightenthetabletiltlocka...

Page 7: ...rough the slot See Figure B 69 Lock the table height 38 If the worktable is not exactly 45 to the saw blade adjust the worktable so it is 39 Tighten the tilt lock then use a 1 2 wrench to adjust the 4...

Page 8: ...Figure B 73 43 Insert the long 5 32 Allen wrench through the miter gauge Borrow a set screw from the lathe tool rest and use the short 5 32 Allen wrench to install it in either top miter gauge hole as...

Page 9: ...Allenwrench to retighten the other two trunnion bolts f Loosen the table tilt lock and move the table then return it to the horizontal 0 position Recheck the slot alignment If it is off repeat Steps d...

Page 10: ...OPS 57 Loosen the lock knob 268 and pull out the plunger Then at the same time rotate the miter gauge and push in the plunger until it hits the 45 stop there is one on each side of the 90 stop 58 Use...

Page 11: ...5 32 short Allen wrench loosen the four button head cap screws 3 located on the top of the fence slightly They should be just tight enoughtorequirefirmpressuretoalign the fence b Raise the upper fence...

Page 12: ...e exten siontable asseeninFigureB 103 Asneeded adjust the top nuts located on the outfeed side of the extension table in order for the straightedgetobelevelacrossboththework table and the extension ta...

Page 13: ...cated on the outfeed side MOUNT THE SAW GUARD 79 Loosen the accessory mount lock and re move the extension table Loosen the table heightlockandremovetheworktable Place the saw blade and arbor in the l...

Page 14: ...fe is not centered with the saw blade follow these steps a Notice which way the riving knife is not centered with the saw blade b Unclamp and remove the upper saw guard then remove the saw blade and l...

Page 15: ...most touches the cup center point and the center point could fit into the chuck jaws 89 If the center point does not fit into the chuck jaws determine whether you need to adjustthecupcenterpointhorizo...

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